Electric handheld broadcast spreader with pattern and speed controlling baffled skirt
10375877 ยท 2019-08-13
Inventors
Cpc classification
A01C17/008
HUMAN NECESSITIES
A01C17/001
HUMAN NECESSITIES
International classification
E01C19/20
FIXED CONSTRUCTIONS
Abstract
An electric handheld broadcast spreader with pattern and speed controlling baffled skirt detachably attaches to a conventional spreader mechanism to disperse particles in a controlled, directional manner within a proximal coverage area with two hands. A broadcasting/dispersing skirt receives particulate material from a conventional spreader. The inner volume of broadcasting/dispersing skirt comprises upper layer baffles, with upper gaps forming between each upper layer baffle; lower layer baffles, offset from the upper layer baffles, with lower gaps forming between each lower layer baffle; and multiple vertical deflector vanes disposed perpendicular to lower layer baffles. Discharged particulate material strikes the surface of the baffles, before passing through gaps. The particulate material traveling in a lateral direction strikes the deflector vanes and outlet edge of broadcasting/dispersing skirt. This controls velocity and direction of dispersed particulate material, causing particulate material to be confined within a close pattern coverage area on ground surface.
Claims
1. A particulate material broadcasting/dispersing skirt and baffle spreader, the spreader comprising: a storage hopper defined by a receiving inner volume and forming an inlet aperture; a broadcasting/dispersing skirt adjacent to, and in communication with the storage hopper, the broadcast skirt being defined by a dispersing inner volume having an upper region and a lower region, the lower region terminating at an outlet edge forming an outlet aperture; multiple upper layer baffles traversing the upper region of the broadcasting/dispersing skirt, the upper layer baffles being disposed coplanar to each other, the upper layer baffles forming an upper gap between each adjacent pair of the upper layer baffles; multiple lower layer baffles traversing the lower region of the broadcasting/dispersing skirt, the lower layer baffles being disposed coplanar to each other, the lower layer baffles further being disposed in parallel, offset relationship from the upper layer baffles, the lower layer baffles forming a lower gap between each adjacent pair of the lower layer baffles; and multiple vertical deflector vanes disposed in a spaced-apart relationship from the lower layer baffles, the vertical deflector vanes being oriented perpendicular to the lower layer baffles.
2. The spreader of claim 1, wherein the storage hopper has an inverted pyramidal shape and the broadcast skirt has a pyramidal shape.
3. The spreader of claim 2, wherein the inlet aperture is sized and dimensioned to enable passage of a particulate material into the receiving inner volume.
4. The spreader of claim 3, wherein the outlet aperture is sized and dimensioned to enable passage of the particulate material.
5. The spreader of claim 4, wherein the upper layer baffles are defined by an elongated V-shape having an upper peak and an upper surface area.
6. The spreader of claim 5, wherein the lower layer baffles are defined by an elongated V-shape having a lower peak and a lower surface area.
7. The spreader of claim 6, wherein the particulate material introduced into the dispersing inner volume of the broadcasting/dispersing skirt strikes the upper peak and the upper surface area of the upper layer baffles, and further, the particulate material striking the upper peak and the upper surface area of the upper layer baffles passes through the upper gap.
8. The spreader of claim 7, wherein the particulate material passing through the upper gap strikes the lower peak and the lower surface area of the lower layer baffles, and further, the particulate material striking the lower peak and the lower surface area of the lower layer baffles passes through the lower gap.
9. The spreader of claim 8, wherein at least a portion of the particulate material passing through the lower gap strikes the vertical deflector vanes and the outlet edge of the broadcasting/dispersing skirt.
10. The spreader of claim 9, wherein the particulate material striking the deflector vanes and the outlet edge disperses through the outlet aperture in a close pattern coverage area.
11. The spreader of claim 10, wherein the particulate material includes at least one of the following: rock salt, ice melting particulates, fertilizer, and seeds.
12. The spreader of claim 11, further comprising a pair of handles joined with the spreader.
13. The spreader of claim 12, further comprising a broadcasting mechanism operatively attached to, and in communication with the spreader and the broadcasting/dispersing skirt.
14. The spreader of claim 13, further comprising a velocity switch operatively connected to the spreader, the velocity switch regulating discharge velocity of the particulate material.
15. The spreader of claim 1, wherein the upper and lower layer baffles are angled between about 60 and 110.
16. The spreader of claim 15, wherein the width of the upper and lower layer baffles is about 0.75 inches to 1.5 inches.
17. The spreader of claim 16, wherein the spacing between each upper layer baffle and each lower level baffle is about 75 percent of the width of the baffles.
18. The spreader of claim 1, further comprising a volume dial to control the amount of particulate material that is emitted from the storage hopper into the broadcasting/dispersing skirt.
19. A particulate material broadcasting/dispersing skirt and baffle spreader, the spreader comprising: a storage hopper defined by a receiving inner volume and forming an inlet aperture sized and dimensioned to enable passage of a particulate material into the receiving inner volume; a pair of handles joined with the spreader; a broadcasting/dispersing skirt adjacent to, and in communication with the spreader, the broadcasting/dispersing skirt being defined by a dispersing inner volume having an upper region and a lower region, the lower region terminating at an outlet edge forming an outlet aperture sized and dimensioned to enable passage of the particulate material; a broadcasting mechanism operatively attached to, and in communication with the storage hopper and the broadcasting/dispersing skirt; multiple elongated upper layer baffles traversing the upper region of the broadcasting/dispersing skirt, the upper layer baffles being disposed coplanar to each other, the upper layer baffles forming an upper gap between each adjacent pair of the upper layer baffles, the upper layer baffles being defined by a V-shape having an upper peak and an upper surface area; multiple elongated lower layer baffles traversing the lower region of the broadcasting/dispersing skirt, the lower layer baffles being disposed coplanar to each other, the lower layer baffles further being disposed in parallel, offset relationship from the upper layer baffles, the lower layer baffles forming a lower gap between each adjacent pair of the lower layer baffles, the lower layer baffles being defined by a V-shape having a lower peak and a lower surface area; multiple vertical deflector vanes disposed in a spaced-apart relationship from the lower layer baffles, the deflector vanes being oriented perpendicular to the lower layer baffles; whereby the particulate material introduced into the dispersing inner volume of the broadcasting/dispersing skirt strikes the upper peak and the upper surface area of the upper layer baffles, and further, the particulate material striking the upper peak and the upper surface area of the upper layer baffles passes through the upper gap; whereby the particulate material passing through the upper gap strikes the lower peak and the lower surface area of the lower layer baffles, and further, the particulate material striking the lower peak and the lower surface area of the lower layer baffles passes through the lower gap; whereby at least a portion of the particulate material passing through the lower gap strikes the vertical deflector vanes and the outlet edge of the broadcasting/dispersing skirt, whereby the particulate material striking the deflector vanes and the outlet edge disperses through the outlet aperture in a close pattern coverage area, wherein the upper and lower layer baffles are angled between about 60 and 110; wherein the width of the upper and lower layer baffles is about 0.75 inches to 1.5 inches; wherein the spacing between each upper layer baffle and each lower level baffle is about 75 percent of the width of the baffle; and a velocity switch operatively connected to the spreader, the velocity switch regulating discharge velocity of the particulate material.
20. A particulate material broadcasting/dispersing skirt and baffle spreader, the spreader consisting of: a storage hopper defined by a receiving inner volume and forming an inlet aperture sized and dimensioned to enable passage of a particulate material into the receiving inner volume, the storage hopper having an inverted pyramidal shape; a lid removably covering the inlet aperture of storage hopper; a pair of handles joined with the spreader; a broadcasting/dispersing skirt adjacent to, and in communication with the conventional spreader, the broadcasting/dispersing skirt being defined by a dispersing inner volume having an upper region and a lower region, the lower region terminating at an outlet edge forming an outlet aperture sized and dimensioned to enable passage of the particulate material, the broadcasting/dispersing skirt having a pyramidal shape; a broadcasting mechanism operatively attached to, and in communication with the storage hopper and the broadcasting/dispersing skirt; a velocity switch operatively connected to the conventional spreader, the velocity switch regulating discharge velocity of the particulate material; a volume dial to control the amount of particulate material that is emitted from the storage hopper into the broadcasting/dispersing skirt; a power switch; multiple elongated upper layer baffles traversing the upper region of the broadcasting/dispersing skirt, the upper layer baffles being disposed coplanar to each other, the upper layer baffles forming an upper gap between each adjacent pair of the upper layer baffles, the upper layer baffles being defined by a V-shape having an upper peak and an upper surface area; multiple elongated lower layer baffles traversing the lower region of the broadcasting/dispersing skirt, the lower layer baffles being disposed coplanar to each other, the lower layer baffles further being disposed in parallel, offset relationship from the upper layer baffles, the lower layer baffles forming a lower gap between each adjacent pair of the lower layer baffles, the lower layer baffles being defined by a V-shape having a lower peak and a lower surface area; multiple vertical deflector vanes disposed in a spaced-apart relationship from the lower layer baffles, the deflector vanes being oriented perpendicular to the lower layer baffles; whereby the particulate material introduced into the dispersing inner volume of the broadcasting/dispersing skirt strikes the upper peak and the upper surface area of the upper layer baffles, and further, the particulate material striking the upper peak and the upper surface area of the upper layer baffles passes through the upper gap; whereby the particulate material passing through the upper gap strikes the lower peak and the lower surface area of the lower layer baffles, and further, the particulate material striking the lower peak and the lower surface area of the lower layer baffles passes through the lower gap; whereby at least a portion of the particulate material passing through the lower gap strikes the vertical deflector vanes and the outlet edge of the broadcasting/dispersing skirt; whereby the particulate material striking the deflector vanes and the outlet edge disperses through the outlet aperture in a close pattern coverage area; wherein the upper and lower layer baffles are angled between about 60 and 110; wherein the width of the upper and lower layer baffles is about 0.75 inches to 1.5 inches; and wherein the spacing between each upper layer baffle and each lower level baffle is about 75 percent of the width of the baffle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(11) Like reference numerals refer to like parts throughout the various views of the drawings.
DETAILED DESCRIPTION OF THE INVENTION
(12) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms upper, lower, left, rear, right, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
(13) An electric handheld broadcast spreader 100 with pattern and speed controlling baffled skirt is referenced in
(14) Broadcast spreader 100 is effective for controlling the velocity and direction of the dispersed particulate material 200 through use of a broadcasting/dispersing skirt 110 containing within its inner volume 112: upper layer baffles 122a-d, lower layer baffles 130a-d, vertical deflector vanes 138a-d, and an outlet edge 118 forming at broadcasting/dispersing skirt 110. These mechanical barriers are configured to reduce the velocity of the particulate material 200, and also control the direction of particulate material 200 in a generally vertical, downward direction across inner volume 112 of broadcasting/dispersing skirt 110. This directional control minimizes lateral dispersion and bouncing of particulate material 200 off the ground surface 202. Consequently, particulate material 200 disperses within a proximal coverage area 204 of an operator 208, such as within the boundaries of a sidewalk, walkway, driveway, or roadway. The velocity and direction of particulate material 200 is also controlled, so as to be directed away from the feet of the operator 208.
(15) As referenced in
(16) In some embodiments, storage hopper 102 may include, without limitation, a blower, an aggregate spinner, or a rotating blade that forcibly discharges particulate material 200. In other embodiments, storage hopper 102 may include rotating blades, which may be carried on a disc, a blower, a rotating or spinning blade, or any other impeller or rock salt dispenser known in the art.
(17) In some embodiments, the speed of the motor may be adjusted, for example, controllable by settings associated with a power button/velocity switch 144, which may be accessible by at least one finger of an operator's 208 hand holding the storage hopper 102 by a pair of handles 108a, 108b. The motor can be adapted to provide different rotational speeds to the dispersing arrangement thereby controlling the area which the dispersed material 200 covers. For this purpose, the velocity switch 144 can have associated therewith indicia and means for dictating different power levels (e.g. low, medium and high). In other embodiments, broadcast spreader 100 utilizes a volume dial 146 to control the amount of particulate material that is emitted from the storage hopper into the broadcasting/dispersing skirt. The volume dial is calibrated to correspond to settings on currently available spreaders for lawn care products.
(18) Turning now to
(19) In one embodiment, storage hopper 102 forms an inlet aperture 106 that is sized and dimensioned to receive particulate material 200. As
(20) In one non-limiting embodiment, storage hopper 102 is designed to conveniently hold particulate material 200 to feed to the dispersing arrangement via inlet aperture 106 located at the top of storage hopper 102. In another embodiment, storage hopper 102 may include a selector for adjusting the opening size of inlet aperture 106, and thus for adjusting the dispersing rate. The selector may include indicia to indicate at least the relative size of the opening of inlet aperture 106 and thus the dispersing rate of particulate material 200.
(21) In other embodiments, a pair of handles 108a, 108b extend from the outer surface of the storage hopper 102. Pair of handles 108a, 108b enable two-handed grasping and manipulation of broadcast spreader 100. This enables an operator 208 to raise the broadcast spreader 100, so as to increase the coverage pattern of particulate material 200 on the ground surface 202; and lower the broadcast spreader 100, so as to decrease the coverage pattern of particulate material 200 on ground surface 202.
(22) In other embodiments, the handles 108a, 108b comprise a tilting and/or angling and/or swivel mechanism whereby the handle is tiltable and/or can be angled and/or can be swiveled with respect to the hopper.
(23) In its operative position, the handles 108a, 108b are typically positioned directly and centrally below the storage hopper 102 whereby the center of gravity of the broadcasting/dispersing skirt 110 (particularly when it is loaded with particulate material 200) is below the handlemeaning below the typical location of the hand of an operator 208 that is gripping the handles 108a, 108b.
(24) Turning now to
(25) In one embodiment, broadcasting/dispersing skirt 110 may have a generally pyramidal shape that receives particulate material 200 from forcible discharge of particulate material 200 by the particulate broadcasting mechanism. Though in other embodiments, broadcasting/dispersing skirt 110 the particulate material 200 is fed into broadcasting/dispersing skirt 110 from the storage hopper 102.
(26) In one embodiment, broadcasting/dispersing skirt 110 is defined by a dispersing inner volume 112 forming an upper region 114 and a lower region 116. The lower region 116 terminates at an outlet edge 118 that forms an outlet aperture 120, through which the particulate material 200 is dispersed. Outlet edge 118 may be shaped with a flange, or a slightly sloped configuration that prevents particulate material 200 from being dispensed outside the closed pattern, and retains particulate material 200 in a more vertical direction while being dispensed through outlet aperture 120.
(27) In one alternative embodiment shown in
(28) In any case, a sectioned illustration of the broadcasting/dispersing skirt 110 shows that the configuration is generally narrow at the upper region 114, and wider at the lower region 116 (
(29) The sectioned view of
(30) Looking at the upper layer baffles 122a-d in
(31) In one non-limiting embodiment, upper layer baffles 122a-d are angled between 60 and 110. At this range of angles, the speed of particulate material 200 may have to be slowed; but the downward trajectory is nonetheless, maintained. In another embodiment, the width of upper layer baffles 122a-d can be between 0.75 and 1.5. In yet another embodiment, the spacing between each upper layer baffle 122a-d is about 75% of the baffles width.
(32) Looking at
(33) In one non-limiting embodiment, lower layer baffles 130a-d are angled between 60 and 110. At this range of angles, the speed of particulate material 200 may be slowed; but the downward trajectory is nonetheless, maintained. In another embodiment, the width of lower layer baffles 130a-d can be between 0.75 and 1.5. In yet another embodiment, the spacing between each lower layer baffle 130a-d is about 75% of the baffles width. Further, the lower layer baffles 130a-d must be deep enough inside the broadcasting/dispersing skirt 110 that its sides will be struck by particles and, together with the vertical deflector vanes 138a-d at the bottom of the skirt confine their path, probably about 1.5 inches inside.
(34) In yet another embodiment, lower layer baffles 130a-d may include an inverse V-shape defined by a lower peak 134 and a lower surface area 136. Lower layer baffles 130a-d are disposed coplanar to each other, with a lower gap 132 forming between each lower layer baffle 130a-d. However, in alternative embodiments, lower layer baffles are generally flat. In this flat configuration, lower gap 132 still forms between each flat lower layer baffle.
(35) Further, lower layer baffles 130a-d are also disposed below, and offset from upper layer baffles 122a-d. Broadcasting/dispersing skirt 110 further comprises multiple vertical deflector vanes 138a-d disposed beneath, and perpendicular to the lower layer baffles 130a-d. Vertical deflector vanes 138a-d are effective to maintain particulate material in a generally vertical dispersion pattern, so as to minimize lateral dispersion. In one embodiment, four vertical deflector vanes 138a, 138b, 138c, 138d are used in parallel. Thus, as the bottom view of broadcasting/dispersing skirt 110 in
(36) Looking now at
(37) After passing through lower gap 132, particulate material 200 disperses vertically between the vertical deflector vanes 138a-d and through outlet aperture 120. However, any particulate material 200 traveling in a lateral direction strikes deflector vanes 138a-d and outlet edge 118 of broadcasting/dispersing skirt 110. This causes particulate material 200 to be confined within a close pattern coverage area 204 on the ground surface 202 that is being treated, i.e., within boundaries of sidewalk, and away from feet of operator 208.
(38) Thus, particulate material 200 strikes the upper and lower layer baffles, the vertical deflector vanes 138a-d, and the terminal edge of the broadcasting/dispersing skirt for a reduction in velocity through the broadcasting/dispersing skirt. Further, particulate material 200, and specifically particulate material 200 traveling in a lateral direction, strikes vertical deflector vanes 138a-d and outlet edge 118 of the broadcasting/dispersing skirt 110 to control the direction of particulate material 200.
(39) As a resultant of the aforementioned baffles 122a-d, deflector vanes 138a-d, and outlet edge 118 forming in the broadcasting/dispersing skirt 110, provide uniquely configured barriers that control the velocity and directional control of particulate material 200, so as to minimize lateral dispersing of particulate material 200, and bouncing of particulate material 200 from the ground surface 202. Further, the dispersing pattern and coverage area 204 of particulate material 200 across the ground surface 202 is increased or decreased by raising and lowering the broadcasting/dispersing skirt 110 in relation to the ground surface 202.
(40) For example, an operator 208 may walk along a sidewalk with the broadcasting/dispersing skirt 110 being held 60 above the ground surface 202. The broadcasting mechanism forces particulate material 200 through the outlet aperture 120 of the broadcasting/dispersing skirt 110. The operator 208 raises the broadcast spreader 100 to increase the range of area of particulate material 200.
(41) In some embodiments, broadcast spreader 100 enables a user to easily match spread to the width of a sidewalk or path simply by holding the broadcasting/dispersing skirt 110 slightly higher or lower; whereby the pair of handles 108a-b make it easy to hold at the desired height. This capacity to manipulate the broadcasting/dispersing skirt 110 in such a manner can especially be effective for large areas such as driveways users can just tilt it outward and wave the spread from side-to-side, or they can quickly walk the driveway covering it in strips.
(42) However, since the baffles 122a-d, deflector vanes 138a-d, and outlet edge 118 substantially maintain the particulate material 200 in a vertical dispersion pattern, the particulate material 200 does not exceed the boundaries of the sidewalk, or strike the feet of the operator 208. Further, if a closer pattern of particulate material 200 inside the sidewalk is required, the operator 208 may lower the broadcasting/dispersing skirt 110 closer to the ground surface 202. The velocity switch 144 may also be adjusted to control the pattern of particulate material 200 inside the sidewalk.
(43) In addition to rock salt, broadcast spreader 100 helps solve serious problems for applying lawn care products, such as fertilizer and weed control material. Broadcast spreader 100, both handheld and wheeled, distribute lawn products over large areas quickly, but at the expense of control. Without proper attention and technique, broadcast spreaders will scatter material onto a neighbor's lawn, a flowerbed, or the street. Also, the farther away from the spreader the material travels, the lighter the coverage, so one must overlap passes to spread the product evenlywhich is challenging at best and impossible where one's lawn adjoins a neighbor's.
(44) Those skilled in the art will recognize that walk-behind drop spreaders solve these problems with broadcasters, but again, they are clumsy, inconvenient, slow, and hard to store. This, spreader; and specifically the baffled broadcasting/dispersing skirt, 110 resolves many of these oft-noted problems with using broadcast and drop spreaders for lawn care products; thereby providing unprecedented ease of use, convenience, speed and accuracy.
(45) In conclusion, broadcast spreader 100 is an innovative, unique, battery-powered (alkaline or rechargeable) handheld spreader for rock salt or ice melting pellets, with both commercial and residential applications. Unlike all other handheld spreaders, this broadcast spreader 100 works to broadcast particulate material 200 through multiple layers of baffles and vanes in a broadcasting/dispersing skirt 110 so that the particulate material 200 drops down in a gentle shower confined, if one so desires, to a sidewalk or walkway. This broadcast spreader 100, thus combines the ease and speed of a conventional handheld broadcaster, with the accuracy of a walk-behind drop spreader. In warm regions and seasons its ease of use, speed and accuracy make it highly preferable for spreading lawn care products, particularly for non-professionals such as homeowners.
(46) These and other advantages of the invention will be further understood and appreciated by those skilled in the art by reference to the following written specification, claims and appended drawings.
(47) Because many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalence.