SHIELDING MECHANISM AND THIN-FILM-DEPOSITION EQUIPMENT USING THE SAME
20220415633 · 2022-12-29
Inventors
Cpc classification
H01L21/6719
ELECTRICITY
C23C14/54
CHEMISTRY; METALLURGY
C23C16/4405
CHEMISTRY; METALLURGY
C23C16/52
CHEMISTRY; METALLURGY
C23C14/564
CHEMISTRY; METALLURGY
H01L21/68785
ELECTRICITY
H01L21/68764
ELECTRICITY
International classification
Abstract
The present disclosure provides a shielding mechanism and a thin-film-deposition equipment using the same, wherein the shielding mechanism includes two shield members and a driver. The driver includes a motor and a shaft seal. The motor interconnects the two shield members via the shaft seal, and such that to drive the two shield members to sway in opposite directions and to switch between an open state and a shielding state. Furthermore, each of the two shield members is formed with at least one cavity, for reducing weights thereof and loading of the motor and the driver.
Claims
1. A thin-film-deposition equipment for detecting shielding mechanism, comprising: a reaction chamber comprising a containing space; a carrier disposed within the containing space for carrying at least one substrate thereon; and a shielding mechanism comprising: a first-shield member that is disposed within the containing space; a second-shield member that is disposed within the containing space, wherein both of the first-shield member and the second-shield member are formed with at least one cavity facing the carrier; and at least one driver that comprises: a shaft seal which interconnects the first-shield member and the second-shield member; at least one motor which is connected to the shaft seal and which respectively drives and swings the first-shield member and the second-shield member in opposite directions to switch between an open state and a shielding state via the shaft seal, wherein in the open state, the first-shield member and the second-shield member have an open space therebetween; and wherein in the shielding state, the first-shield member and the second-shield member approach each other to cover the carrier.
2. The thin-film-deposition equipment according to claim 1, wherein the shaft seal of the at least one driver comprises an outer tube and a main shaft contained within the outer tube; the at least one motor is connected to the first-shield member via the main shaft; the at least one motor is connected to the second-shield member via the outer tube; and the at least one motor drives the main shaft and the outer tube to rotate, thereby to respectively swing the first-shield member and the second-shield member in the opposite directions synchronously.
3. The thin-film-deposition equipment according to claim 2, further comprising two first-position sensors that are disposed adjacent to the outer tube of the shaft seal of the at least one driver for respectively detecting that the outer tube has rotated to a first position and detecting that the outer tube has rotated to a second position, wherein when the outer tube rotates to the first position, the second-shield member is operated into the open state; and when the outer tube rotates to the second position, the second-shield member is operated into the shielding state.
4. The thin-film-deposition equipment according to claim 3, further comprising two second-position sensors that are disposed adjacent to the main shaft of the shaft seal of the at least one driver for respectively detecting that the main shaft tube has rotated to a third position and detecting that the main shaft has rotated to a fourth position; when the main shaft rotates to the third position, the first-shield member is operated into the open state; and when the main shaft rotates to the fourth position, the first-shield member is operated into the shielding state.
5. The thin-film-deposition equipment according to claim 4, further comprising a first-tongue unit and a second-tongue unit, wherein the first-tongue unit is connected to the outer tube; the second-tongue unit is connected to the main shaft; the first-tongue unit rotates with the outer tube to be detected by the first-position sensors; and the second-tongue unit rotates with the main shaft to be detected by the second-position sensors.
6. The thin-film-deposition equipment according to claim 2, wherein the shielding mechanism comprises a first-connecting arm and a second-connecting arm; the main shaft of the shaft seal of the at least one driver is connected to the first-shield member via the first-connecting arm; the outer tube of the shaft seal of the at least one driver is connected to the second-shield member via the second-connecting arm; and wherein each of the first-connecting arm and the second-connecting arm is formed with at least one through hole.
7. The thin-film-deposition equipment according to claim 6, wherein each of the first-shield member and the second-shield member is disposed with a plurality of shield positioners; each of the first-connecting arm and the second-connecting arm is disposed with a plurality of arm positioners; the shield positioners of the first-shield member faces the arm positioners of the first-connecting arm, such that to position the first-shield member on the first-connecting arm; and the shield positioners of the second-shield member faces the arm positioners of the second-connecting arm, such that to position the second-shield member on the second-connecting arm.
8. The thin-film-deposition equipment according to claim 7, wherein the shield positioners of the first-shield member and the second-shield member are pins; and the arm positioners of the first-connecting arm and the second-connecting arm are slots.
9. The thin-film-deposition equipment according to claim 6, further comprising a first-distance sensor and a second-distance sensor that are disposed on the reaction chamber; the first-shield member includes a first-reflective surface; the second-shield member includes a second-reflective surface; the first-distance sensor projects a first-optical beam onto the first-reflective surface of the first-shield member for detecting and confirming that the first-shield member is operated into the shielding state; and the second-distance sensor projects a second-optical beam onto the second-reflective surface of the first-shield member for detecting and confirming that the second-shield member is operated into the shielding state.
10. The thin-film-deposition equipment according to claim 1, wherein the at least one driver is two as a first driver and a second driver; the shaft seal of the first driver is connected to the first-shield member, and the at least one motor of the first driver drives and swings the first-shield member; the shaft seal of the second driver is connected to the second-shield member, and the at least one motor of the second driver drives and swings the second-shield member; and the first driver and the second driver respectively drives and swings the first-shield member and the second-shield member to move in the opposite direction and to switch into the open state and the shielding state.
11. A shielding mechanism adapted to a thin-film-deposition equipment, comprising: a first-shield member; a second-shield member, wherein each of the first-shield member and the second-shield member has a bottom surface formed with at least one cavity; and at least one driver comprising: a shaft seal that interconnects the first-shield member and the second-shield member; at least one motor that is connected to the shaft seal and that respectively drives and swings the first-shield member and the second-shield member in opposite directions to switch between an open state and a shielding state via the shaft seal, wherein in the open state, the first-shield member and the second-shield member have an open space therebetween; and wherein in the shielding state, the first-shield member and the second-shield member approach each other to form a whole shield.
12. The shielding mechanism according to claim 11, wherein the shaft seal of the at least one driver comprises an outer tube and a main shaft contained within the outer tube; the at least one motor is connected to the first-shield member via the main shaft; the at least one motor is connected to the second-shield member via the outer tube; and the at least one motor drives the main shaft and the outer tube to rotate, thereby to respectively swing the first-shield member and the second-shield member in the opposite directions synchronously.
13. The shielding mechanism according to claim 12, further comprising two first-position sensors that are disposed adjacent to the outer tube of the shaft seal of the at least one driver for respectively detecting that the outer tube has rotated to a first position and detecting that the outer tube has rotated to a second position, wherein when the outer tube rotates to the first position, the second-shield member is operated into the open state; and when the outer tube rotates to the second position, the second-shield member is operated into the shielding state.
14. The shielding mechanism according to claim 13, further comprising two second-position sensors that are disposed adjacent to the main shaft of the shaft seal of the at least one driver for respectively detecting that the main shaft tube has rotated to a third position and detecting that the main shaft has rotated to a fourth position; when the main shaft rotates to the third position, the first-shield member is operated into the open state; and when the main shaft rotates to the fourth position, the first-shield member is operated into the shielding state.
15. The shielding mechanism according to claim 14, further comprising a first-tongue unit and a second-tongue unit, wherein the first-tongue unit is connected to the outer tube; the second-tongue unit is connected to the main shaft; the first-tongue unit rotates with the outer tube to be detected by the first-position sensors; and the second-tongue unit rotates with the main shaft to be detected by the second-position sensors.
16. The shielding mechanism according to claim 12, wherein the shielding mechanism comprises a first-connecting arm and a second-connecting arm; the main shaft of the shaft seal of the at least one driver is connected to the first-shield member via the first-connecting arm; the outer tube of the shaft seal of the at least one driver is connected to the second-shield member via the second-connecting arm; and wherein each of the first-connecting arm and the second-connecting arm is formed with at least one through hole.
17. The shielding mechanism according to claim 16, wherein each of the first-shield member and the second-shield member is disposed with a plurality of shield positioners; each of the first-connecting arm and the second-connecting arm is disposed with a plurality of arm positioners; the shield positioners of the first-shield member faces the arm positioners of the first-connecting arm, such that to position the first-shield member on the first-connecting arm; and the shield positioners of the second-shield member faces the arm positioners of the second-connecting arm, such that to position the second-shield member on the second-connecting arm.
18. The shielding mechanism according to claim 17, wherein the shield positioners of the first-shield member and the second-shield member are pins; and the arm positioners of the first-connecting arm and the second-connecting arm are slots.
19. The shielding mechanism according to claim 16, wherein the first-shield member comprises a first protrusion having a first-reflective surface; and the second-shield member comprises a second protrusion having a second-reflective surface.
20. The shielding mechanism according to claim 11, wherein the at least one driver is two as a first driver and a second driver; the shaft seal of the first driver is connected to the first-shield member, and the at least one motor of the first driver drives and swings the first-shield member; the shaft seal of the second driver is connected to the second-shield member, and the at least one motor of the second driver drives and swings the second-shield member; and the first driver and the second driver respectively drives and swings the first-shield member and the second-shield member to move in the opposite direction and to switch into the open state and the shielding state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The structure as well as preferred modes of use, further objects, and advantages of this present disclosure will be best understood by referring to the following detailed description of some illustrative embodiments in conjunction with the accompanying drawings, in which:
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0028] Referring to
[0029] The carrier 165 is positioned within the containing space 12 of the reaction chamber 11, for carrying at least one substrate 163. In this embodiment, the thin-film-deposition equipment 10 is exemplified as a physical-vapor deposition chamber. The reaction chamber 11 is disposed within a target material 161 and has the target material 161 facing the carrier 165. Specifically, the target material 161 may be disposed on a ceiling surface of the reaction chamber 11 to face the carrier 165 and/or the substrate carried thereon within the containing space 12, for example.
[0030] Referring to
[0031] Specifically, a manner of the first-shield member 151 and the second-shield member 153 being operated into the shielding state as the whole shield 15, which is defined as the first-shield member 143 of the first-shield member 151 and the second-shield member 153 of the second-shield member 153 continue to approach each other, until a distance between the two shield members 151, 153 is less than a threshold value, such as 1 millimeter (mm). To be specific, the first-shield member 151 and the second-shield member 153 do not actually contact each other, such that to avoid a collision or friction therebetween, which may create some wear-off particles therefrom to pollute the containing space 12 of the reaction chamber 11 and/or the carrier 165 therein.
[0032] Moreover, as shown in
[0033] Specifically, each of the first-shield member 151 and the second-shield member 153 may be formed proximately as a half-round plate, and thereon, each of the cavities 154 may be formed in curved shape (half-circular or quarter-circular) and disposed nearby an outer edge of a corresponding one of the shield members 151, 153. Also, the cavities 154 may be disposed on the shield members 151, 153 in a balanced, symmetric manner, such that to prevent changing, biasing center masses of the shield members 151, 153.
[0034] In one embodiment, the first-shield member 151 and the second-shield member 153 are configured to be operated into the shielding state for a coverage of the carrier 165, wherein, each of the first-shield member 151 and the second-shield member 153 has the aforementioned surface as bottom surface (downside of
[0035] In one embodiment, the shielding mechanism 10 may further include a first-connecting arm 141 for carrying the first-shield member 151, and a second-connecting arm 143 for carrying the second-shield member 153, wherein each of the first-connecting arm 141 and the second-connecting arm 143 may be formed with a scissor-like appearance. Therewith, the driver 17 power-transmittably interconnects the two shield members 151, 153 respectively via the two connecting arms 141, 143, for driving and swinging the first-shield member 151 and the second-shield member 153 to move in the opposite direction. As the first-connecting arm 141 and the second-connecting arm 143 are for carrying the first-shield member 151 and the second-shield member 153, by virtue of the cavities 154 which reduce, lighten the weights the two shield members 151, 153, the two connecting arms 141, 143 can hence have less loading and avoid bending out of shape or breaking-off.
[0036] Also referring to
[0037] In one embodiment of the present disclosure, each of the first-shield member 151 and the second-shield member 153 may be disposed with a plurality of shield positioners 156 on the bottom surface thereof, the same surface formed with the cavities 154, for example. Along therewith, each of the first-connecting arm 141 and the second-connecting arm 143 has a top surface (upside of
[0038] However, the abovementioned configuration of the shield positioners 156 and the arm positioners 144 are merely one of the embodiments, claim scope of the present disclosure is not limited thereto. In an alternative embodiment, the shield positioners 156 may be configured as slots, and the arm positioners 144 may be configured as pins. Moreover, in a different embodiment, the connecting arms 141, 143 may be formed with bolt holes in advance, and the arm positioners 144 are bolts fastened into the bolt holes as pins the top surface thereof, such that to engage with the shield positioners 156 as slots on the bottom surface of the shield members 151, 153 for positioning.
[0039] In one embodiment of the present disclosure, as shown in
[0040] In more detail, the shaft seal 173 includes an outer tube 1733, and a main shaft 1731 contained within the outer tube 1733, also, the outer tube 1733 and the main shaft 1731 are disposed in a coaxial manner and are rotatable relative to each other. The motor 171 is power-transmittably connected to the first-connecting arm 141 via the main shaft 1731, such that to drive and turn the main shaft 1731 to rotate and hence to swing the first-connecting arm 141 and the first-shield member 151 thereon. In the other hand, the motor 171 is power-transmittably connected to the second-connecting arm 143 via the outer tube 1733, such that to drive and turn the outer tube 1733 to rotate and hence to swing the second-connecting arm 143 and the second-shield member 153 thereon. Thereby, the motor 171 respectively turns the outer tube 1733 and the main shaft 1731 to rotate in the opposite directions, and hence to swing the two shield members 151, 153 between the shielding state and the open state.
[0041] The shaft seal 173 may be a common shaft seal component, which is mainly for isolating the containing space 12 of the reaction chamber 11 from an outside thereof and maintaining a vacuum condition within the containing space 12. In one embodiment as shown in
[0042] As shown in
[0043] In general, it is able to predict and to know a rotational angle or angular position of the main shaft 1731 by calculating a rotational angle of the first motor 1711, in the other hand, a rotational angle or angular position of the outer tube 1733 can also be predicted by calculating a rotational angle of the second motor 1731, in a similar manner. However, as the second motor 1713 drives and turns the outer tube 1733 indirectly via the transmission unit 1735, the transmission unit 1735 may slip related to the second-motor 1713 and the outer tube 1733 during the process, and thereby, it is unable to accurately predict and confirm that the outer tube 1733 has rotated to a preset angle or position from the rotational angle of the second motor 1713, and hence unable to ensure that the two shield members 151, 153 have been operated into the shielding state or the open state.
[0044] Along therewith, the shielding mechanism 100 in this embodiment also includes the two first-position sensors 131, which are disposed adjacent to the outer tube 1733 of the shaft seal 173. In more detail, the two first-position sensors 131 have a distance therebetween, such as to be disposed at different angular positions about an axis of the outer tube 1733. To be specific, one of the two first-position sensors 131 is for detecting and confirming if the outer tube 1733 has rotated to a first position (e.g. an angular position or direction angle) or not, and another one of the two first-position sensors 131 is for detecting and confirming if the outer tube 1733 has rotated to a second position (e.g. an angular position or direction angle) or not.
[0045] In this embodiment, when the outer tube 1733 rotates to the first position, the second-shield member 153 connected thereto is operated into the open state, and when the outer tube 1733 rotates to the second position, the second-shield member 153 is operated into the shielding state. Basically, the outer tube 1733 and the second-shield member 153 are fastened to each other thus no relative movement or rotation therebetween. Therefore, it is enough to confirm and ensure the second-shield member 153 is in the shielding state or the open state, when one of the first-position sensors 131 detected that the outer tube 1733 has rotated to the first position or the second position.
[0046] Furthermore, in an advanced embodiment of the present disclosure, the shielding mechanism 100 may be further disposed with two second-position sensors 133 adjacent to the main shaft 1731 of the shaft seal 173. Similar to the first-position sensors 131, the two second-position sensors 133 also have a distance therebetween and are disposed at different angular positions about an axis of the mean shaft 1731, wherein one of the two second-position sensors 133 is for detecting and confirming if the main shaft 1731 has rotated to a third position (e.g. an angular position or direction angle) or not, and another one of the two second-position sensors 133 is for detecting and confirming if the main shaft 1731 has rotated to a fourth position (e.g. another angular position or direction angle) or not. In this embodiment, the shielding mechanism 100 is configured in a manner that when the main shaft 1731 rotates to the third position, the second-shield member 153 connected thereto is operated into the open state, and when the main shaft 1731 rotates to the fourth position, the first-shield member 151 is operated into the shielding state, such that to confirm the first-shield member 151 is in the shielding state or the open state, by the second-position sensors 133 to detect the third position or the fourth position of the main shaft 1731.
[0047] In more detail, as shown in
[0048] Similar to the first-position sensors 133, the second-position sensors 133 may be such as through-beam sensors. Along therewith, the main shaft 1731 may be disposed with a second-tongue unit 137, which is similar to the first-tongue unit 135 and which protrudes radially-outward therefrom. Such that, when the main shaft 1731 rotates, the second-tongue unit 137 also turns and has a pointing end thereof to intersect, block a through beam of the second-position sensors 133 and be detected thereby, and such that the second-position sensors 133 can aid to respectively confirm the open state and the shielding state of the first-shield member 151.
[0049] In a further advanced embodiment, According to the present disclosure, as shown in
[0050] Moreover, the first-connecting arm 141 includes a first protrusion 1413 with the first-reflective surface 1411 thereon, in the other hand, the second-connecting arm 143 may include a second protrusion 1433 with the second-reflective surface 1431 formed thereon, such that to form specific portions, areas for the distance sensors 191, 193 to aim and detect.
[0051] The first-distance sensor 191 is disposed on side of the first-shield member 151, wherein the first-distance sensor 191 emits and projects a first-optical beam (L1) onto the first-shield member 151. In practical use, a position of the first-distance sensor 191 may be configured, to have the first-optical beam (L1) thereof projected right on the first-reflective surface 1411 of the first-connecting arm 141 when the first-shield member 151 into the shielding state. At this moment, the first-optical beam (L1) of the first-distance sensor 191 is threw by an emitter thereof and perpendicularly projected on the first-reflective surface 1411 (parallel to a normal line of the surface 1411), and then reflected by the first-reflective surface 1411 and returns to a receiver of the first-distance sensor 191. Such that, the first-distance sensor 191 can measure a distance between the first-shield member 151 and the first-distance sensor 191 itself, by such as estimating a time duration from the throw of the first-optical beam (L1) to the return of the first-optical beam (L1), or a reflective angle between the threw first-optical beam (L1) and the reflected first-optical beam (L1), etc. Thereby, the first-distance sensor 191 can confirm that the first-shield member 151 has been operated into the shielding state when the distance substantially matches to a preset value corresponding to the shield state.
[0052] Similar to the first-distance sensor 191, the second-distance sensor 193 is disposed on side of the second-shield member 153, and projects a second-optical beam (L2) onto the second-reflective surface 1431 of the second-connecting arm 143. At this moment, the second-optical beam (L2) of the second-distance sensor 193 is perpendicularly projected on the second-reflective surface 1431, and then reflected by the second-reflective surface 1431 back to the second-distance sensor 193. Such that, the second-distance sensor 193 can measure a distance between the second-shield member 153 and the second-distance sensor 193 itself by the reflected second-optical beam (L2), and hence to confirm that the second-shield member 153 has been operated into the shielding state.
[0053] In one embodiment of the present disclosure, as shown in
[0054] Moreover, in practical use, each of the sensing spaces of the sensor areas 113 may also be disposed with a shield sensor 195 (e.g. through-beam sensors), for respectively detecting and confirming that the first-shield member 151 and the second-shield member 153 have been operated into the open state, when each of the two shield members 151, 153 respectively enters a corresponding one of the sensing spaces and intersects a signal (e. g. through beam) of the shield sensor 195 there. Thereby, as shown in
[0055] In a more specific embodiment of the present disclosure as shown in
[0056] In the opposite manner, the carrier 165 can return and leave the target material 161 also the opening 112 of the blocking member 111, thereafter, the two shield members 151, 153 may be operated into the shielding state for a coverage of the carrier 165 (may also with the substrate 163 thereon). Along therewith, a burn-in process is then performed within the reacting space (inside of the blocking member 111), to clean the target material 161, the ceiling surface of the reaction chamber 11 and/or an inside of the blocking member 111, in order to remove oxides, nitrides or other pollutants on the target material 161, also to remove undesired, waste thin film within the reaction chamber 11 and/or the blocking member 111.
[0057] Furthermore, referring to
[0058] In more detail, each of the first driver 27a and the second driver 27b includes at least one motor 271a, 271b and a shaft seal 273a, 273b, which are structures similar to the aforementioned single motor 171 and shaft seal 173. Such that, the motor 271a, 271b of the two drivers 27a, 27b can respectively drive and turn the shaft seals 273a, 273b to rotate in the opposite directions, and hence to further swing the first-shield member 151 and the second-shield member 153 thereon to move into the open state or into the shielding state, as well.
[0059] Similar to the aforementioned embodiment, the first-connecting arm 141 driven by the first driver 27a has the first-reflective surface 1411 thereon to be detected by the first-distance sensor 191 (
[0060] Moreover, similar to the embodiment of
[0061] The above disclosure is only the preferred embodiment of the present disclosure, and not used for limiting the scope of the present disclosure. All equivalent variations and modifications on the basis of shapes, structures, features and spirits described in claims of the present disclosure should be included in the claims of the present disclosure.