Stranding machine
10370793 ยท 2019-08-06
Inventors
Cpc classification
D07B3/04
TEXTILES; PAPER
International classification
Abstract
A stranding element (V) includes a stationary storage container (2) for the material to be stranded, and at least one rotating guiding device (1, 5, 6, 6a) for guiding the material to the stranding region (3) substantially parallel to the rotational axis of guiding device (1, 5, 6, 6a). The guiding device (1, 5, 6, 6a) is rotatably mounted in support structure (10), in particular in bearing arrangement (L). The bearing arrangement (L) lies completely within the circle of rotation of the material, and is secured to support structure (10) via a retaining arrangement (H) extending from the bearing arrangement (L) radially outwards beyond the circle of rotation of the material, and axially spaced from the guiding device (1, 5, 6, 6a). The retaining arrangement (H) has a passage that opens temporarily to allow the material to pass through in the circumferential direction and that follows the circle of rotation of the material.
Claims
1. A stranding element comprising at least one storage container for the material to be stranded and comprising at least one rotating guiding device for the material in order to guide the material from the storage container in the direction of the stranding region, wherein the guiding device is rotatably mounted in a support structure, characterized in that the at least one guiding device is rotatably mounted by means of a bearing arrangement, which bearing arrangement is located completely within the circle of rotation of the material and is secured to the support structure via at least one retaining arrangement, which extends from the bearing arrangement radially outwards beyond the circle of rotation of the material and which is axially spaced apart from the guiding device, which retaining arrangement has a roller with at least one passage, said roller being driven such that the at least on passage in circumferential direction is thus released for the material to be stranded in order to allow the material to pass through in circumferential direction and which follows the circle of rotation of the material.
2. The stranding element according to claim 1, characterized in that the guiding device comprises a stranding disk, which is rotatably mounted in the bearing arrangement, comprising at least one guide for the material to be stranded, wherein a guiding tube extends from each guide at least on the side of the stranding disk axially opposite the retaining arrangement, which guiding tube is supported in an auxiliary stranding disk of the stranding element or of a further stranding element, which follows in the direction of the rotational axis; and at least one guiding tube is devised in the wall of a rotative cylinder tube, wherein the rotational axis of the cylinder tube is rotatably mounted in a bearing arrangement on at least one front side.
3. The stranding element according to claim 1, characterized in that the retaining arrangement has a central region parallel to a stranding disk and comprises a circumferential edge comprising a smaller radius than the circle of rotation of the material, wherein the central disk is retained in a stationary and rotational manner in a support structure located radially outside of the circle of rotation by means of at least two retaining devices, wherein at least one of the retaining devices always retain the central disk and each retaining device, in the vicinity of which a guide for the material is currently located, releases a passage gap for the material to be stranded.
4. The stranding element according to claim 3, characterized in that the central region of the retaining arrangement is fixed in a stationary and rotatably fixed manner in a retaining ring located radially outside of the circle of rotation via a plurality of retaining elements, which are arranged so as to be distributed evenly along the circumference of the retaining ring, wherein at least two retaining elements always connect the central disk to the retaining ring, and each retaining element, in the vicinity of which a guide for the material is currently located, is moved out of the region of the circle of rotation of the material, and releases a passage gap for the material to be stranded.
5. The stranding element according to claim 3, characterized in that the retaining element is a pin, which can be moved radially and in its longitudinal extension and which is mounted in the central disk or the retaining ring, and which engages with corresponding holes in the radially opposite component in retained position, wherein the retaining element is pretensioned towards the retained position.
6. The stranding element according to claim 3, characterized in that, at least in the region of the guide, the stranding disk is provided with a cam-like structure or a positive guide, which brings the retaining element located upstream of the guide in rotational direction from its retained position out of the region of the circle of rotation, as soon as the guide passes the retaining element and retains the retaining element in retained position.
7. The stranding element according to claim 1, characterized in that the retaining arrangement comprises a central region which central region is retained in the support structure in a stationary and rotatably fixed manner by means of a plurality of radially outward retaining devices, which extend from the central bearing arrangement radially outwards via retaining devices extending beyond the circle of rotation, wherein these retaining devices are arranged so as to be distributed evenly in circumferential direction of the retaining arrangement in the region of the circle of rotation of the material, and wherein the retaining devices support the central disk in the support structure at any point in time, yet thereby allowing the material to pass through in circumferential direction of the disk.
8. The stranding device according to claim 7, characterized in that each retaining device comprises at least one roller, which is rotatably secured to the central region onto the support structure, and at least one roller, which is rotatably secured on the respective opposite component wherein the axes of all rollers are oriented parallel to one another and parallel to the rotational axis of the stranding element, and wherein the contact points of the outermost rollers with an opposite roller are located on opposite sides in circumferential direction of a radial connecting line between the rotational axis and the opposite roller.
9. The stranding element according to claim 8, characterized in that provision is made on the outer circumference of one of the rollers, which protrude into the circle of rotation of the material, for at least one recess wherein this recess has a dimension to allow the material to be capable of being received in this recess (11a) and to be capable of being transported past these rollers in the course of the rotation of the roller, without hindering and without contact to the contacting opposite rollers.
10. The stranding element according to claim 8, characterized in that the expansion of the recesses in circumferential direction of the roller extends parallel to the rotational axes of the rollers beyond a region, which maximally corresponds to the smallest distance of the contact points of two adjacent opposite rollers with this roller comprising the recess, so that the roller comprising the recess is in contact with at least one of two opposite adjacent rollers at any point in time.
11. The stranding element according to claim 8, characterized in that the recesses in the roller run at an incline yet equidistantly as compared to the rotational axis, wherein the limitations of the recesses in circumferential direction of the roller are spaced apart by at least the circumferential width of the recesses, and the roller is in contact with every opposite roller at every point in time.
12. The stranding element according to claim 8, characterized in that at least the rollers comprising the recess can be driven with an angular velocity, which is proportional to the angular velocity of the stranding disk, wherein a functional drive-related connection exists between the drive of the stranding disk and the rollers.
13. The stranding element according to claim 4, characterized in that at least one of the retaining arrangements is designed to electrically contact components or component groups of the stranding element, and that either at least one roller is designed for this purpose with at least one of a current consumer, a sensor system, or an actuator on the stranding element or at least one roller of the support structure, respectively, or at least one of the retaining elements is designed to electrically connect the retaining ring to the central, and that the retaining ring is connected to at least one of a current consumer, a sensor system or an actuator on the stranding element or that the at least one retaining element is connected with at least one of a current line or a data line to at least one of an external current sources, evaluation unit, control unit or display unit, respectively.
14. A stranding element comprising at least one storage container for the material to be stranded and comprising at least one rotating guiding device for the material in order to guide the material from the storage container in the direction of the stranding region, wherein the guiding device is rotatably mounted in a support structure, characterized in that the at least one guiding device is rotatably mounted by means of a bearing arrangement, which bearing arrangement is located completely within the circle of rotation of the material and is secured to the support structure via at least one retaining arrangement, characterized in that the retaining arrangement has a central region, the largest outer radius of which is smaller than the circle of rotation of the material, wherein the central region is retained in a stationary and rotatably fixed manner in a support structure located radially outside of the circle of rotation by means of at least one retaining device, wherein each retaining device comprises at least one magnetic bearing comprising an air gap the air gap of which extends along the circle of rotation of the material, and the central region of the retaining arrangement is present in the form of a plate.
15. The stranding element according to claim 14, characterized in that at least one of the magnetic bearings extends along a circumferential section of the stranding disk and the air gap thereof follows the circle of rotation of the material across a corresponding circumferential section.
16. The stranding element according claim 14, characterized in that at least one of the magnetic bearings is embodied as active magnetic bearing, and at least one of the active magnetic bearings is combined with least one permanent magnet, which is matched to the weight of the stranding element, and the retaining arrangement has at least one magnetic axial bearing.
17. A stranding machine comprising a plurality of storage containers, which are stationary during operation, for the material to be stranded and comprising at least one rotating guiding device for the material in order to guide same from each of the storage containers to a common stranding region, characterized in that at least one of the storage containers and a corresponding guiding device are elements of a stranding element according to claim 1.
18. The stranding machine according to claim 17, characterized in that this stranding element can be operated and handled independent from other stranding elements and is a functional and structural unit.
19. The stranding machine according to claim 17, characterized in that two or a plurality of stranding elements are connected to one another in a rotatably fixed manner.
20. The stranding machine according to claim 17, characterized in that the guiding device for a plurality of storage containers is formed from a stranding tube, which is mounted so as to be capable of rotating about its longitudinal axis, in the interior of which the storage containers for the material to be stranded are supported so as to oscillate relative to the stranding tube, and that at least one further stranding element, which can be operated and handled separately and independently from the stranding tube, is provided.
Description
(1) In the drawings:
(2)
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(5)
(6)
(7)
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(10)
(11) A specific version of a stranding machine according to the present disclosure is illustrated in
(12) The stranding disk 5 or any possible other guiding device, such as for example in segment of a stranding tube 1, is rotatably mounted in a bearing arrangement L, that is located completely within the circle of rotation of the material. That curve, on which every longitudinal section of the material moves in the course of the rotation of the stranding disk 5, of the stranding tube segment, of the guide 6, etc., without thereby considering the longitudinal movement of the material, is to be considered to be the circle of rotation of the material.
(13) The stranding disk 5 may be rotatably mounted on a central axis A, which axis A is embodied on the bearing arrangement L. Preferably, the axis A is embodied on the stranding disk 5 and is rotatably accommodated in the stationary bearing arrangement L.
(14) A support element 9 for a stationary and rotatably fixed axis A, on which the stranding disk 5 is rotatably mounted, may preferably be supported via three retaining arrangements H on the support structure 10, wherein the retaining arrangements H are preferably arranged so as to be distributed evenly in circumferential direction of the stranding disk 5. The retaining arrangements H are furthermore preferably arranged in the region of the outer circumferential edge 5a of the stranding disk 5. They support the support element 9 stationarily on the support structure 10 of the stranding element V at any point in time, but thereby allow the material to pass through in circumferential direction during the rotative movement of the respective guide 6 of the stranding disk 5 past the retaining arrangement H.
(15) The stranding disk 5 is set into rotation by a drive 14 and a toothed wheel or toothed belt drive on or in the support structure 10; or is decelerated, respectively; and a possible auxiliary stranding disk 5b is also driven by this drive 14 via a shaft 15 and, if applicable, also via toothed wheels, toothed belts, etc. The auxiliary stranding disk 5b may also be connected to a driven stranding disk 5 without its own drive, but in a rotatably fixed manner in return.
(16) The bearing arrangement L is retained in a support structure 10 by means of a retaining arrangement H, wherein the retaining arrangement H extends radially beyond the circle of rotation of the material and is furthermore axially spaced apart from this respective guiding device 1, 5 in the direction of the rotational axes A of the stranding disk 5, of the stranding tube 1, etc. According to the present disclosure, the retaining arrangement H furthermore has a passage, which opens temporarily for the material to pass through in circumferential direction and which corresponds to the circle of rotation of the material, which first allows the central mounting of the guiding device 1, 5 in a structure located outside of the circle of rotation.
(17) At least one guiding tube 6a, the end of which is supported in an auxiliary stranding disk 5b, may start at each guide 6, which auxiliary stranding disk 5b is rotatably arranged on the side of the stranding element V located opposite the storage container 2. At best, the auxiliary stranding disk 5b can also be foregone, wherein the guiding tubes 6a may then reach all the way to the stranding disk 5 of the stranding element V, which follows in the direction of the rotational axis A of the stranding elements V. In every rotational state of the stranding element V, the guiding tubes 6a lead the material to be stranded securely past the storage container 2, the coil carrier thereof, etc. At best, the guiding tubes 6a can extend at least to the next retaining arrangement H for the stranding disk 5 on the side of the stranding disk 5 located opposite the storage container 2. At best, at least one guiding tube 6a may also be devised in the wall of a cylinder tube, which, however, is then rotatably mounted in the central bearing arrangement L exactly in the same way as the stranding disk 5 via an axis on at least one front side of the cylinder tube.
(18) The retaining arrangement H of the embodiment of
(19) As is illustrated on a larger scale in
(20) So that, when rotating the stranding disk 5 and thus also the guides 6 for the material to be stranded, this material may be guided without impacting or damaging and also without influencing the retaining arrangement H in circumferential direction, provision is made on the outer circumference of the outer roller 11 for at least one recess 11a (see
(21) At best, the arrangement of the rollers 11, 12 may also be reversed, so that the roller or every roller 11 comprising recess 11a is connected to the support element 9, while the opposite rollers 12 are mounted to the support structure 10 of the stranding element V.
(22) In circumferential direction of the roller 11, the course of the recess 11a extends across a region, that may be less than or equal to the distance of the contact points of the two opposite rollers 12 furthest away from one another with this roller 11 comprising recess 11a. For an even quieter run, the above-defined width of the recess 11a may be preferably less than or equal to the distance of the contact points of the two opposite rollers 12 located closest to one another with this roller 11 comprising recess 11a. It is thus ensured that the roller 11 is in contact with at least one of two opposite adjacent rollers 12 at any point in time. For a recess 11a, the longitudinal extension of which is parallel to the axis of at least the roller 11, the width of the recess 11a in circumferential direction of the roller 11 may be smaller than corresponds to the smallest distance of the contact points of the opposite rollers 12 along the circumference of the roller 11 including the recess 11a. It is thus likewise ensured for this concrete arrangement that the roller 11 including the recess 11a is in contact with at least two opposite rollers 12 at any point in time.
(23) A further version of the roller 11 including the recess 11a may provide an orientation of the longitudinal extension of the recess 11a in the direction of the thickness of the roller 11, which is at an angle with regard to the axis of this roller 11. The axis of the recess 11a thus follows equidistantly to the shape of a screw about the rotational axis of the roller 11. Preferably, the ends of the recess 11a are thereby spaced apart by at least the circumferential width of the recess 11a in circumferential direction of the roller 11, and the roller 11 is in contact with every opposite roller 12 at any point in time, even when the material runs through the recess 11a. The entrance region into the recess 11a for the material thereby trails the exit region on the opposite side of the roller 11 in the direction of rotation of the roller 11. Even in the case of retaining devices H1 in each case only comprising one roller 11 on the support structure 10 and an opposite roller 12, the continuous contact of the rollers 11, 12 with support effect may thus be guaranteed simultaneously with the possibility of the lead-through of the material at any point in time and in every rotational state of the rollers 11, 12.
(24) At least the rollers 11 including the recess 11a of the retaining devices H, preferably also the opposite rollers 12, are preferably driven at an angular velocity, that is proportional to the angular velocity of the stranding disk 5 and the number of the guides 6 as well as the number of the recesses 11a, so that the predetermined circumferential speed of the stranding disk 5 as well as the continuous unchangeable relative position of recesses 11a and guides 6 may be ensured at any point in time. Preferably, a functional drive-related connection between the drive 14 of the stranding disk 5 and the rollers 11, 12 exists for this purpose, for example by using drives including toothed wheels, toothed belts or the like. However, separate drives including only a mutual adjustment of the angular velocities via the electrical or electronic controls of these drives are also possible.
(25) The electrical contacting of components or component groups of the stranding element V may preferably also be accomplished via at least one of the retaining arrangements H1. For this purpose, at least one roller 12, that is connected to the retaining arrangement H, may be connected to current consumers and/or sensor systems and/or actuators on the stranding element V, and at least one roller 11 on the support structure 10 may be connected to current and/or data lines of and/or to external current sources, evaluation, control or display units or the like, wherein the energy or the signals, respectively, may be transmitted via the contact between these rollers 11, 12.
(26) As is illustrated in
(27) A different version for the retaining arrangements H is illustrated in
(28) Every guide 6 for the material, which comes from the storage container 2 and which is transported to the stranding region 3, is provided radially in the outermost circumferential edge region of the stranding disk 5, wherein a plurality of guides 6 are preferably distributed evenly about the circumference of the stranding disk 5.
(29) Each of the retaining elements 7 is now embodied as a pin 7, that may be moved substantially radially and in its longitudinal extension and which engages with corresponding holes 8 in the outer circumferential edge 16a of the central disk 16 in the retained position. The retaining element 7 may thereby preferably be pretensioned towards the retained position, but may also be connected to an active drive for the radial movement thereof between the retained position and a position at a distance to the circumferential edge 16a of the central disk 16.
(30) At least for the former version, the stranding disk 5 is provided with a cam-like structure 13 at least in the region of the guide or is coupled thereto in a rotatably fixed manner. This cam-like structure 13 engages indirectly or directly with the retaining element 7 and brings it from its retained position into a position, that is spaced apart from the retaining ring 9, if applicable against its pretension. At best, the stranding disk 5 according to a further version may be connected to a positive guide, which extends across the entire circumference, which positive guide cooperates with the retaining elements 7, in order to bring them from the retained position into a position, that is spaced apart from the retaining ring 9, depending on the relative position of the guides 6 to the retaining elements 7, when the guide 6 passes the respective retaining element 7. The retaining element 7 will otherwise and across the remaining circumferential region also be retained in retained position via the positive guide in order to ensure the desired secure retaining function. An electrical or electronic control of the movement of the retaining elements 7, or a direct connection to the drive of the stranding disk 5 would also be possible.
(31) In the case of versions according to
(32) At least one of the retaining elements 7 may be designed to electrically contact the central disk 16, so that, by connecting this central region of the retaining arrangement H to current consumers and/or sensor systems and/or actuators on the stranding element V, they may be supplied with energy or a data and control communication comprising external evaluation, control or display units or the like may be established, respectively.
(33)
(34) This retaining device H2 includes at least one magnetic bearing, that includes at least two magnetic devices 17,18 located opposite one another. Preferably, the magnetic bearings 17,18 are embodied as active magnetic bearings, in the case of which the bearing force is generated via regulated electromagnets in at least one of the magnetic devices 17, 18 and the stability of the system is ensured via a suitable feedback and electronic control. The constant electrical power supply required for active magnetic bearings as well as the mechanical safety bearing preferably provided for securing purposes in the case of electrical power outages or control system failures, which mostly consists of a loose ball or slide bearing, is not illustrated in
(35) It goes without saying that, in principle, passive magnetic bearings may also be used for the retaining devices H2, if they are designed using diamagnetic materials and if these passive magnetic bearings are in actuality realized as supraconductive magnetic bearings.
(36) Between magnetic devices 17, 18 located opposite one another, an air gap 19 is present, which can preferably be adjusted via the regulation in the case of active magnetic bearings and which extends substantially along the circle of rotation of the material. This air gap 19 could also be created by means of an air bearing, in the case of which pressurized air forms the lubricant of the parts, which are removed relative to one another. The air gap 19 may thereby either follow the shape of the circle of rotation, that is, it can extend across a circumferential section of the circle of rotation. In this case, the air gap 19 of the magnetic bearing 17, 18 of the retaining device H2 also extends directly along a circumferential section of the stranding disk 5. Substantially straight, flat air gaps 19such as, for example, for the plurality of magnetic bearings 17, 18, that are preferably distributed in the lower region of the retaining arrangement H along a circumferential section of the stranding disk 5are preferably oriented parallel to the tangent at a point of the circle of rotation, which point is located in the region of the respective magnetic bearing 17, 18. It goes without saying that, in this case, the air gap 19 must be so large that the radial change of distance of the material to be stranded may take place when passing through the circle of rotation between gap entry and gap exit without contacting the air gap 19 on the inside.
(37) The use of permanent magnets (not illustrated), by adjusting the lifting force thereofregardless of whether above or below the components 5, 16 to be storedto the weight of the components 5, 16, may be used to accommodate the majority thereof, and to leave only the fine adjustment to the active magnetic bearing 17, 18.
(38) When using magnetic bearings, it also lends itself to adjust or to limit, respectively, the axial movability of the stranding disk 5 in the bearing of the bearing arrangement L and/or the axial play within the retaining devices H2 via magnetic axial bearings (not illustrated). In addition to the above-described radially-acting magnetic bearings, the retaining device H and/or the retaining device H2 also preferably has at least one magnetic axial bearing for this purpose.
(39) Magnetic bearings 17, 18 may also preferably be distributed evenly along the circumference of the central region of the retaining arrangement H in the same way as any type of bearing arrangements or retaining devices, respectively. At best, arrangements comprising tighter support of the bearing arrangement L in those regions, in which increased stresses occur, for example due to the weight of the elements of the stranding element V, are also possible. Magnetic bearings 17, 18 could thus only be arranged below the horizontal plane through the rotational axis A, against which lower retaining device H2 the components supported thereby are impacted via the weight force. The magnetic bearings could also be distributed in a retaining ring located radially outside of the circle of rotation for stationarily and rotatably fixedly fixing the central region of the retaining arrangement H.
(40) A stranding machine, in the case of which the number and concrete design of the individual stranding elements may be chosen depending on the required number and characteristics of the strands to be stranded, may be constructed from the currently described stranding elements V in a modular manner. Individual stranding elements V may also be removed and/or replaced easily and quickly for maintenance and repair. Due to the fact that a certain minimum number of strands to be stranded is to be provided for the most part, a corresponding number of stranding elements V according to the present disclosure may be connected to one another in a rotatably fixed manner to form a jointly operable unit. This unit may also have a common drive for all stranding elements V.
(41) A combination of the above-described stranding elements with a common tubular stranding machine is also possible. Typically, the tubular stranding machine is thereby arranged so as to be located closest to the stranding region, while one or a plurality of stranding elements according to the present disclosure may connect thereto. Depending on the available number of strands to be stranded, the number of the stranding elements V, which follow the tubular stranding machine, may be chosen randomly. A lower number of these structural units may thus be operated in spite of a certain number of available storage containers 2 for the material to be stranded and in spite of a corresponding number of guiding devices 1, 5, 6, 6a.
LIST OF REFERENCE LABELS
(42) 1 stranding tube 2 storage container 3 stranding region 4 bearing stand 5 stranding disk 5a outer circumferential edge 5b auxiliary stranding disk 6 guide 6a guiding tube 7 retaining element 8 hole 9 retaining ring 10 support structure 11 roller 11a recess 12 roller 12 cam-like structure 14 drives 15 connecting shaft 16 central disk/plate 17 upper magnetic device of the magnetic bearing 18 lower magnetic device of the magnetic bearing 19 air gap of the magnetic bearing H1 retaining device H2 retaining device comprising magnetic bearing V stranding element R radial direction A rotational axis L bearing arrangement