Delivery system and method of use for deployment of self-expandable vascular device
10369033 ยท 2019-08-06
Assignee
Inventors
- Menashe YACOBY (Shoham, IL)
- Ascher Shmulewitz (Tel Aviv, IL)
- Raz Bar-On (Moshav Tel Adashim, IL)
- Gil Naor (Ramat-Hasharon, IL)
- Damian Kelly (Galway, IE)
- Michael Gilmore (Galway, IE)
- Mark Steckel (Sharon, MA, US)
Cpc classification
A61F2/958
HUMAN NECESSITIES
A61F2/915
HUMAN NECESSITIES
A61F2002/9583
HUMAN NECESSITIES
A61F2002/91525
HUMAN NECESSITIES
Y10T29/4987
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
A61F2/9522
HUMAN NECESSITIES
A61M2025/1081
HUMAN NECESSITIES
A61F2/91
HUMAN NECESSITIES
A61F2/88
HUMAN NECESSITIES
A61F2002/91533
HUMAN NECESSITIES
International classification
A61F2/966
HUMAN NECESSITIES
A61F2/958
HUMAN NECESSITIES
A61F2/915
HUMAN NECESSITIES
A61F2/88
HUMAN NECESSITIES
Abstract
A delivery system that includes a catheter, a balloon, a self-expanding prosthesis, and a sheath. The sheath including an opening in a wall of the sheath that initiates rupturing of the sheath so that the self-expanding prosthesis may move from its compressed state to its expanded state. Additionally, a distal end portion of the balloon that is distal to a distal end of the sheath includes an enlarged diameter portion, the enlarged diameter portion having approximately the same outer diameter as an outer diameter of the sheath when the self-expanding prosthesis is in its compressed state, and the enlarged diameter portion being the maximum outer diameter of the balloon when the self-expanding prosthesis is in its compressed state.
Claims
1. A delivery system comprising: a catheter having a distal portion and a proximal portion; a balloon disposed on the distal portion of the catheter; a self-expanding prosthesis disposed on at least a portion of the balloon, the self-expanding prosthesis having a compressed state and an expanded state; and a sheath coupling the self-expanding prosthesis to the balloon when the self-expanding prosthesis is in its compressed state, wherein: the sheath includes an opening in a wall of the sheath that initiates rupturing of the sheath so that the self-expanding prosthesis may move from its compressed state to its expanded state, a distal end portion of the balloon that is distal to a distal end of the sheath includes an enlarged diameter portion, the enlarged diameter portion having approximately a same outer diameter as an outer diameter of the sheath when the self-expanding prosthesis is in its compressed state, and the enlarged diameter portion being the maximum outer diameter of the balloon when the self-expanding prosthesis is in its compressed state, the opening is at the distal end of the sheath, and the enlarged diameter portion having approximately the same outer diameter as the outer diameter of the sheath when the self-expanding prosthesis is in its compressed state ensures that inflation of the balloon initiates rupturing of the sheath at the opening.
2. The delivery system according to claim 1, wherein a distal end of the balloon, distal of the enlarged diameter portion, tapers inward to an outer diameter of the catheter when the self-expanding prosthesis is in its compressed state.
3. The delivery system according to claim 1, wherein the enlarged diameter portion provides a smooth transition to the distal end of the sheath when the self-expanding prosthesis is in its compressed state.
4. The delivery system according to claim 1, wherein the opening in the wall of the sheath is a slit.
5. The delivery system according to claim 4, wherein a length of the slit extends for not more than 5% a length of the sheath.
6. The delivery system according to claim 4, wherein the slit includes a single slit on the sheath.
7. The delivery system according to claim 4, wherein the slit includes a plurality of linearly arranged slits.
8. The delivery system according to claim 4, wherein the slit includes a plurality of slits arranged circumferentially around a distal cross-section of the sheath.
9. The delivery system according to claim 4, wherein the slit extends along a grain longitudinal direction of the sheath.
10. The delivery system according to claim 1, wherein the delivery system has a first configuration for delivery to a target site within a vessel and a second configuration upon deployment of a prosthesis at the target site within the vessel, the enlarged diameter portion having approximately the same outer diameter as the outer diameter of the sheath when the delivery system is in the first configuration, and the enlarged diameter portion being the maximum outer diameter of the balloon when the delivery system is in the first configuration.
11. The delivery system according to claim 1, wherein the enlarged diameter portion of the balloon applies a radial force on the distal end of the sheath during inflation of the balloon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) With specific reference now to the drawings in detail, it is stressed that the particulars shown are by way of example and for purposes of illustrative discussion of the various embodiments of the present disclosure only, and are presented in the cause of providing what is believed to be the most useful and readily understood description of the principles and conceptual aspects. In this regard, no attempt is made to show structural details of the disclosed embodiments in more detail than is necessary for a fundamental understanding, the description taken with the drawings making apparent to those skilled in the art how the several forms of the disclosed embodiments may be embodied in practice.
(2) In the drawings:
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DETAILED DESCRIPTION
(20) The present disclosure is directed to a delivery system for deployment of a prosthesis in a vessel. Specifically, the embodiments of the present disclosure can be used to deploy a self-expandable prosthesis at an ostium or bifurcation using a balloon controllable sheath.
(21) The principles and operation of a delivery device and methods according to the present disclosure may be better understood with reference to the drawings and accompanying descriptions.
(22) Before explaining at least one embodiment of the present disclosure in detail, it is to be understood that the disclosure is not limited in its application to the details of construction and the arrangement of the components set forth in the following description or illustrated in the drawings. The embodiments disclosed herein are capable of being practiced or carried out in various ways. Also, it is to be understood that the phraseology and terminology employed herein are for the purpose of description and should not be regarded as limiting.
(23) It is appreciated that certain features of the disclosure, which are, for clarity, described in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features of the disclosure which are, for brevity, described in the context of a single embodiment, may also be provided separately or in any suitable subcombination.
(24) Reference is now made to
(25) A self-expandable prosthesis 24 is positioned around balloon 22 in a collapsed state and is held in place, or coupled thereto, by a sheath 26 at least partially surrounding prosthesis 24. In one embodiment, self-expandable prosthesis 24 is comprised of a shape memory metal or super-elastic Nickel Titanium alloy such as Nitinol. In alternative embodiments, prosthesis 24 has elastic properties due to design characteristics such as the use of spring-like connectors. In some embodiments, prosthesis 24 may include any material known to one of skill in the art such as, for example, stainless steel, Elgiloy, nickel, titanium, platinum, gold, polymeric materials including PMA, PTFE, ePTFE, and other materials. Prosthesis 24 may be self-expandable or balloon-expandable. In general, prosthesis 24 is designed to self-expand in the absence of a retaining element such as sheath 26. As shown in
(26) Expansion of balloon 22 results in a controlled separation, and thus opening, of prosthesis-enclosing portion 36 of sheath 26. Once prosthesis-enclosing portion 36 of sheath 26 opens, prosthesis 24 is released and is free to self-expand. In one embodiment, catheter-enclosing portion 38 of sheath 26 remains at least partially attached to catheter 12 after opening, at either of a location proximal or distal to the balloon 22, and sheath 26 is removed along with catheter 12 from the body. In another embodiment, prosthesis-enclosing portion 36 of sheath 26 completely detaches from catheter 12 and remains in the vessel with prosthesis 26, as will be described in further detail hereinbelow.
(27) Reference is now made to
(28) In accordance with embodiments, sheath 26 is comprised of, or coated with on either, or both of, an inner and outer surface, a low friction material, such as, but not limited to, for example, Teflon, polytetrafluoroethylene (PTFE), fluorinated ethylene propylene (FEP), PFA, ETFE, or any synthetic hydrogel polymer including formulations based on HEMA, PVP, PEG and similar compounds, or other low friction biocompatible materials. The provision of such low-friction materials is to facilitate that sheath 26 can be pulled out from between prosthesis 26 and the vessel wall without becoming permanently trapped, without damaging either prosthesis 24 or the vessel wall, and without displacing or moving the prosthesis 24 from its intended location.
(29) In another embodiment, at least one opening 32 is positioned at proximal end 29 of prosthesis-enclosing portion 36 of sheath 26, as shown in
(30) In alternative embodiments, several openings 32 and locations for openings 32 are used. For example, a combination of the distal and proximal openings 32 described above with respect to
(31) The several openings 32 may be located in the surface of the sheath 26 such that upon inflation of the balloon 22, as discussed, the sheath 26 separates but remains attached to the catheter 12, In one embodiment, the several openings 32 may be located proximally, similar to that shown in Fig, 2B, where the sheath 26 remains attached to the catheter 12 at a distal end thereof. Further, in one embodiment of the present disclosure, the several openings 32 are provided such that the sheath 26, upon separation, results in multiple sections remaining attached to the catheter 12 similar to petals on a flower.
(32) In some embodiments, as shown in
(33) Reference is now made to
(34) Self-expandable prosthesis 24 is positioned around balloon 22 in a collapsed state and is held in place, or coupled thereto, by sheath 26 having a prosthesis-enclosing portion 36 and a catheter-enclosing portion 38. In one embodiment, self-expandable prosthesis 24 is comprised of a shape memory metal or super-elastic Nickel Titanium alloy such as Nitinol. In alternative embodiments, prosthesis 24 has elastic properties due to design characteristics such as the use of spring-like connectors. In general, prosthesis 24 is designed to self-expand in the absence of a retaining element such as sheath 26. As shown in
(35) Expansion of balloon 22 results in a controlled separation of prosthesis-enclosing portion 36 of sheath 26, thereby releasing prosthesis 24 and allowing it to expand.
(36) In delivery system 100 shown herein, catheter-enclosing portion 38 of sheath 26 extends proximally along the outside of catheter 12, and has a handle 34 at a proximal end thereof. After deployment of prosthesis 24, sheath 26 is pulled back via handle 34 prior to deflation of balloon 22 and removal of catheter 12. In accordance with this embodiment, sheath 26 is comprised of a low friction material, such as, for example, Teflon, or other low friction biocompatible materials, to ensure that sheath 26 can be removed from between prosthesis 24 and the vessel wall. More specifically, a material of sheath 26 is chosen such that the friction between sheath 26 and prosthesis 24 is significantly lower than the friction between prosthesis 24 and balloon 22. Alternatively, friction-increasing elements may be added to an outer surface of balloon 22, in order to increase the frictional coefficient between prosthesis 24 and balloon 22.
(37) Reference is now made to
(38) Reference is now made to
(39) Prosthesis 24 is depicted as a cylinder for illustrative purposes only and should not be limited to this shape or configuration. Prosthesis 24 can be any self-expandable device which can be placed within a vessel. In one embodiment, prosthesis 24 is an ostial device as shown in
(40) Reference is now made to
(41) Delivery system 10 is advanced over guidewire 20 until in position, as shown in
(42) Reference is now made to
(43) Delivery system 10 is advanced over guidewire 20 until in position, as shown in
(44) Reference is now made to
(45) In an alternate method as shown in
(46) Subsequently, as shown in
(47) Once the catheter 12 has been moved into the side vessel 42 a sufficient distance, i.e., a distance sufficient to remove the sheath 26 from between the prosthesis 24 and wall of the side vessel 42, the catheter 12 is then withdrawn back through the now expanded prosthesis 24. As shown in
(48) In another embodiment of the present disclosure, the prosthesis being delivered by the above-described delivery system is a self-expandable ostial protection device (OPD) as shown in
(49) In one embodiment, the first diameter 1106 is at least 20% larger than the second diameter 1108 and, further, may be in a range of 20%-100% larger.
(50) As shown in
(51) The method of delivery of the OPD 1100 to the side branch 42 is similar to that which has been described above with respect to the other embodiments of the present disclosure. The OPD 1100 is positioned on the catheter 12 sandwiched between balloon 22 and sheath 26 in its compressed state. The OPD 1100 is oriented such that the flared portion 1102 is oriented toward the proximal end 14 of the catheter 12 while the stem portion 1104 is oriented toward the distal end 16 of the catheter 12. The sheath 26 is attached to the catheter at a location proximal to the balloon 22. Similar to the embodiments described above, the sheath 26 includes one or more openings 32 located at a distal end of the sheath to facilitate rupturing or tearing of the sheath 26.
(52) The delivery of the OPD 1100 to the side branch 42 occurs in a manner similar to that described above with respect to the other embodiments of the present disclosure. The catheter 12 is advanced over a guidewire 20 until located at the desired position in the vasculature. Balloon 22 is then expanded, causing separation of sheath 26 originating at opening(s) 32 at a distal end of the sheath 26. This expansion of the balloon 22 causes release of the OPD 1100 from catheter 12. The OPD 1100 is deployed, placing at least a portion of sheath 26 between the stem portion 1104 and a wall of branch vessel 42, as shown in
(53) It has been observed that the flared portion 1102 provides many points of contact around its periphery, points 1302, 1302 being representative in cross-section, to reduce the surface contact between the OPD 1100 and the sheath 26. This lifting of the ruptured sheath from an outer surface of the OPD 1100 provides a mechanical advantage to facilitate the removal of the sheath 26 from between the side branch vessel wall and the OPD 1100 without moving the OPD 1100 from its desired position. Withdrawal of the sheath 26 is thereby facilitated with accurate placement of the device.
(54) Thus, in contrast to what may have been expected due to the results of the porcine experiments performed with known sheathed systems, a prosthesis such as the OPD 1100 of the present disclosure can be accurately placed in the vasculature as the movement of the OPD 1100 due to the withdrawal of the sheath 26 is minimized. In porcine experiments, OPDs were positioned with embodiments of the delivery system of the present disclosure within 1-2 mm of the desired location within a side branch vessel of the coronary arteries.
(55) Another embodiment of the present disclosure, with respect to the OPD 1100 is illustrated in
(56) In the embodiment shown in
(57) Similarly, at the proximal ends of the sheath 26, balloon 22 and prosthesis 24, 1100, the proximal end of the balloon may be located proximal to the proximal ends of the sheath 26, and prosthesis 24, 1100; located proximal to only the proximal end of the sheath 26; located proximal to only the proximal end of the prosthesis 24, 1100; or the proximal end of the balloon 22 may be distally located relative to the proximal ends of the sheath 26 and the prosthesis 24, 1100.
(58) In alternate embodiments of that shown in
(59) In some embodiments, as shown in 15, a distal end portion of balloon 22 may include an enlarged diameter portion 50 that is distal to a distal end 25 of sheath 26. The enlarged diameter portion 50 may have an outer diameter D1 that is approximately the same as an outer diameter D2 of sheath 26 when prosthesis 24 is in a compressed state. For example, D1 may be equal to D2+/5% when prosthesis 24 is in the compressed state and before sheath 26 has separated or torn along openings 32. Additionally, outer diameter D1 of enlarged diameter portion 50 may be the maximum outer diameter of balloon 22 when prosthesis 24 is in the compressed state. In embodiments, D1 is the maximum outer diameter of enlarged diameter portion 50 when prosthesis 24 is in the compressed state.
(60) As shown in
(61) As has been described above, the sheath 26 may comprise a biodegradable material or physiologically inert material. Further, the sheath may be coated or impregnated with a therapeutic agent for delivery to the vessel wall at which the prosthesis 24 is placed. A sheath 26 with a therapeutic agent therein may comprise either a biodegradable material or an inert material. Further, the prosthesis 24 may be a drug eluting device such as is known in the art.
(62) Still further, the several openings 32 provided in the sheath 26 to facilitate the separation of the sheath 26 may vary in size and shape and position. The openings 32 may be provided in a pattern to cause the sheath 26 to break apart into a predetermined number of sections of a predetermined size.
(63) Although the disclosure has been described in conjunction with specific embodiments thereof, it is evident that many alternatives, modifications and variations will be apparent to those skilled in the art. Accordingly, it is intended to embrace all such alternatives, modifications and variations that fall within the spirit and broad scope of the appended claims. All publications, patents and patent applications mentioned in this disclosure are herein incorporated in their entirety by reference into the disclosure, to the same extent as if each individual publication, patent or patent application was specifically and individually indicated to be incorporated herein by reference. In addition, citation or identification of any reference in this application shall not be construed as an admission that such reference is available as prior art to the present disclosure.