Surface maintenance vehicle with self-cleaning reservoir that captures hose runoff
10368712 ยท 2019-08-06
Assignee
Inventors
Cpc classification
A47L7/0014
HUMAN NECESSITIES
A47L11/4027
HUMAN NECESSITIES
International classification
A47L7/00
HUMAN NECESSITIES
Abstract
Certain embodiments include a fluid recovery system. The fluid recovery system includes a vacuum system that applies a suction force on fluids on the floor surface to draw fluids to a fluid recovery tank. A reservoir is operably coupled to a recovery hose. The reservoir includes an inlet passage, an outlet passage leading to the recovery hose, and a fluid trap portion positioned between the inlet and outlet passages. The reservoir permits passage therethrough of fluids suctioned by the vacuum system from the floor to the recovery hose, and traps a backflow of fluids from the recovery hose in the fluid trap portion when the vacuum system stops suctioning fluids from the floor to the recovery hose. The reservoir is shaped to be generally self-cleaning and clears most fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
Claims
1. A fluid recovery system for a floor surface maintenance machine, comprising: a squeegee assembly adapted to engage the floor surface; a vacuum system operably coupled to the squeegee assembly, the vacuum system applying a suction force on fluids on the floor surface; a fluid suction path extending from the squeegee assembly to a fluid recovery tank, the fluid suction path operably coupled to the vacuum system such that the vacuum system draws fluids from the floor surface through the fluid suction path due to the suction force; a recovery hose forming part of the fluid suction path and leading to the fluid recovery tank; a reservoir forming part of the fluid suction path and operably coupled to the recovery hose, the reservoir being a single monolithic part, the reservoir comprising: an inlet passage having a vertical portion, the vertical portion being generally perpendicular to the floor surface, an outlet passage operably connected and leading to the recovery hose the outlet passage having a vertical portion generally parallel to the vertical portion of the inlet passage, and a fluid trap portion positioned between the inlet and outlet passages, the fluid trap portion being directly connected to the vertical portion of the inlet passage and the vertical portion of the outlet passage, the vertical portion of the outlet passage being positioned vertically above the fluid trap portion, the fluid trap portion being positioned vertically above the vertical portion of the inlet passage, the reservoir permitting passage therethrough of fluids suctioned by the vacuum system from the floor to the recovery hose, the fluid trap portion trapping a backflow of fluids from the recovery hose in the fluid trap portion when the vacuum system stops suctioning fluids from the floor to the recovery hose, the reservoir shaped to be generally self-cleaning such that the reservoir clears most fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
2. The fluid recovery system of claim 1, wherein the fluid trap portion has a rounded shape, the rounded shape of the fluid trap portion causing fluids in the recovery hose to be drawn inside the reservoir with a generally uniform velocity at the inlet passage.
3. The fluid recovery system of claim 1, wherein the inlet and outlet passages overlap at least partially with respect to each other in an axial direction to form an overlapping portion, the walls of the inlet and outlet passages being offset from each other by an overlap distance.
4. The fluid recovery system of claim 3, wherein the overlap distance is approximately zero.
5. The fluid recovery system of claim 3, wherein an inlet of the inlet passage is at a clearance distance from the fluid trap portion along an inlet flow direction, the clearance distance causing the fluids to be drawn into the reservoir with a uniform velocity at the inlet.
6. The fluid recovery system of claim 3, wherein the reservoir includes at least one guide trough, the guide trough positioned between fluid trap portion and the outlet passage, the guide trough adapted to direct fluids from the outlet passage towards the fluid trap portion when the vacuum system does not draw fluids from the floor surface.
7. The fluid recovery system of claim 3, wherein the reservoir includes an inclined portion, the inclined portion disposed between the inlet passage and the outlet passage about an inclination axis, the inclination axis disposed at a non-zero angle from the first axis of the inlet passage, the inclined portion causing fluids from the outlet passage to flow at a direction parallel to the inclination axis and collect in the fluid trap portion when the vacuum system does not draw fluids from the floor surface.
8. The fluid recovery system of claim 1, wherein the reservoir includes a flow splitter, the flow splitter being positioned between the inlet passage and the reservoir, the flow splitter adapted to divide the fluids drawn inside the recovery hose into two jets of fluids moving in opposite directions inside the reservoir.
9. The fluid recovery system of claim 1, wherein the reservoir includes an indentation, the indentation being defined by an inwardly curved surface with a radius of indentation, the indentation extending radially inwardly into the outlet passage, the indentation causing fluids from the outlet passage to flow along the inwardly curved portion and collect in the fluid trap portion when the vacuum system does not draw fluids from the floor surface.
10. The fluid recovery system of claim 1, wherein the reservoir connects directly to the squeegee assembly.
11. The fluid recovery system of claim 1, wherein the recovery hose connects between the reservoir and the fluid recovery tank.
12. The fluid recovery system of claim 1, wherein the reservoir is shaped to be self-cleaning such that the reservoir clears fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
13. The fluid recovery system of claim 1, wherein the fluid trap portion has a rounded portion that assists in clearing fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
14. The fluid recovery system of claim 1, wherein the fluid trap portion comprises a vertical portion generally parallel to the vertical portion of the outlet passage, the vertical portion of the fluid trap portion being directly coupled to the vertical portion of the outlet passage.
15. The fluid recovery system of claim 1, wherein the inlet passage extends toward the fluid trap portion so as to form a barrier in the fluid trap portion to prevent the waste trapped in the fluid trap portion from flowing into the inlet passage.
16. A floor surface maintenance machine with a fluid recovery system, comprising: a frame operably supporting wheels and a scrub head, a squeegee assembly supported by the frame and adapted to engage the floor surface; a vacuum system supported by the frame and operably coupled to the squeegee assembly, the vacuum system applying a suction force on fluids on the floor surface; a fluid suction path extending from the squeegee assembly to a fluid recovery tank, the fluid suction path operably coupled to the vacuum system such that the vacuum system draws fluids from the floor surface through the fluid suction path due to the suction force; a recovery hose forming part of the fluid suction path and leading to the fluid recovery tank; a reservoir forming part of the fluid suction path and operably coupled to the recovery hose, the reservoir being a single monolithic part, the reservoir comprising: an inlet passage, having a vertical portion, the vertical portion being generally perpendicular to the floor surface, an outlet passage operably connected and leading to the recovery hose the outlet passage having a vertical portion generally parallel to the vertical portion of the inlet passage, and a fluid trap portion positioned between the inlet and outlet passages, the fluid trap portion being directly connected to the vertical portion of the inlet passage and the vertical portion of the outlet passage, the vertical portion of the outlet passage being positioned vertically above the fluid trap portion, the fluid trap portion being positioned vertically above the vertical portion of the inlet passage, the inlet and outlet passages overlapping at least partially with respect to each other in an axial direction over an overlapping portion, at least one guide trough positioned between fluid trap portion and the outlet passage, the guide trough directing fluids from the outlet passage towards the fluid trap portion when the vacuum system does not draw fluids from the floor surface, such that the fluids from the outlet passage are prevented from flowing to the overlapping portion of the inlet passage, the reservoir permitting passage therethrough of fluids suctioned by the vacuum system from the floor to the recovery hose, the fluid trap portion trapping a backflow of fluids from the recovery hose in the fluid trap portion when the vacuum system stops suctioning fluids from the floor to the recovery hose, the reservoir shaped to be generally self-cleaning such that the reservoir clears most fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
17. A fluid recovery system for a floor surface maintenance machine, comprising: a squeegee assembly adapted to engage the floor surface; a vacuum system operably coupled to the squeegee assembly, the vacuum system applying a suction force on fluids on the floor surface; a fluid suction path extending from the squeegee assembly to a fluid recovery tank, the fluid suction path operably coupled to the vacuum system such that the vacuum system draws fluids from the floor surface through the fluid suction path due to the suction force; a recovery hose forming part of the fluid suction path and leading to the fluid recovery tank; a reservoir forming part of the fluid suction path and operably coupled to the recovery hose, the reservoir being a single monolithic part, the reservoir comprising: an inlet passage disposed about an inlet axis, an outlet passage operably connected and leading to the recovery hose, the outlet passage being disposed about an outlet axis, the outlet axis being generally parallel to the inlet axis, and a fluid trap portion positioned between the inlet and outlet passages, the fluid trap portion being shaped and oriented so as to be non- perpendicular to each of the inlet axis and the outlet axis, the fluid trap portion comprising a collection area for collecting fluids, a vacuum flow associated with the vacuum system flowing through at least a portion of the collection area, the inlet and outlet passages overlapping at least partially with respect to each other in an axial direction over an overlapping portion, at least one guide trough positioned between fluid trap portion and the outlet passage, the guide trough directing fluids from the outlet passage towards the fluid trap portion when the vacuum system does not draw fluids from the floor surface, such that the fluids from the outlet passage are prevented from flowing to the overlapping portion of the inlet passage, the reservoir permitting passage therethrough of fluids suctioned by the vacuum system from the floor to the recovery hose, the fluid trap portion trapping a backflow of fluids from the recovery hose in the fluid trap portion when the vacuum system stops suctioning fluids from the floor to the recovery hose, the shape and orientation of the fluid trap portion permitting the reservoir to be generally self-cleaning such that the reservoir clears most fluids trapped in the fluid trap portion when the vacuum system starts suctioning fluids from the floor to the recovery hose.
18. The fluid recovery system of claim 17, wherein, the inlet axis and the outlet axis are each generally perpendicular to the floor surface.
19. The fluid recovery system of claim 18, wherein the inlet axis and the outlet axis are each generally parallel to a direction of vacuum flow at the inlet passage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The following drawings are illustrative of particular embodiments of the invention and therefore do not limit the scope of the invention. The drawings are not necessarily to scale (unless so stated) and are intended for use in conjunction with the explanations in the following detailed description. Embodiments of the invention will hereinafter be described in conjunction with the appended drawings, wherein like numerals denote like elements.
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DETAILED DESCRIPTION
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(33) Cleaning components extend from an underside of the machine 100. For example, a scrub head 110 is shown located at a middle portion of machine 100. The scrub head 110 has a housing that encloses two scrub brushes 114. The brushes 114 are driven by two electric motors. An electric actuator attached between the scrub head 110 and the housing raises the scrub head 110 for transport, lowers it for work, and controls its down pressure on the floor. The scrub head 110 uses two disk scrub brushes 114 rotating about parallel vertical axes. Alternatively, scrub heads may be made with only one disk scrub brush, or one or more cylindrical brushes rotating about horizontal axes. While a scrub head 110 is depicted in the drawing figures, any appliance or tool for providing surface maintenance, surface conditioning, and/or surface cleaning to a surface may be coupled to an associated machine or vehicle in accordance with the present invention.
(34) Vehicle 100 may include a side brush assembly for cleaning a larger floor envelope. Such side brush assemblies make it easier to clean near walls or other obstacles without damaging the machine or the wall while at the same time widening the cleaning path of the machine to increase productivity.
(35) During wet scrubbing operations, water or a cleaning liquid contained in a tank 118 is sprayed to or poured on the surface beneath machine 100, in proximity to the scrub head 110. Brushes 114 scrub the surface and the soiled cleaning liquid is then collected by a fluid recovery system and deposited in a waste recovery tank 120. One embodiment of the fluid recovery system of the machine 100 includes a vacuum squeegee mounted adjacent the rear end of the machine 100 on a frame 122 that supports the squeegee. The vacuum squeegee also includes a vacuum port that is placed in vacuum communication with a vacuum fan. The vacuum fan operates to remove liquid and particle waste collected by the vacuum squeegee for deposit in the waste recovery tank 120.
(36) In alternate embodiments, the floor surface maintenance machines 100 may be combination sweeper and scrubber machines. In such embodiments, in addition to the elements describe above, the machines 100 may also include sweeping brushes and a hopper extending from the underside of the machine 100, with the sweeping brushes designed to direct dirt and debris into the hopper. Alternatively, the machine 100 may be designed for use by an operator that walks behind the machine, or the machine may be configured to be towed behind a vehicle.
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(39) When the vacuum fan is non-operational, the suction force is no longer available in the reservoir hose, resulting in a tendency for the waste water to move in a downward direction. A substantial overlap of the inlet and outlet passages 410 and 430 may cause the waste water to flow from the outlet passage 430 to the inlet passage 410. The guide troughs 440 prevent this tendency of the flow by guiding the flow of waste water towards the fluid trap portion 420. The waste water flows downward along the walls of the guide trough, and so it does not have a clear line of sight despite a substantial overlap of the inlet and outlet passages 410 and 430. The rounded contour of the walls of the fluid trap portion 420 and the presence of the guide troughs 440 direct the waste water towards the fluid trap portion 420. Collected waste water and debris in the fluid trap portion can then be cleaned during the next use of the surface maintenance machine by the vacuum system.
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(41) During operation, a vacuum system is engaged to provide suction force in the recovery hose. Waste water travels through the recovery hose and enters the inlet passage 510 of the self-cleaning reservoir 500. The rounded profile of the nose 522 and fluid trap portion 520 and the flow splitter 524 acts to split the incoming fluids from the inlet passage 510 into two jets. In some other embodiments, the fluids entering the inlet passage 510 are split without the flow splitter 524. A first jet 560 comprising fluids moving away from the nose 522, and a second jet 570 comprising fluids moving toward the nose 522. The first jet 560 may additionally be split by the shape of the nose into additional secondary jets as shown in
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(43) The first speed of the first jet 560 is substantially higher than the second speed of the second jet 570, because the distance a is larger than the distance b. The shorter distance for the fluid to flow and the presence of the nose 522 creates an obstruction to the fluid flow path, causing the first speed of the first jet 560 to be higher than the second speed of the second jet 570. This lower value of the second speed prevents effective removal of water and debris from the nose, as fluids and debris tend to stagnate in the nose 522. The first jet 560 moves in a first direction with a first speed much larger than the second speed. As a result of higher speed of the first jet in comparison to the second jet, the fluids moving in the first direction e have greater momentum and bend in an upward direction and flow out of the outlet passage 530, thus emptying the self-cleaning reservoir 500.
(44) In some preferred embodiments, such as the self-cleaning reservoir 400, the nose is eliminated to facilitate better removal of waste water and debris.
(45) When the vacuum system is not operational, any waste water and debris that has not been drawn into the recovery tank travels in a downward direction, assisted by gravitational force through the recovery hose, and into the outlet passage 430 of the self-cleaning reservoir 400. The guide troughs 440 are contoured with a relatively large radius of curvature relative to the cross-section of the volume of suctioned fluid flow. If the quantity of water and debris that fall in a downward direction is not substantially large relative to the volume of suctioned fluid flow, the waste water and debris follow a curvilinear path of motion as indicated by d in
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(50) Additional advantages and modifications will readily occur to those skilled in the art. The invention in its broader aspects is, therefore, not limited to the specific details, representative apparatus and illustrative examples shown and described. Accordingly, departures from such details may be made without departing from the spirit or scope of the applicant's general inventive concept.