SPLICING DEVICE FOR WEB MATERIALS, UNWINDER INCLUDING THE SPLICING DEVICE, AND OPERATING METHOD
20190233235 ยท 2019-08-01
Assignee
Inventors
Cpc classification
B65H2408/2171
PERFORMING OPERATIONS; TRANSPORTING
B65H19/1852
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/41346
PERFORMING OPERATIONS; TRANSPORTING
B65H19/1868
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/04
PERFORMING OPERATIONS; TRANSPORTING
B65H19/18
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The splicing device for splicing a trailing edge of a first web material to a leading edge of a second web material includes members defining a feed path of the web material. The device also includes a first cutting member and a second cutting member, cooperating with the first cutting member. One of the two cutting members is provided with a movement transverse to the feed path of the web material, to move the cutting member from an operating position, in which it is in front of the other cutting member, to an idle position, withdrawn with respect to the feed path of the web material.
Claims
1. A method for splicing a trailing edge of a first web material to a leading edge of a second web material, comprising: feeding the first web material along a feed path; arranging a first cutting member and a second cutting member, respectively on a first side of the feed path and on a second side of the feed path, with one cutting member in front of the other cutting member; arranging and retaining the leading edge of the second web material in proximity of the feed path; cutting the first web material generating the trailing edge of the first web material and splicing the trailing edge of the first web material to the leading edge of the second web material; moving one of said first cutting member and said second cutting member transverse to the feed path and withdrawing said one of said first cutting member and said second cutting member with respect to the feed path; moving the second web material toward the other of said first cutting member and second cutting member; returning the first cutting member and the second cutting member one in front of the other with the second web material arranged therebetween and feeding the second web material along the feed path between the first cutting member and the second cutting member.
2. The method of claim 1, further comprising moving the second web material away from the first cutting member and the second cutting member before moving the at least one of said first cutting member and the second cutting member moving transverse to the feed path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] A better understanding of the invention and of its many advantages will be obtained from the following description of some embodiments, with reference to the accompanying drawings, wherein:
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF EMBODIMENTS
[0047] The following detailed description of the exemplary embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. Additionally, the drawings are not necessarily drawn to scale. Also, the following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims.
[0048] Reference throughout the specification to one embodiment or an embodiment or some embodiments means that the particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrase in one embodiment or in an embodiment or in some embodiments in various places throughout the specification is not necessarily referring to the same embodiment(s). Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0049] With initial reference to
[0050] In the embodiment illustrated, the unwinder 1 comprises a load-bearing structure 3, a rotating assembly 5 for supporting two rolls of web material, one being processed and the other standing by; and a splicing device 7 (also known as splicer), which performs splicing of the trailing edge of a web material coming from a first roll being unwound to the leading edge of the web material coming from a second roll standing by.
[0051] The splicing operation of two web materials can be performed, for example, when the first roll, from which the first web material comes, is about to expire and has to be replaced with a new roll. However, there are also other situations in which it may be necessary to perform a splicing cycle between a first web material coming from a first roll being processed and the leading edge of a second web material coming from a roll standing by. This occurs, for example, when switching from the production of one type of corrugated board to another type of corrugated board, which requires the use of a web material of different composition, thickness, width or other features.
[0052] The rotating assembly 5 can comprise two pairs of arms 6A and 6B, one of which (the pair of arms 6A) is visible in particular in
[0053] Each arm 6A, 6B can support a tailstock 9, configured to engage an end of a respective roll of wound web material, for example paper.
[0054] The tailstocks 9, coaxial to each other, can be provided with an extraction and retraction movement parallel to their axis and can be provided with brakes 11 that control unwinding of the respective roll of web material, which is normally unwound by traction. The brakes 11 allow the web material being unwound to be maintained suitably tensioned.
[0055] The rotating assembly 5 is provided with a rotation movement according to the arrow f5 (
[0056] Moreover, the rotating assembly 5 can comprise a pair of guide rollers 15 to guide the web material correctly during the various steps of the operating cycle, as will be explained in more detail below with reference to the sequence of
[0057] The load-bearing structure 3 can have a pair of uprights 3A and a pair of cross members 3B. The cross members 3B, as well as by the uprights 3A, can be supported by a frame 3C (see in particular
[0058] The cross members 3B can support guide rollers 21, 23, 25, 27, 29 for the web material being fed. The rollers 21 can be provided with a movement according to arrow f21 along the cross members 3B to increase or decrease a supply of web material forming a festoon along the load-bearing structure 3 and/or to adjust the tension of the web material, in the manner that will be described later on. Reference number 22 indicates a gear motor that controls the movement according to f21 of the pair of rollers. The movement can be obtained with a pinion rotated by the gear motor 22, which meshes with a rack fixed to one of the cross members 3B.
[0059] The splicing device 7 is illustrated in particular in
[0060] The first guide roller 41 is movable along a trajectory in the form of an arc of circumference according to double arrow f41, to take a first position represented in
[0061] A braking member 51 provided with a pivoting movement about a fulcrum 51A can be positioned above the path of the web material N1 that extends between the first guide roller 41 and the second guide roller 43. The reciprocating pivoting movement according to double arrow f51 can be controlled by a piston-cylinder actuator, by an electric motor, by a hydraulic motor or by another suitable actuator, not shown in
[0062] The braking member 51 can have a surface 51S adapted to co-act with a braking surface 53 below, positioned with respect to the braking member 51 so that the path of web material between the first guide roller 41 and the second guide roller 43 passes between the surface 51S of the braking member 51 and the braking surface 53.
[0063] The second guide roller 43 can be carried by a side member or by a pair of side members 55 pivoting about an axis 55A as indicated by double arrow f55. The pivoting movement of the side members 55 can be controlled by a piston-cylinder actuator 57. It would also be possible to use other types of actuators to control the movement f55, such as a rotary or linear electric motor, or a rotary or linear hydraulic motor. In addition to the guide roller 43, the side members 55 carry a first cutting member 59, hereinafter indicated as blade. The blade 59 can co-act with a second cutting member 61, hereinafter named counter blade. The counter blade 61 can be configured as a channel, inside which the blade 59 can penetrate. It would also be possible to reverse the arrangement of the cutting members 59, 61, positioning a blade in place of the cutting member 61 and a counter blade in place of the cutting member 59.
[0064] The blade 59 and the counter blade 61 are arranged on opposite sides of the feed path of the web material N1 defined between the guide rollers 41, 43 in the arrangement of
[0065] The counter blade 61 is carried by a beam 63 that also forms the braking surface 53. The beam 63 carries a third guide roller 65, with an axis substantially parallel to the axes of the first guide roller 41 and of the second guide roller 43. As will be clarified below, the beam 63 with all the members connected thereto and supported thereby, such as in particular the third guide roller 65 and the counter blade 61, can withdraw with respect to the feed path of the web material N1 in a direction transverse to the feed path, i.e., in a direction orthogonal to the plane of
[0066] The splicing device 7 can further comprise a retaining device for retaining the leading edge of a second web material coming from a second roll standing by, the leading edge which is to be spliced to the trailing edge of the first web material N1 being unwound from a first roll B1 located in the unwinder 1.
[0067] In the embodiment illustrated, the retaining device for retaining the leading edge of web material comprises an anvil surface 67 and a pinching member 69, cooperating with each other. As will be more apparent below with reference to the sequence of
[0068] In the embodiment illustrated the pinching member 69 comprises a roller carried by a pair of arms 71 pivoted at 73 to the load bearing structure 3. Reference number 75 indicates a piston-cylinder actuator that can control the pivoting movement according to double arrow f69 of the roller 69 about the fulcrum 73. The anvil surface 67 is integral with the beam 63 and is therefore moved transverse to the feed path of the web material N1 according to a direction orthogonal to the plane of
[0069] The insertion and extraction movement of the beam 63 with respect to the feed path of the web material N1 is more clearly shown in
[0070] In some embodiments, the beam 63 is supported by a slide 81 that engages, for example by means of shoes 83, a guide 84 integral with a cross member 85 that extends approximately orthogonal to the feed path of the web material N1 and that projects laterally with respect to the load bearing structure 3 of the unwinder 1, as is shown in particular in
[0071] In
[0072] In the position of
[0073] Having described the main members of the unwinder 1 and of the splicing device 7, with reference to the sequence of
[0074]
[0075] The feed path of the web material N1 has a substantially rectilinear segment between the first guide roller 41 and the second guide roller 43 of the splicing device 7. In this step, the splicing device 7 is idle. In
[0076] As mentioned, replacement of the roll B1 with a roll B2 can be necessary when the web material N1 has expired, or when the web material N1 must be replaced with a material N2 different from the web material N1.
[0077] As can be seen in particular in
[0078] The braking member 51 is distanced from the braking surface 53 and in front of it, with the web material N1 passing between them. The first guide roller 41 is in the upper position, i.e., at the upper end of the slot 45.
[0079]
[0080] It must be understood that the movements of the various members can also differ with respect to the sequence described, provided that it is still possible to correctly perform the operations described below. For example, in the step of
[0081] The next
[0082] In the subsequent
[0083] In the next step, shown in
[0084] A presser 91, operated by a piston-cylinder actuator 93 and carried by the beam 63, can be used to press the web material N2 against the pinching member 69 preventing accidental removal of the web material N2 during the subsequent operations described below.
[0085] A strip of double-sided adhesive material BA can be applied to a portion of the web material N2 adjacent to the leading edge T2 (
[0086] In this step the web material N2 rests on the third guide roller 65.
[0087] In the next
[0088] In this step, the position of the rotating assembly 5 can remain the same as shown in
[0089] In
[0090] In the subsequent step illustrated the
[0091] In this step the web material N1 and the web material N2 are pinched and retained in the nip between the guide roller 43 and the roller 69. Resuming or continuing the traction of the web material N1 by members downstream, not shown, the guide roller 43 continues to rotate, the movement being made possible by the cut made by the blade 59 and by the counter blade 61. The traction exerted on the first web material N1 that causes this latter to advance according to the arrow fN also causes the rotation of the roller 69. In this way the leading edge T2 of the second web material N2 starts to advance. Due to the pressure between the guide roller 43 and the roller 69, the strip of double-sided adhesive material BA causes mutual adhesion between the trailing edge of the web material N1, generated by the cut made by the blade 59 and by the counter blade 61, and the previously prepared leading edge T2 of the second web material N2.
[0092] In
[0093] The web material N2 coming from the second roll B2 starts to be fed to the members downstream of the unwinder 1, for example to a single facer or to a double facer. In this step the web material N2 is guided around the third guide roller 65 and around the roller 69, as well as around the second guide roller 43.
[0094] In the subsequent step illustrated in
[0095] In the subsequent step illustrated in
[0096] In the next
[0097] After reaching this position, the beam 63 with the third guide roller 65 and the counter blade 61 can be extracted by moving along the cross member 85, moving from the position of
[0098] Before or after having carried out this extraction movement of the beam 63 the rotating assembly 5 can be rotated to transfer the roll B1 onto a floor P, or onto a conveyor flush with said floor, under said floor or slightly above said floor, simultaneously raising the roll B2 to the position illustrated in
[0099] In
[0100] In the subsequent step shown in
[0101] Extraction of the beam 63 with the related members carried thereby in a direction transverse to the feed path of the web material N2 has allowed the upward movement of the first guide roller 41 and the consequent upward movement of the path of the web material N1 moving toward the blade 59.
[0102] IN
[0103] In the subsequent
[0104] In the various operating steps of the unwinder described herein, the tension of the web material N1 or N2 can be controlled as follows. As mentioned previously, unwinding of the web material takes place by traction, for example by means of a pair of traction rollers, not shown. The brakes 11 exert a given braking torque on the roll B1 or B2 being unwound. The traction on the web material is set by applying a braking torque to the gear motor 22. In conditions of equilibrium, having established the total tensile force to be applied to the web material N1 or N2, the pair of guide rollers 21 and the gear motor 22 must remain in a specific position along the cross member 3B. The position is detected by means of a position transducer. If the position changes, i.e., if the pair of guide rollers 21 subjected to the traction of the cardboard and to the torque applied by the gear motor shifts, this means that there is no longer equilibrium between the force applied by the gear motor, the braking force of the brakes 11 on the roll and the traction exerted on the web material N1 or N2 by the traction rollers downstream (not shown). If, for example, the assembly comprising the gear motor 22 and the guide rollers moves in the direction of feed of the web material, i.e., toward the outlet of the unwinder 1 (i.e., to the right in
[0105] Ultimately, by acting on the gear motor 22 and on the brakes 11, by means of the position signal of the transducer or encoder that detects the position of the rollers 21, it is possible to maintain the traction of the web material N1 or N2 at a substantially constant and predetermined value.
[0106] Exemplary embodiments herein disclosed are not intended to be exhaustive or to unnecessarily limit the scope of the invention. The exemplary embodiments were chosen and described in order to explain the principles of the present invention so that others skilled in the art may practice the invention. As will be apparent to one skilled in the art, various modifications can be made within the scope of the aforesaid description. Such modifications being within the ability of one skilled in the art form a part of the present invention and are embraced by the appended claims.