Dry mixture in particulate form for preparation of liquid foods with dispersed gas bubbles
10368565 ยท 2019-08-06
Assignee
Inventors
- Luben Nikolaev ARNAUDOV (Spijkenisse, NL)
- Albert Thijs Poortinga (Apeldoorn, NL)
- Paul Bastiaan van Seeventer (Meppel, NL)
- SIMEON DOBREV STOYANOV (Spijkenisse, NL)
Cpc classification
A23G9/52
HUMAN NECESSITIES
A23G2200/06
HUMAN NECESSITIES
A23G9/52
HUMAN NECESSITIES
A23G2200/06
HUMAN NECESSITIES
A23V2002/00
HUMAN NECESSITIES
International classification
A23P10/47
HUMAN NECESSITIES
Abstract
The present invention provides a dry mixture in particulate form containing a gas release agent, a flavor component and a hydrocolloid. Upon dissolution in water, gas bubbles are released into the continuous liquid phase, and these bubbles remain dispersed in the continuous liquid phase. These dry mixes can be used for preparation of ice cream and/or desserts and/or milk shakes.
Claims
1. A composition in the form of a dry mixture in particulate form for preparation of a liquid food composition containing dispersed gas bubbles in a continuous liquid phase, the dry mixture in particulate form comprising: an instant flavour component in particulate form; a water-soluble gas release agent in particulate form that releases gas bubbles upon reconstitution in water; and a hydrocolloid in particulate form that provides an apparent yield stress of at least 0.3 Pa within a period of 30 seconds after the addition of water to reconstitute the hydrocolloid, wherein the hydrocolloid is present in the composition at a weight fraction of at least 1.0 wt %; wherein: the instant flavour component is suitable to prepare ice cream and/or desserts and/or milk shakes, which are intended for serving at a temperature below 0 C.; and the hydrocolloid comprises xanthan gum obtained from the fermentation of Xanthomonas campestris, deposited with the American Type Culture Collection (ATCC) under the accession no. PTA-11272.
2. The composition according to claim 1, wherein the hydrocolloid provides an apparent yield stress of at least 0.3 Pa within a period of 15 seconds after the addition of water to reconstitute the hydrocolloid.
3. The composition according to claim 1, wherein the hydrocolloid provides an apparent yield stress of at least 0.5 Pa within a period of 30 seconds after the addition of water to reconstitute the hydrocolloid.
4. The composition according to claim 1, wherein the hydrocolloid has a hydration rate in water at a temperature of 23 C. at a concentration of 1 wt % and a volume weighted mean diameter D4.3 of the hydrocolloid ranging from 40 to 200 micrometer, of less than 3 minutes.
5. The composition according to claim 1, wherein the hydrocolloid comprises a xanthan gum, having the following properties in solution at 232 C.: a hydration rate of less than 3 minutes in a 1 wt % NaCl solution at a 1 wt % concentration of xanthan gum; and an ability to fully hydrate in less than 10 minutes in a 6 wt % NaCl solution at a 1 wt % concentration of xanthan gum.
6. The composition according to claim 2, wherein the composition comprises one or more native starches.
7. The composition according to claim 1, wherein the dry mixture in particulate form comprises pregelatinised starch or pregelatinised modified starch at a concentration of less than 0.5 wt %, based on dry weight.
8. A method for preparation of ice cream and/or desserts and/or milk shakes, comprising bringing a composition according to claim 1 into contact with water.
9. The method according to claim 8, wherein the weight ratio between dry mixture in particulate form and water ranges from 1:100 to 1:1.
10. The method according to claim 8, wherein the temperature of the water ranges from 0 C. to 25 C.
11. An ice cream and/or dessert and/or milk shake composition in the form of a liquid food product containing gas bubbles in the continuous liquid phase, obtainable by the method according to claim 8.
12. The composition according to claim 11, wherein after reconstitution a composition is obtained which maintains gas bubbles throughout the continuous liquid phase of the product for at least 10 minutes.
13. The composition according to claim 11, wherein after reconstitution, the gas bubbles constitute from 1% to 50% of the volume of the dispersion.
14. The composition according to claim 11, wherein at least 90% of the gas volume directly after reconstitution is formed by gas bubbles having a diameter of 200 micrometer or less.
15. The composition according to claim 1, wherein the water-soluble gas release agent comprises particles containing pressurized gas.
16. The composition according to claim 1, wherein the weight fraction of the hydrocolloid in the composition is from 1.0 wt % to 4.0 wt %.
Description
DESCRIPTION OF FIGURES
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(5) PS 4.76 mm; .circle-solid.PS 4.76 mm.
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EXAMPLES
(9) The following non-limiting examples illustrate the present invention.
(10) Raw Materials Composition instant mushroom cream soup powder as used (ex Unilever Germany, Heilbronn, Germany).
(11) TABLE-US-00001 TABLE 1 Composition of dry instant mushroom soup mixes Ingredient Mix 1 Mix 2 Native potato starch, 8% moisture 11.1% Native potato starch, Granulated 22.2% Salt 5.9% 8.8% Yeast extract (18% NaCl) 5.8% 8.7% Creamer 32.9% 57.9% Flavours, spices, herbs 5.7% 8.6% Mushroom powder 10.7% 16.0% Native potative starch, 8% moisture: ex Sdstrke GmbH (Schrobenhausen, Germany). Native Potato Starch Granulated: contains 87% native potato starch and 13% glucose syrup (maize), ex Avebe (Veendam, The Netherlands). Creamer: contains palm oil and palm oil stearin (76.8%), lactose (6.6%), Na, Ca caseinate (7.8%), potassium phosphate dibasic (1.0%), glucose syrup (7.8%). Xanthan gum: Keltrol AP, Keltrol AP-F, and Keltrol RD ex CP Kelco (Nijmegen, The Netherlands). Keltrol AP and AP-F are described and claimed in WO 2012/030651 A1. The particle size distribution of Keltrol AP, Keltrol AP-F powders was determined in house, using a Mastersizer 2000 (Malvern Instruments Ltd., Malvern, Worcestershire, UK), equipped with a Sirocco powder accessory. The average sizes were:
(12) TABLE-US-00002 D3,2 D4,3 [micrometer] [micrometer] Keltrol AP 53 109 Keltrol AP-F 30 78 Modified starches: Agglomerated Prejel VA70, and Eliane SC160 from Avebe (Veendam, The Netherlands). Prejel is a pregelatinised hydroxypropyl distarch phosphate of potato origin; and Eliane is a pre-gelatinised waxy potato starch containing more than 99% amylopectin. Gas release agent: Vana-Cappa B01 ex FrieslandCampina Kievit (Meppel, The Netherlands). Ingredients of the powder are maltodextrin, modified starch (starch sodium octenyl succinate), and silica free flowing agent. Contains nitrogen gas under pressure, and the gas release is about 22 mL per gram dry agent upon dissolution in water.
Example 1 Suspending Air Bubbles in Instant Mushroom Soup with Xanthan Gum
(13) To show the ability of hydrocolloids combined with gas release agent and flavour compound to suspend gas bubbles, the following experiments were carried out.
(14) A powdered premix was made containing 10.0 g mushroom soup mix (mix 1 as in Table 1), 3.0 g gas release agent, and the required amount of hydrocolloid as indicated in Table 2, thoroughly mixed, and put into a 300 mL tall form glass beaker. 150.0 g of hot water, just after boiling, was added to the dry premix in one swift motion and the contents were vigorously stirred with a spoon for 30 sec. The volume of soup mix and water was 160 mL. Timing was started at the moment the water was poured. After stirring, the beaker was put on a stand and pictures were taken at preset time intervals.
(15) TABLE-US-00003 TABLE 2 Hydrocolloids used and description of results, in soup mix 1 as in Table 1. Aerated Foam Initial Aerated Foam Hydro- bulk liquid layer volume gas bubble bulk liquid layer volume Hydro- colloid volume after on top after volume in volume after on top after colloid amount 40 sec 40 sec bulk liquid 5 min 5 min Exp. type [g] [mL] [mL] [mL] [mL] [mL] 1-1 Keltrol AP-F 0.2 218 <10 58 208 <10 1-2 Keltrol AP-F 0.4 212 5 52 202 5 1-3 Keltrol AP 0.2 203 5 43 150 50 1-4 Keltrol AP 0.4 203 5 43 200 6 1-5 Keltrol RD 0.2 153 53 0 153 44 1-6 Keltrol RD 0.4 152 49 0 152 45
(16) An amount of 0.2 g hydrocolloid means that the concentration of the hydrocolloid is about 0.12% by weight of the prepared instant soups. The weight of the gas is not taken into account here. An amount of 0.4 g hydrocolloid means that the concentration of the hydrocolloid is about 0.24% by weight of the prepared instant soups. The concentration of native starch that is present in the dry soup mix 1 leads to a concentration of about 2.0% by weight of the of the prepared instant soups.
(17) The required apparent yield stress for a spherical bubble having a diameter of 100 micrometer in the soup mix containing xanthan gum would be 0.35 Pa (calculated with equation 1), in order to keep the bubble dispersed. For a 200 micrometer bubble the required apparent yield stress would be 0.70 Pa.
(18) In experiments 1-1, 1-2, and 1-4 there was no clear interface visible between a little foamy layer on top of the continuous liquid phase (bulk liquid) and the continuous liquid phase. In these experiments the used hydrocolloids provided the necessary yield stress sufficiently rapid in order to suspend the gas bubbles in the continuous liquid phase. The amount of foam layer on the top was negligible as compared to the total volume of the bulk liquid. In experiment 1-3 an interface was visible, showing a foam layer on top of the continuous liquid phase.
(19) In experiments 1-5 and 1-6 a regular xanthan gum is used, as described in the prior art. This xanthan gum does not provide the yield stress as required to keep gas bubbles in the continuous liquid phase. A sharp cut interface between a foamy top layer and the continuous liquid phase was visible, and most gas bubbles were present in the foam layer on top.
(20) The size of the gas bubbles in these samples was estimated to range from about 150 to 180 micrometer, as determined by bright field optical light microscope (Malvern Morphology G3).
(21)
Example 2 Suspending Air Bubbles in Instant Mushroom Soup with Modified and Native Starches
(22) Similar experiments as in Example 1 were done in order to determine the effect of various starch types on the dispersion of gas bubbles.
(23) A powdered premix was made containing 10.0 g mushroom soup mix (mix 1 as in Table 1), 3.0 g gas release agent, and the required amount of hydrocolloid as indicated in Table 3, thoroughly mixed, and put into a 300 mL tall form glass beaker. 150.0 g of hot water, just after boiling, was added to the dry premix in one swift motion and the contents was vigorously stirred with a spoon for 30 sec. The volume of soup mix and water was 170 mL. Timing started at the moment the water was poured. After stirring, the beaker was put on a stand and pictures are taken at preset time intervals.
(24) TABLE-US-00004 TABLE 3 Starches used and description of results, in soup mix 1 as in Table 1. Aerated Foam Initial Aerated Foam Hydro- bulk liquid layer volume gas bubble bulk liquid layer volume Hydro- colloid volume after on top after volume in volume after on top after colloid amount 40 sec 40 sec bulk liquid 5 min 5 min Exp. type [g] [mL] [mL] [mL] [mL] [mL] 2-1 Prejel VA70 4.0 209 5 39 201 8 2-2 Eliane SC160 4.0 212 7 42 200 8 2-3 Native starch* 4.0 205 7 35 199 7 *native starch: Native Potato Starch Granulated as in Table 1.
(25) A concentration of 4 g of hydrocolloid means that the concentration of the hydrocolloid is about 2.4% by weight of the prepared instant soups. The weight of the gas is not taken into account here. The concentration of native starch that is present in the dry soup mix 1 leads to a concentration of about 2.0% by weight of the of the prepared instant soups. So in experiment 2-3 the total concentration of native starch is about 4.4% by weight.
(26) Also in these experiments the size of the gas bubbles in these samples was estimated to range from about 150 to 180 micrometer, as determined by bright field optical light microscope (Malvern Morphology G3).
(27) The required apparent yield stress for a spherical bubble having a diameter of 100 micrometer in the soup mix containing xanthan gum would be 0.35 Pa (calculated with equation 1), in order to keep the bubble dispersed. For a 200 micrometer bubble the required apparent yield stress would be 0.71 Pa.
(28) Experiments 2-1 and 2-2 showed that the effect of 4.0 g of Prejel or Eliane modified starches had a similar effect as xanthan gums Keltrol AP and AP-F, although in much higher amounts (4.0 g starch vs. 0.2 g Keltrol AP-F). The amount of modified starch that is required is 20 times higher than the amount of Keltrol AP-F, in order to obtain the same effect. Gas bubbles were dispersed in the liquid soup.
(29) Experiment 2-3 with native starch shows the same behaviour as experiments 2-1 and 2-2. Gas bubbles were suspended in the liquid, and the effect of the addition of 4.0 g native starch in these compositions is the same as 4.0 g of the modified starches. Therefore the native starches do not provide a benefit over the native starch.
(30) Subsequently another set of experiments was done with a soup mix which did not contain native starch (mix 2 in Table 1). The dry soup mix of mix 2 is the same as mix 1, with the difference that mix 2 does not contain the native starches. A powdered premix is made containing 7.0 g mushroom soup mix (mix 2 as in Table 1), 3.0 g gas release agent, and the required amount of hydrocolloid as indicated in Table 4, thoroughly mixed, and put into a 300 mL tall form glass beaker. 150.0 g of hot water, just after boiling, is added to the dry premix in one swift motion and the content is vigorously stirred with a spoon for 30 sec. The volume of soup mix and water was about 166 mL. Time is started at the moment the water is poured. After stirring, the beaker is put on a stand and pictures are taken at preset time intervals.
(31) TABLE-US-00005 TABLE 4 Starches used and description of results, in soup mix 2 as in Table 1 (without native starch). Aerated Foam Initial Aerated Foam Hydro- bulk liquid layer volume gas bubble bulk liquid layer volume Hydro- colloid volume after on top after volume in volume after on top after colloid amount 40 sec 40 sec bulk liquid 5 min 5 min Exp. type [g] [mL] [mL] [mL] [mL] [mL] 2-4 Prejel VA70 4.0 170 25 4 168 19 2-5 Eliane SC160 4.0 167 35 1 167 20 2-6 Keltrol AP-F 0.2 155 37 0 152 33 2-7 Keltrol AP-F 0.3 195 10 35 155 41 2-8 Keltrol AP-F 0.4 195 6 35 166 24 2-9 Keltrol AP-F 0.5 200 0 40 188 3
(32) In experiment 2-4, the total volume of the liquid was lower than in experiment 2-1. After 30 seconds a clear interface between a foam layer on top of the liquid soup and the continuous liquid phase (bulk liquid) was observed. This shows that using 4.0 g of Prejel without native starch in the dry soup mix was not sufficient to keep the gas bubbles in the continuous liquid phase. Similarly in experiment 2-5 a relatively thick foam layer was formed using 4.0 g of Eliane without native starch. Therefore also using 4.0 g of Prejel without native starch in the dry soup mix was not sufficient to keep the gas bubbles in the continuous liquid phase. The differences between the experiments 2-1, 2-2, and 2-3 on the one hand and 2-4 and 2-5 on the other hand are shown in
(33) The experiments 2-6, 2-7, 2-8, and 2-9 with Keltrol AP-F show that this type of xanthan gum does not require the presence of native starch, in order to keep the gas bubbles in the continuous liquid phase. Experiment 2-6 shows that within 40 seconds a foam layer on top of the liquid was formed. Experiment 2-7 shows a behaviour which is similar, at a longer time scale though. The gas bubbles cream to the top within 2 minutes after the preparation of the soup. In experiment 2-8 a foam layer slowly developed. In experiment 2-9 0.5 g of Keltrol AP-F was added, and in that case bubbles did not cream to the top of the instant soup, even 30 minutes after the soup preparation.
(34) When comparing experiments 2-9 and 1-1, the following can be observed. In experiment 1-1 the dry soup mix as added to the glass beaker contains about 3 g of native starch. In that case 0.2 g Keltrol AP-F is sufficient to keep the gas bubbles dispersed in the continuous liquid phase. In case no native starch is present, then 0.5 g Keltrol AP-F is required to obtain the same effect. Therefore it appears that 0.3 g Keltrol AP-F has the same functionality of 3 g of native starch, in order to keep the gas bubbles dispersed. Therefore the amount of hydrocolloid that is required is much lower than the hydriocolloids of the prior art.
Example 3 Qualitative Determination of Yield Stress Under Dynamic Conditions
(35) In this experiment model solutions have been prepared containing the relevant hydrocolloid (either 0.2 g, 0.4 g, or 4 g), together with icing sugar (sucrose, 5.0 gram) and erythritol (2.0 g) to prevent lumping of the dry hydrocolloid. The premix was dry mixed well, and subsequently put into a tall form 300 ml glass beaker.
(36) Three different types of precision plastic spheres (The Precision Plastic Ball Company Ltd., UK) are added to the premix in the beaker. These spheres are: high density polyethylene (HDPE) spheres, diameter of 3.17 mm coloured green, density of 0.952 g.Math.cm.sup.3, high density polyethylene (HDPE) spheres, diameter of 5.69 mm coloured bright red, density of 0.952 g.Math.cm.sup.3, polystyrene (PS) sphere, diameter of 4.76 mm, coloured dark red, density 1.04 g.Math.cm.sup.3.
(37) The size and density of the spheres was chosen in such a way that they would behave like gas bubbles of approximately 0.1 mm (4.76 mm PS sphere), 0.2 mm (3.17 mm HDPE sphere), and 0.3 mm (5.69 mm HDPE sphere). The differences to bubbles are that the terminal velocity of the probe spheres will be an order of magnitude bigger in a Newtonian fluid and that the PS sphere is going to sediment instead of cream.
(38) For the experiments with xanthan gums, 150 g of water at ambient temperature was poured on top of a dry premix and was vigorously manually stirred with a metal spoon for 30 seconds. The density of the final solutions was (1.0140.001) g.Math.cm.sup.3 at 20 C. Xanthan gum's behaviour is independent of the water temperature.
(39) Equation 1 can be written for these spheres as:
(40)
(41) Where .sub.pp is the density of the probe particle, and D.sub.pp is the probe particle diameter.
(42) In the following table the critical yield stress for the three probe particles used in these dynamic yield stress measurements is given together with the equivalent bubble diameter in the respective model solutions, calculated with densities at 20 C. The probed yield stress depends on the particle size, particle density and the density of the model solution. With the three probe particles we cover more or less the range of apparent yield stress that would immobilize bubbles with diameters ranging from about 100 to 400 micrometer.
(43) TABLE-US-00006 TABLE 5 Critical yield stress for the three probe particles, together with the equivalent bubble diameter in the respective model solutions. Equivalent [Pa] D.sub.b [mm] Equivalent .sub.pp in xanthan [Pa] in xanthan D.sub.b [mm] Particle D.sub.pp [kg .Math. gum in starch gum in starch material [mm] m.sup.3] solution solution solution solution HDPE 3.17 952.0 0.68 0.78 0.19 0.22 HDPE 5.69 952.0 1.22 1.40 0.35 0.40 PS 4.76 1040.0 0.43 0.28 0.12 0.08
(44) For the experiments with modified starches, 150 g of hot water (just after boiling) was poured on top of the premix and is vigorously stirred by hand with a metal spoon for 30 seconds. Here hot water is used, in order to gelatinise the starch and make it functional. The density of the final solutions was (1.0230.001) g.Math.cm.sup.3 at 20 C.
(45) After the stirring the spheres were suspended at a certain height in the liquid, and depending of the yield stress generated by the hydrocolloid, they would slowly move upward, or downward, or they would remain at its place. The higher the yield stress, the slower the spheres would move. The beaker was positioned on a stand and pictures were taken at fixed time intervals for 5 minutes. This way the movement of the spheres could be followed in time. The translation of the spheres relative to its starting position can be plotted as function of time in a graph. In case the processes are too fast to be captured on pictures, a video record was made instead. If there is no yield stress in the system, the spheres will move with a constant velocity through the liquid. If sufficient yield stress is developed by the time the picture taking will have commenced the spheres will stay motionless. If yield stress is developing during the time of the experiments, the spheres' motion is going to be decelerative, i.e. they will slow down and eventually stop moving. The trajectories of the spheres in the experiments described above are measure using video imaging software ImageJ. As a result we get the translation of each type of sphere with time in the studied system.
(46) The following experiments were performed.
(47) TABLE-US-00007 TABLE 6 Description of experiments with precision spheres. Hydrocolloid Hydrocolloid amount concentration* Exp. Hydrocolloid type [g] [wt %] 3-1 Keltrol AP-F 0.2 0.13 3-2 Keltrol AP-F 0.4 0.25 3-3 Keltrol AP 0.2 0.13 3-4 Keltrol AP 0.4 0.25 3-5 Keltrol RD 0.2 0.13 3-6 Keltrol RD 0.4 0.25 3-7 Prejel VA70 4.0 2.5 3-8 Eliane SC160 4.0 2.5 *corrected for the icing sugar and erythritol
(48) The movement of the spheres in each experiment has been plotted in various graphs in
(49) Therefore the amount of modified starch used to keep spheres suspended in the continuous liquid phase, is much higher concentration than the xanthan gums Keltrol AP and Keltrol AP-F. The amounts of Keltrol AP or Keltrol AP-F are 10 to 20 times lower than the amounts of modified starches to obtain the same effect.
Example 4 Preparation of Aerated Milk Tea
(50) Lipton 5 Bean Milk Tea (ex Unilever China, Shanghai, China) instant milk tea powder was used to prepare milk tea. The dry powder is individually packed in sachets, each containing in total 21.7 g of tea extract and milk powder. The amount of milk protein in a prepared milk tea in a cup is more than 0.5%, when following the instructions on pack.
(51) A sachet was taken and added to an empty cup; this was mixed with 0.3 g xanthan gum Keltrol AP-F, and 2.0 g of gas release agent Vana Cappa B01. 150 g of water just after boiling was added, and the preparation was manually stirred. This resulted in gas bubbles dispersed in the continuous aqueous phase, as is shown in
Example 5 Preparation of Aerated Soy Beverage
(52) An aerated soy drink was prepared, by blending 2.0 g of gas release agent Vana Cappa B01, 0.3 g xanthan gum Keltrol AP-F, and 14.0 g of a spray dried soy milk. This aerated soy beverage was prepared as a proof of principle. Therefore the spray dried soy milk drink that was used, had the same composition and the same spray drying process was applied as described in O. Syll et al. (Dairy Sci. & Technol. (2013) 93:431-442).
(53) Soy supreme fiber reduced with 45% w/w total protein (ex SunOpta Grains and Food Group, St. Hope, Minn., USA) was used to prepare the soy milk to be spray dried. This soy powder was combined with maltodextrin (dextrose equivalent 17, ex Glucidex Roquette, France). The soy protein amount in this mixture was 30% of the total amount of solids. The soy milk was prepared by dissolving the mixture of soy powder and maltodextrin. The total solids concentration in the soy milk was 20 wt %. After spray drying, the dry soy powder-maltodextrin mixture was used to blend with the gas release agent and the xanthan gum.
(54) 150 g water at ambient temperature was added to this dry mixture, and the preparation was manually stirred. This resulted in gas bubbles dispersed in the continuous aqueous phase, as is shown in