PN-busbar common system, regenerative control device, and regenerative control method
10381966 ยท 2019-08-13
Assignee
Inventors
Cpc classification
Y02T10/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
H02P5/46
ELECTRICITY
International classification
B60L58/20
PERFORMING OPERATIONS; TRANSPORTING
B60K1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A PN-busbar common system includes motor drive devices for a plurality of motors, each of which is supplied with power from a common PN-busbar, where the motor drive devices individually drive the corresponding motors. Each of the motor drive devices executes a regenerative control on a basis of a regenerative-control start voltage, and controls to stop the regenerative control on a basis of a regenerative-control stop voltage, and also individually calculates a regenerative load ratio to control to enable or disable the regenerative control on a basis of a result of a comparison between a calculated regenerative load ratio and a set regeneration-capable load ratio.
Claims
1. A regenerative control method that is applied to a PN-busbar common system to control a voltage in a common PN-busbar so as to suppress a voltage increase, where in the PN busbar common system, a plurality of motor drive devices are provided correspondingly to a plurality of motors, each of which is supplied with power from the PN-busbar, and the motor drive devices individually drive the corresponding motors, the regenerative control method comprising: a first step of determining whether a bus voltage generated in the PN-busbar has reached a regenerative-control start voltage; a second step of determining whether a regenerative load ratio is lower than a regeneration-capable load ratio that is a determination value used to determine whether the regenerative control is restarted, if the bus voltage has reached the regenerative-control start voltage at the first step; a third step of starting a regenerative control if the regenerative load ratio is lower than the regeneration-capable load ratio at the second step; a fourth step of determining whether the bus voltage has reached a regenerative-control stop voltage if the regenerative control is started at the third step; and a fifth step of stopping the regenerative control if the bus voltage has reached the regenerative-control stop voltage at the fourth step.
2. The regenerative control method according to claim 1, further comprising a sixth step of stopping the regenerative control if the regenerative load ratio exceeds a maximum allowable load ratio and the bus voltage has not reached the regenerative-control stop voltage at the fourth step.
3. A regenerative control method that is applied to a PN-busbar common system to control a voltage in a common PN-busbar so as to suppress a voltage increase, where in the PN busbar common system, a plurality of motor drive devices are provided correspondingly to a plurality of motors, each of which is supplied with power from the PN-busbar, and the motor drive devices individually drive the corresponding motors, the regenerative control method comprising: a first step of determining whether a bus voltage generated in the PN-busbar has reached a regenerative-control start voltage; a second step of determining whether a regenerative load ratio is lower than a maximum allowable load ratio that is a determination value used to determine whether the calculated regenerative load ratio has reached an allowable regenerative capability, if the bus voltage has reached the regenerative-control start voltage at the first step; a third step of starting a regenerative control if the regenerative load ratio is lower than the maximum allowable load ratio at the second step; a fourth step of determining whether the bus voltage has reached a regenerative-control stop voltage if the regenerative control is started at the third step; and a fifth step of stopping the regenerative control if the bus voltage has reached the regenerative-control stop voltage at the fourth step.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
DESCRIPTION OF EMBODIMENTS
(8) A PN-busbar common system, a regenerative control device, and a regenerative control method according to an embodiment of the present invention will be described in detail below with reference to the accompanying drawings. The present invention is not limited to the embodiment.
Embodiment
(9)
(10) Next, the configuration of the motor drive device 50 is described. Three motor drive devices have a configuration that is the same as or equivalent to each other. Therefore, the configuration of the motor drive devices is described with reference to a motor drive device 50A.
(11) The motor drive device 50A includes a converter circuit 2 that converts a DC voltage to an AC voltage, an inverter circuit 6 that converts DC power supplied from the converter circuit 2 to AC power, a regenerative-power consumption circuit 5 that consumes regenerative power generated by the motor 10, a drive circuit 7 that drives a switch 5b of the regenerative-power consumption circuit 5, and a regenerative control unit 8 that executes a regenerative control through the drive circuit 7.
(12) The converter circuit 2 includes a diode stack 3 and a main circuit capacitor 4. The diode stack 3 converts an AC voltage applied from the AC power supply 1 to a DC voltage. The positive output terminal of the diode stack 3 is electrically connected to the P-busbar 9a. The negative output terminal of the diode stack 3 is electrically connected to the N-busbar 9b. The main circuit capacitor 4 is electrically connected between the P-busbar 9a and the N-busbar 9b, and smooths the voltage output from the diode stack 3. Owing to this configuration, the voltage across the main circuit capacitor 4 causes a bus voltage to be generated between the P-busbar 9a and the N-busbar 9b.
(13) In the inverter circuit 6, upper-arm and lower-arm switching elements are connected between the P-busbar 9a and the N-busbar 9b. The inverter circuit 6 converts the bus voltage to an AC voltage with an arbitrary magnitude and frequency, and applies the AC voltage to the motor 10.
(14) The motor 10 performs a power running operation or a regenerative operation. When the motor 10 performs a regenerative operation, it operates as a generator. Power generated through the power generating operation by the motor 10 is regenerative power. The regenerative power in the motor 10 is used to charge the main circuit capacitor 4 through the inverter circuit 6. Therefore, when the motor 10 performs a regenerative operation, the bus voltage is increased.
(15) The regenerative-power consumption circuit 5 includes a regenerative resistor 5a and the switch 5b which are connected in series between the P-busbar 9a and the N-busbar 9b. When the switch 5b is closed, the regenerative resistor 5a is electrically connected between the P-busbar 9a and the N-busbar 9b. Therefore, a current flows through the regenerative resistor 5a. The regenerative power from the motor 10 is consumed by the regenerative resistor 5a.
(16) The case has been described above, in which the motor drive device 50 operates independently. Next, the operation of the PN-busbar common system 100 is described. Although not illustrated in
(17) In the PN-busbar common system 100, a motor 10A is assumed to be in a regenerative state, while motors 10B and 10C are assumed to be in a power running state. In this state, if the regenerative power in the motor 10A is lower than the power running power in the motors 10B and 10C, the regenerative power is consumed as the power running power, and thus the bus voltage is not increased. Meanwhile, in a case where the motors 10A, 10B, and 10C are all in a regenerative state, or the total regenerative power of any of the motors 10A, 10B, and 10C, which is in a regenerative state, is greater than the power running power of any of the motors 10A, 10B, and 10C, which is in a power running state, then this total regenerative power cannot be used up as the power running power. Therefore, the bus voltage is increased. Accordingly, the PN-busbar common system 100 of the present embodiment executes a regenerative control illustrated in
(18) The terms used in the following descriptions are defined as below.
(19) Allowable regenerative power: the maximum power that can be consumed by a regenerative-power consumption circuit in each motor drive device
(20) Regenerative load ratio: a ratio of regenerative power to the allowable regenerative power
(21) Regenerative-control start voltage: a bus voltage at which a regenerative control is started
(22) Regenerative-control stop voltage: a bus voltage at which a regenerative control is stopped
(23) Regeneration-capable load ratio: a determination value used to determine whether the regenerative load ratio is safe for restarting the regenerative control
(24) Maximum allowable load ratio: a determination value used to determine whether the regenerative load ratio has reached an allowable regenerative capability in each motor drive device
(25) The value of the regeneration-capable load ratio, and the value of the maximum allowable load ratio, are set individually for each motor drive device. Any value can be set arbitrarily in accordance with the implementation of a desired type of regenerative control. That is, both the regeneration-capable load ratio and the maximum allowable load ratio can be set to have a predetermined threshold. Further, the value of the regenerative-control start voltage, and the value of the regenerative-control stop voltage, are individually set for each motor drive device. An identical value is not necessarily set for all the motor drive devices.
(26)
(27) First, when the bus voltage is increased by the first regenerative control, this bus voltage exceeds the value of Von_a. Therefore, the motor drive device 50A starts a regenerative control (T1 in
(28) Next, the bus voltage is increased by the second regenerative control. Therefore, the bus voltage becomes a value of the regenerative-control start voltage Von_a (T3 in
(29) After the bus voltage is increased and exceeds Von_a, this bus voltage reaches a voltage that exceeds the regenerative-control start voltage Von_b. Therefore, the motor drive device 50B starts a regenerative control (T4 in
(30) A case is further considered, in which the bus voltage starts increasing by the third regenerative control. First, the bus voltage becomes a value of the regenerative-control start voltage Von_a. Because the regenerative load ratio W_a in the motor drive device 50A is not lower than the regeneration-capable load ratio Wre_a, the motor drive device 50A does not start a regenerative control. Therefore, the regenerative load ratio W_a continues to further decrease. Meanwhile, the bus voltage is increased and exceeds the regenerative-control start voltage Von_a (T6 in
(31) The bus voltage soon becomes a value of the regenerative-control start voltage Von_b. The regenerative load ratio W_b in the motor drive device 50B is higher than a regeneration-capable load ratio Wre_b, and therefore the motor drive device 50B does not start a regenerative control. Accordingly, the regenerative load ratio W_b continues to further decrease. Meanwhile, the bus voltage is increased and exceeds the regenerative-control start voltage Von_b (T7 in
(32) After the bus voltage is increased and exceeds the regenerative-control start voltage Von_b, this bus voltage exceeds Von_c. Consequently, the motor drive device 50C starts a regenerative control (T8 in
(33) One cycle of regenerative control of the motor operation is completed through a series of steps of the regenerative control described above. When the cycle of the motor operation is shifted to the next cycle C2, the regenerative load ratio in the motor drive device 50A becomes lower than the regeneration-capable load ratio Wre_a after a sufficient time has elapsed. Therefore, the regenerative control described above is repeated afterwards. That is, controls to enable or disable the regenerative control are switched for each individual motor drive device, and accordingly the regenerative control is executed.
(34)
(35) In the above determination process at Step S101, where the bus voltage is equal to the regenerative-control start voltage, it is determined as YES. However, it is possible that this is determined as NO. That is, it is possible that where the bus voltage is equal to the regenerative-control start voltage, it is determined as either YES or NO.
(36) In the above determination process at Step S102, where the regenerative load ratio is equal to the regeneration-capable load ratio, it is determined as NO. However, it is possible that this is determined as YES. That is, it is possible that where the regenerative load ratio is equal to the regeneration-capable load ratio, it is determined as either YES or NO.
(37) In the above determination process at Step S104, where the bus voltage is equal to the regenerative-control stop voltage, it is determined as YES. However, it is possible that this is determined as NO. That is, it is possible that where the bus voltage is equal to the regenerative-control stop voltage, it is determined as either YES or NO.
(38) As described above, the motor drive device according to the present embodiment has a regenerative function of consuming regenerative power, and also has a function of switching its own regenerative control between enabled and disabled depending on the value of a regenerative load ratio. It is sufficient that the regenerative function in each motor drive device can be designed to be active or inactive in accordance with a command to each motor drive device. Therefore, each individual motor drive device performs the operation illustrated in the flowchart in
(39)
(40) First, it is assumed that regenerative power is generated during the operation of the system, and the bus voltage reaches the regenerative-control start voltage Von_a for the motor drive device 50A (T1 in
(41) Because the motor drive device 50A stops the regenerative control, the bus voltage starts increasing again, and reaches the regenerative-control start voltage Von_b (T3 in
(42) Because the motor drive device 50B stops the regenerative control, the bus voltage starts increasing again, and reaches the regenerative-control start voltage Von_c (T5 in
(43) In the above descriptions, the case in which the regenerative functions operate individually has been explained. However, it is also possible that the regenerative-control start voltage and the regeneration-capable load ratio in each regenerative control unit 8 are set at a value such that a plurality of regenerative-power consumption circuits 5 operate simultaneously. It is possible to identify the regenerative power generated in each motor 10 and the timing at which a regenerative control is executed on each motor 10, on the basis of the operational pattern of each motor 10. It is also possible to calculate the timing at which the regenerative control can be restarted in each regenerative-power consumption circuit 5 on the basis of the regenerative power and the regenerative-control start timing. Therefore, the regenerative-control start voltage and the regeneration-capable load ratio in each regenerative control unit 8 are set so as to satisfy the conditions. This can handle an arbitrary regenerative control type.
(44)
(45) In the above determination process at Step S201, where the bus voltage is equal to the regenerative-control start voltage, it is determined as YES. However, it is possible that this is determined as NO. That is, it is possible that where the bus voltage is equal to the regenerative-control start voltage, it is determined as either YES or NO.
(46) In the above determination process at Step S202, where the regenerative load ratio is equal to the maximum allowable load ratio, it is determined as YES. However, it is possible that this is determined as NO. That is, it is possible that where the regenerative load ratio is equal to the maximum allowable load ratio, it is determined as either YES or NO.
(47) In the above determination process at Step S204, where the bus voltage is equal to the regenerative-control stop voltage, it is determined as YES. However, it is possible that this is determined as NO. That is, it is possible that where the bus voltage is equal to the regenerative-control stop voltage, it is determined as either YES or NO.
(48) As described above, the motor drive device according to the present embodiment has a regenerative function of consuming regenerative power, and also has a function of switching its own regenerative control between enabled and disabled depending on the value of regenerative load ratio. It is sufficient that the regenerative function in each motor drive device can be at least designed to be active or inactive in accordance with a command to each motor drive device. Therefore, each individual motor drive device performs the operation illustrated in the flowchart in
(49) In the present embodiment, the case has been described, in which the number of motor drive devices to be located within the PN-busbar common system, more specifically, the number of motor drive devices having a regenerative function, is three. However, the number of motor drive devices having a regenerative function is not limited thereto. The important point is to obtain a regenerative capability in the entire system, which is great enough to consume the regenerative power calculated from the specifications of the motor output from each motor located within the PN-busbar common system, and from the operational pattern of each motor. The number of motors does not necessarily need to correspond with the number of motor drive devices having a regenerative function.
(50) In the descriptions of
(51) In the descriptions of
(52) Lastly, with reference to
(53) Specifically, the memory 202 has stored therein a program that executes various types of control function, and information related to the specifications of the motor output, and related to the regenerative capability of each motor drive device. The CPU 200 transmits and receives necessary information through the interface 204, thereby executing various types of computation process and control process, which have been described in the present embodiment. The various types of computation process described herein refer to a process of computing the allowable regenerative power, the regenerative load ratio, the regenerative-control start voltage, the regenerative-control stop voltage, the regeneration-capable load ratio, and the maximum allowable load ratio. The various types of control process described herein refer to a process of generating a drive signal for driving the switch 5b of the regenerative-power consumption circuit 5 on the basis of the results of the computation of the allowable regenerative power, the regenerative load ratio, the regenerative-control start voltage, the regenerative-control stop voltage, the regeneration-capable load ratio, and the maximum allowable load ratio. The various types of control process also refer to a timing process for outputting the generated drive signal to the drive circuit 7. The results of the various types of computation process executed by the CPU 200 are stored in the memory 202.
(54) It is also possible that the CPU 200 and the memory 202 illustrated in
(55) In the present embodiment, the example has been described, in which the regenerative control unit 8 is constructed inside the motor drive device 50. It is also possible that the regenerative control unit 8 is constructed outside the motor drive device 50 to serve as a regenerative control device. In that case, it is possible that the regenerative control unit 8 receives necessary information for the control from the motor drive device 50 and other constituent units through the interface 204.
(56) The configurations described in the above embodiment are only examples of the content of the present invention. The configurations can be combined with other well-known techniques, and a part of each configuration can be omitted or modified without departing from the scope of the present invention.
REFERENCE SIGNS LIST
(57) 1 AC power supply, 2 converter circuit, 3 diode stack, 4 main circuit capacitor, 5 regenerative-power consumption circuit, 5a regenerative resistor, 5b switch, 6 inverter circuit, 7 drive circuit, 8 regenerative control unit, 9 PN-busbar, 9a P-busbar, 9b N-busbar, 10 (10A, 10B, 10C) motor, 50 (50A, 50B, 50C) motor drive device, 100 PN-busbar common system, 200 CPU, 202 memory, 203 processing circuit, 204 interface.