Fiber optic connector
10371899 ยท 2019-08-06
Assignee
Inventors
Cpc classification
B29C45/14065
PERFORMING OPERATIONS; TRANSPORTING
G02B6/387
PHYSICS
B29K2063/00
PERFORMING OPERATIONS; TRANSPORTING
B29L2011/0075
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The present disclosure relates to a fiber optic connector and cable assembly. The fiber optic connector includes a connector body and ferrule assembly mounted in the connector body. A spring is positioned within the connector body for biasing the ferrule assembly in a forward direction. The spring has a first spring length when the ferrule assembly is in a forwardmost position. A rear housing of the connector body includes a front extension that fits inside a rear end of the spring, the front extension having a front extension length. The fiber optic connector defines a gap between the front extension and a ferrule hub of the ferrule assembly, the gap having a first dimension measured between the front extension and the ferrule hub when the ferrule assembly is in the forwardmost position, the front extension length being longer than the first dimension.
Claims
1. A fiber optic connector comprising: a connector body defining a longitudinal axis, the connector body including a front housing that connects to a rear housing, the front and rear housings having lengths that extend along the longitudinal axis; a ferrule assembly mounted at least partially in the connector body, the ferrule assembly being movable relative to the connector body along the longitudinal axis of the connector body, the ferrule assembly including a ferrule having a rear end supported in a ferrule hub, the ferrule having a front face accessible at a front end of the connector body, the ferrule defining a fiber passage that extends through the ferrule along the central longitudinal axis from the rear end of the ferrule to the front face of the ferrule; a spring positioned within the connector body for biasing the ferrule assembly in a forward direction toward a forwardmost position of the ferrule assembly, the spring having a first spring length when the ferrule assembly is in the forwardmost position; the rear housing including a front extension that fits inside a rear end of the spring, the front extension having a front extension length, wherein the front extension length is at least 25 percent of the first spring length; and the fiber optic connector defining a gap between the front extension of the rear housing and a rear end of the ferrule hub when the ferrule assembly is in the forwardmost position.
2. The fiber optic connector of claim 1, wherein the gap has a first dimension measured between the rear housing and the ferrule hub when the ferrule assembly is in the forwardmost position, the first dimension being measured in an orientation along the longitudinal axis of the connector body, wherein the first dimension of the gap is at most 25 percent of the first spring length.
3. The fiber optic connector of claim 1, wherein the ferrule hub includes a rear extension that fits inside a front end of the spring, the rear extension defining a rear extension length, wherein the front extension length is longer than the rear extension length.
4. The fiber optic connector of claim 1, wherein the ferrule hub includes a rear extension that fits inside a front end of the spring, the rear extension defining a rear extension length, wherein the rear extension length is at least 25 percent of the first spring length.
5. The fiber optic connector of claim 1, wherein the ferrule hub defines a ferrule hub passage that co-axially aligns with the fiber passage of the ferrule, wherein the ferrule hub passage includes a tapered portion that tapers inwardly as the tapered portion extends in a forward direction.
6. The fiber optic connector of claim 5, wherein the fiber passage of the ferrule has a tapered portion at the rear end of the ferrule, the tapered portion of the fiber passage tapering inwardly as the fiber passage extends in the forward direction.
7. The fiber optic connector of claim 1, wherein the rear housing includes first and second outer shoulders positioned at an intermediate location along the length of the rear housing, the first and second outer shoulders being separated by a spacing measured along the longitudinal axis of the connector body, wherein the second outer shoulder is rearward of the first outer shoulder, wherein the rear housing defines a plurality of flats at the first outer shoulder, and wherein the fiber optic connector includes a boot that snaps over the second outer shoulder and abuts against the first outer shoulder.
8. The fiber optic connector of claim 1, further comprising an end cap that fits in a rear end of the rear housing, the end cap defining an end cap passage that extends along the longitudinal axis of the connector body, the rear housing defining a rear housing passage that extends along the longitudinal axis of the connector body.
9. The fiber optic connector of claim 8, further comprising a crimp sleeve secured over the rear end of the rear housing, the crimp sleeve being configured to retain the end cap within the rear housing.
10. The fiber optic connector of claim 1, wherein a fiber optic cable is coupled to the fiber optic connector, the fiber optic cable including an optical fiber positioned within a jacket, wherein the optical fiber includes a bare glass portion secured within the fiber passage of the ferrule by epoxy, and wherein the jacket has a terminal end positioned within the hub of the ferrule assembly.
11. The fiber optic connector of claim 10, wherein the jacket has an outer diameter of about 1.2 millimeters.
12. The fiber optic connector of claim 10, wherein the fiber optic cable includes strength members that are secured to the rear housing by a crimp sleeve to provide strain relief.
13. The fiber optic connector of claim 1, further comprising a latch for securing the connector body in a fiber optic adapter, the latch being integrally formed with the front housing.
14. The fiber optic connector of claim 1, wherein the rear housing has retention tabs that snap-fit within corresponding openings defined by the front housing.
15. The fiber optic connector of claim 1, wherein the fiber optic connector is an LC connector.
16. The fiber optic connector of claim 2, wherein the front extension length is longer than the first dimension of the gap.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
DETAILED DESCRIPTION
(22)
(23) A perspective exploded view of the fiber optic connector 10 is illustrated in
(24) Still referring to
(25) The ferrule assembly 18 is configured to be movable relative to the connector body 12 along the longitudinal axis A.sub.L of the connector body 12. A spring 32 positioned within the connector body 12 is configured to bias the ferrule assembly 18 in a forward direction toward a forwardmost position P.sub.F of the ferrule assembly 18. When the ferrule assembly 18 is in its forwardmost position P.sub.F within the connector body 12, the spring 32 defines a first spring length L.sub.S. When the fiber optic connector 10 is coupled optically to another fiber optic connector via a fiber optic adapter, the front faces 24 of the ferrules 20 may abut one another, forcing the ferrule hubs 28 rearwardly and compressing the springs 32.
(26) Still referring to
(27) Still referring to
(28) A crimp sleeve 46 is secured over the rear end 82 of the rear housing 16. As will be discussed in further detail below, the crimp sleeve 46 is used for crimping a strength member layer 48 of a fiber optic cable 50 terminated to the fiber optic connector 10 against the rear end 82 of the rear housing 16, also capturing and retaining the end cap 42 within the rear housing 16.
(29) Still referring to
(30) Referring now to
(31) In
(32) According to one embodiment, the first dimension D.sub.G defined by the gap 54 is at most 25 percent of the first spring length L.sub.S, the first spring length L.sub.S defined when the ferrule assembly 18 is at its forwardmost position P.sub.F. According to another embodiment, the front extension length L.sub.F is at least 25 percent of the first spring length L.sub.S.
(33) As noted above, the ferrule hub 28 defines a rear extension 38 that fits inside the front end 34 of the spring 32. The fiber optic connector 10 is configured such that, according to one example embodiment, the rear extension 38 defines a rear extension length L.sub.R that is at least 25 percent of the first spring length L.sub.S, wherein the first dimension D.sub.G defined by the gap 54 is measured between the front extension 40 of the rear housing 16 and the rear extension 38 of the ferrule hub 28.
(34) According to another example embodiment, the front extension length L.sub.F of the rear housing front extension 40 is longer than the rear extension length L.sub.R of the ferrule hub rear extension 38.
(35) According to one example embodiment, the first dimension D.sub.G defined by the gap 54 is about 0.033 inches, the front extension length L.sub.F of the rear housing 16 is about 0.124 inches, and the first spring length L.sub.S (when the ferrule assembly 18 is at its forwardmost position P.sub.F) is about 0.241 inches.
(36) Still referring to
(37) Referring now to
(38) The front housing 14 defines a latch 60 extending from a top wall 62 of the front housing 14 toward a rear end 65 of the front housing 14, the latch 60 extending at an acute angle A with respect to the top wall 62 of the front housing 14. According to certain embodiments, the latch 60 may be integrally formed with the front housing 14. The front housing 14 also includes a latch trigger 64 that extends from the rear end 65 of the front housing 14 toward a front end 66. The latch trigger 64 also extends at an acute angle A with respect to the top wall 62. The latch trigger 64 is configured to come into contact with the latch 60 for elastically moving the latch 60 toward the top wall 62 of the front housing 14.
(39) As is known in the art, when the fiber optic connector 10 is placed in a fiber optic adapter (e.g., an LC type fiber optic adapter) for optically coupling light from two optical fibers together, the latch 60 functions to lock the fiber optic connector 10 within the adapter. The fiber optic connector 10 may be removed from the adapter by depressing the latch trigger 64, which causes the latch 60 to be pressed in a downward direction, freeing catch portions 68 of the latch 60 from the fiber optic adapter.
(40) The portion of the front housing 14 from where the latch trigger 64 extends defines a pin hole 70. The pin hole 70 is configured to receive a pin for forming a duplex LC connector by coupling two simplex connectors 10 in a side-by-side orientation.
(41) Still referring to
(42) Now referring to
(43) Still referring to
(44) The rear housing 16 also defines the retention tabs 76 for insertion into the openings 72 of the front housing 14 in coupling the rear housing 16 to the front housing 14. The flats 86 defined at the first outer shoulder 84 of the rear housing 16 may assist during the assembly of the rear housing 16 to the front housing 14 by providing contact points for an assembly tool that uses the flats 86 to correctly orient the retention tabs 76 with respect to the openings 72 of the front housing 14. The flats 86 align with notches 90 defined between the retention tabs 76 for such alignment purpose.
(45) The rear housing 16 defines a rear housing passage 92 that extends along the longitudinal axis A.sub.L of the connector body 12. According to the depicted embodiment, the rear housing passage 92 is defined by a surface 96 that tapers inwardly as the passage 92 transitions forwardly toward the front extension 40 of the rear housing 16.
(46) The strain relief boot 52 is illustrated in
(47) The assembly of the fiber optic connector 10 and the termination of a fiber optic cable 50 thereto are now described herein with reference to
(48) According to one example embodiment, a fiber optic cable 50 that may be terminated to the fiber optic connector 10 of the present disclosure includes a 1.2 mm cable outer jacket 106 (please refer to
(49) As shown in
(50) One example of an epoxy injection device 116 that may be used with the fiber optic connector 10 is shown in
(51) After the withdrawal of the injection device 116 and insertion of the end cap 42, the strain relief boot 52 and the crimp sleeve 46 are inserted over the fiber optic cable 50 and a front end portion of the cable 50 is prepared.
(52) As part of the cable preparation process, the outer jacket 106 is stripped from a front end portion 109 of the optical fiber 108. Also, the coating layer 114 is stripped from the forwardmost portion 111 of the optical fiber 108 intended to be inserted through at least a portion of the fiber passage 26 defined by the ferrule 20, leaving 125 micron fiber core 110 and cladding glass 112. Moreover, the strength member layer 48 is trimmed to a desired length. Once the fiber optic cable 50 has been prepared, the front end portion 109 of the optical fiber 108 is inserted through the end cap 42, through the rear housing passage 92, and into the ferrule 20 which has been potted with epoxy. During the insertion process, the tapered portions of the rear housing passage 92, of the ferrule hub rear extension 38, and of the ferrule 20 assist in guiding the forwardmost end portion 111 of the optical fiber 108 into the ferrule 20. Once the fiber insertion process has been completed, the crimp sleeve 46 is slid forwardly over the rear end 82 of the rear housing 16 and used to crimp the front end of the strength member layer 48 about the exterior surface of the rear housing 16 adjacent to the rear end 82. The strain relief boot 52 is then slid forwardly over the crimp sleeve 46 and the rear end 82 of the rear housing 16.
(53) When the fiber optic connector 10 is fully assembled with the fiber optic cable 50 terminated, the fiber optic connector 10 retains the overall outer dimension of a conventional LC connector such that two fiber optic connectors 10 can be mounted side by side in a standard duplex configuration.
(54)
(55) According to one example embodiment, the connector 210 of
(56) The fiber optic cable 50 is prepared such that the outer jacket 106 is stripped from the front end portion 109 of the optical fiber 108. Also, the coating layer 114 is stripped from the forwardmost portion 111 of the optical fiber 108 intended to be inserted through at least a portion of the fiber passage 226 defined by the ferrule 220, leaving the 125 micron fiber core 110 and cladding glass 112. Once the fiber optic cable 50 has been prepared, the front end portion 109 of the optical fiber 108 is inserted through the rear end 282 of the rear housing 216 through the rear housing passage 292, and into the ferrule 220 which has been potted with epoxy. The 250 micron coating layer 114 may be captured within a portion of the fiber passage 226 of the ferrule 220 and the outer jacket 106 may be press fit against the tapered portion 256 of the ferrule hub 228. The rear housing passage 292 may define an inner diameter similar in size to the 1.2 mm cable outer jacket 106, especially at the front extension region 240 of the rear housing 216 for guiding the cable 50 within the connector body 212.
(57)
(58) According to one example embodiment, the fiber optic connector 310 of
(59) Similar to the connector 10 of
(60) As in the second embodiment of the connector 210 of
(61) Although in the foregoing description, terms such as top, bottom, front, back, rear, right, left, upper, and lower may have been used for ease of description and illustration, no restriction is intended by such use of the terms. The connectors described herein can be used in any orientation, depending upon the desired application.
(62) The above specification, examples and data provide a description of the inventive aspects of the disclosure. Many embodiments of the disclosure can be made without departing from the spirit and scope of the inventive aspects of the disclosure.