CUTTING MACHINE AS WELL AS METHOD FOR CUTTING ELASTIC STRINGS, IN PARTICULAR MEAT STRINGS
20190232516 · 2019-08-01
Inventors
Cpc classification
A22C25/08
HUMAN NECESSITIES
B26D5/08
PERFORMING OPERATIONS; TRANSPORTING
B26D5/02
PERFORMING OPERATIONS; TRANSPORTING
B26D5/30
PERFORMING OPERATIONS; TRANSPORTING
A22C17/002
HUMAN NECESSITIES
A22C17/02
HUMAN NECESSITIES
B26D2210/04
PERFORMING OPERATIONS; TRANSPORTING
B26D5/086
PERFORMING OPERATIONS; TRANSPORTING
B26D2007/013
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0683
PERFORMING OPERATIONS; TRANSPORTING
A22C25/10
HUMAN NECESSITIES
B26D7/01
PERFORMING OPERATIONS; TRANSPORTING
B26D7/0625
PERFORMING OPERATIONS; TRANSPORTING
B26D3/16
PERFORMING OPERATIONS; TRANSPORTING
B26D2210/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cutting machine comprising one or more form tubes that are divided in two in the longitudinal direction into a front form tube section and a rear form tube sectionat least across a portion of its circumference, so that the two form sections can be moved from a pressing position in which they are aligned with each other into a loading position in which they are not aligned with each other, and in the loading position the rear form tube section can be loaded with a new meat strand while the rest of the previous meat strand is still being cut into slices and moved in the front form tube section. The blade may be disposed to simultaneously cut slices from a plurality of form tubes and may be disposed for motion in the longitudinal direction as well as a direction transverse to the longitudinal direction.
Claims
1. A cutting machine for producing slices in a weight precise manner from meat strands, wherein the cutting machine comprises: at least one form tube that is open at a front side and at a back side and extends in a longitudinal pressing direction, the longitudinal pressing direction corresponding to an axial direction of a respective meat strand, a longitudinal press plunger for the at least one form tube wherein the press plunger is insertable into the respective at least one form tube from a rear loading end in the longitudinal pressing direction of the respective at least one form tube, a blade for cutting off a plurality of slices from the meat strands, the blade being arranged at a forward cutting end of the at least one form tube, wherein in a circumferential direction, the at least one form tube comprises multiple form elements that can be moved relative to each other in at least one direction transverse to the longitudinal pressing direction, and thus the at least one form tube has a cross section that is adjustable in the at least one direction transverse to the longitudinal pressing direction-, the at least one form tube is divided into a front form tube and a rear form tube operably connected to the front form tube, wherein the front form tube and the rear form tube are movable relative to each other in a direction that is transverse to the longitudinal pressing direction between a position in which they are aligned to each other and a position in which they are not aligned to each other.
2. The cutting machine according to claim 1, wherein a plurality of form tubes are arranged in parallel next to each other, and in the circumferential direction, each of the plurality of form tubes comprises multiple form tube parts that are movable relative to each other in at least two directions that are transverse to the longitudinal pressing direction thereby providing a cross section that is adjustable in at least two directions that are transverse respect to the longitudinal direction.
3. The cutting machine according to claim 1, wherein the blade is movable by a cutting unit in a first blade transversal direction that is transverse to the longitudinal pressing direction and in the longitudinal pressing direction in a controlled manner, and the blade has a width that spans across the at least one form tube so that the blade cuts slices in one cut from the at least one form tube in one process steep.
4. The cutting machine according to claim 3, wherein at least one stop plate that is movable in the the first blade transversal direction, wherein the at least one stop plate is connected with the blade, and when viewed in the longitudinal pressing direction, the blade and the stop plate do not overlap with each other but define a gap therebetween of less than 20 mm.
5. The cutting machine according to claim 2, further comprising an inner free cross section of the each of the plurality of form tubes being defined by at least two sides that are arranged opposite to each other and extend parallel with each other, wherein the two respective sides of the inner free cross section define a shape that is one of rectangular or rhomboid, and the longitudinal press plungers of each of the plurality of form tubes are controllable independently from each other with respect to their axial feed and include a sensor for detecting an axial position of the longitudinal press plunger within the respective each of the plurality of form tubes.
6. The cutting machine according to claim 4, wherein the at least one form tube is slanted in the longitudinal pressing direction downward at an angle between 20 and 70 relative to horizontal towards their forward cutting end, in particular by an angle, and wherein the stop plate is adjustable with respect to its axial distance from the blade.
7. The cutting machine according to claim 1, further comprising an intermediary plate is disposed between the front form tube and the rear form tube of the at least one form tube, wherein the intermediary plate is movable in a controlled manner in a direction transverse to the longitudinal pressing direction between a closed position where it closes the free inner cross section of the form tube and an open position where it leaves the free inner cross section of the form tube open, wherein the control intermediary plate is separately movable and is operably connected to the rear form tube.
8. The cutting machine according to claim 1, wherein the rear form tube when viewed in the longitudinal direction is made from at least two rear form elements that are movable relative to each other in at least a second direction that is transverse to the longitudinal direction, and the two rear form elements of the rear form tube are completely separable from each other in the second direction.
9. (canceled)
10. The cutting machine according to claim 8, wherein when viewed in the longitudinal pressing direction a first rear form element of each rear form tube is configured as a U-shaped component and a second rear form element is configured as a transversal press plunger movable relative to the U-shaped component, wherein the transversal press plunger fits sealingly tight into an open circumferential side of the U-shaped component and is insertable into the U-shaped component.
11. (canceled)
12. (canceled)
13. (canceled)
14. (canceled)
15. (canceled)
16. The cutting machine according to claim 10, wherein each rear form tube further comprises at least one form tube band that has a width greater than a greatest diameter of the meat strand to be processed.
17. (canceled)
18. (canceled)
19. The cutting machine according to claim 10 further comprising the at least one front form tube is made from two front form elements, wherein a first front form tube element is configured as a second U-shaped component viewed in the longitudinal direction a second front form tube element is a movable transversal press plunger insertable into the free inner cross section of the second U-shaped component.
20. The cutting machine according to claim 1, further comprising a control capable of controlling all movable components of the cutting machine in a desired and a time based and a local correlation relative to each other in their motions.
21. The cutting machine according to claim 19, wherein the transversal press plungers of the front form tube and the rear form tube are permanently connected as a common transversal press plunger.
22. (canceled)
23. A method for producing slices from a meat strand to produce portions that are assembled from a plurality of slices, the method including the steps: arranging a first meat strand in a form tube, the form tube comprises a front form tube and a rear form tube and the first meat strand is positioned in both the front form tube and the rear form tube, compressing the first meat strand in the form tube in a longitudinal pressing direction and at least one direction transverse to the longitudinal pressing direction of the form tube, moving the first meat strand forward in the longitudinal pressing direction beyond a forward cutting end of the form tube, cutting a slice from the first meat strand using at least one blade disposed in front of the front cutting end of the form tube, moving a rear end of the first meat strand completely into the front form tube; continuing to move the first meat strand in the front form tube and cut slices from the first meat strand until the first strand is completely cut, and loading a second meat strand into the rear form tube at least partially simultaneously with the continuing to move the first meat strand in the front form tube and cut slices from the first meat strand step.
24. (canceled)
25. The method according to claim 23, further comprising the steps of, moving back the longitudinal press plunger to at least the rear end of the second meat strand that is inserted into the rear from element after the first meat strand located in the front form tube is completely cut.
26. The method according to claim 1, wherein the compressing the first meat strand in the form tube step comprises compressing the first meat strand in a direction transverse to the longitudinal pressing direction in the front form tube and compressing the first meat strand in a direction transverse to the longitudinal pressing direction in the rear form tube, wherein the compressing the first meat strand in the front form tube step is controlled independently of the compressing the first meat strand in rear form tube, and setting an inner free cross section of the front form tube and an inner free cross section of the rear form tube to be the same.
27. (canceled)
28. The method according to claim 23, wherein the compressing the first meat strand in the form tube comprises the steps of compressing the first meat strand in a first direction transverse to the longitudinal pressing direction prior to compressing the first meat strand in the longitudinal pressing direction; and compressing the first meat strand in a second direction transverse to the longitudinal pressing direction prior to compressing the first meat strand in the longitudinal pressing direction, wherein the second direction is perpendicular to the first direction.
29. (canceled)
30. (canceled)
31. (canceled)
32. (canceled)
33. (canceled)
34. (canceled)
35. (canceled)
36. The method according to claim 23, further comprising the steps of: executing a return movement of the blade in a return direction that is transverse to the longitudinal pressing direction to a starting position of the blade; moving the blade is axially moved in the longitudinal pressing direction following each cut either before or simultaneously with the executing the return movement step; and moving the first meat strand forward to beyond the front end of the form tube at least partially simultaneously with the moving the blade axially in the longitudinal pressing direction step.
37. The method according to claim 23, further comprising the step of adjusting a position of a stop plate and a position of the blade in the longitudinal pressing direction with respect to each other to a distance according to the desired thickness of the slice, and moving the stop plate and the blade are together with the cutting unit in at least a cutting direction.
38. The method according to claim 37, further comprising the step of providing a plurality of form tubes in a parallel and adjacent arrangement; and adjusting a position of the stop plate relative to the position of the blade separately for each of the plurality of form tubes.
Description
DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0124] Embodiments according to the invention are subsequently described with reference to drawing figures, wherein:
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[0156] FIG. 7B1 illustrates a front view of a feed device in different functional positions of the cutting unit according to
[0157] FIG. 7B2 illustrates a front view of a feed device in different functional positions of the cutting unit according to
[0158] FIG. 7C1 illustrates the functional positions of the cutting unit according to
[0159] FIG. 7C2 illustrates the functional positions of the cutting unit according to
[0160] FIG. 7D1 illustrates a perspective view of the a third cutting unit oriented away from the second cutting unit according to
[0161] FIG. 7D2 illustrates a perspective view of the a third cutting unit oriented away from the second cutting unit according to
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[0163]
DETAILED DESCRIPTION OF THE INVENTION
[0164] The basic principle of the cutting machine according to the invention is described best with
[0165] A respective meat strand 100 is processed thus compressed onto tracks arranged adjacent and parallel to each other in a first transversal direction 11.1 essentially synchronously and then sliced into slices 101.
[0166] For this purpose the cutting machine 1 delivers meat strands to be sliced in a longitudinal direction 10b, the pass through direction on a respective feeder 14a, b of two parallel feeders that are adjacent to each other and separately drive able as evident from
[0167] The two meat strands 100 are then inserted in alignment in the longitudinal direction 10b into a rear U-element 2.2b as illustrated in
[0168] Since this insertion is not only possible by itself using the feeder 14 this is performed with support by an insertion device 21 which is moveable in the longitudinal direction 10b and reaches downward with each of its 2 downward oriented prongs respectively slightly above a top side of one of the two feeders 14a, b and presses against a rear end of a meat strand 100 arranged on the feeder and is configured to move the meat strand forward into a respective U-shaped component 2.2b either to a remove able stop provided at this location or better up to a predetermined position of the in feed device.
[0169] The respective U-shaped component 2.2b extending in the longitudinal direction 10 as a function of the operating position the compression direction 10a or the pass through direction 10b through the machine or a direction arranged there between forms part of one of two form tubes 2 arranged adjacent to each other which are made from plural form elements that are moveable relative to each other in at least one of the transversal directions 11.1 and 11.2.
[0170] In the longitudinal pressing direction 10a of a meat strand through a form tube 2 the form tube 2 is made from a front form tube 2.1 that is in the front feed direction 10a and a rear form tube 2.2 (
[0171] The rear form tube 2.2 can even be changed by moving at least one of the form elements back and forth between a circumferentially closed condition and a circumferentially open condition.
[0172] As illustrated in the cross sectional representations of
[0173] This circumferentially closed condition wherein the transversal press plungers do not only contact the meat strand 100 but also in part pressure thereupon, the so called second transversal compression which is performed in the second transversal direction 1.2 is achieved for the rear form tubes 2.2 in that the two rear U-shaped components 2.2b are jointed pivoted upward from the loading position in
[0174] As illustrated best in the side view of
[0175] In this circumferentially closed slicing configuration of the form tube 2 according to FIGS. A and 2B the meat strand 100 resting in the respective form tube can be moved forward downward in the longitudinal pressing position 10a, using a respective longitudinal pressing plunger for inserted into the inner cross section 7 of the respective circumferentially closed form tube 2 precisely fitting and penetrating illustrated in
[0176] Each meat strand 100 is respectively pushed beyond a forward lower end of its form tube 2 for slicing into slices 101 until the meat strand contacts with its front face end at a stop plate 13 (
[0177] Thus, the adjusted distance in the longitudinal pressing direction 10a between the stop plate 13 and the blade 3 determines the thickness of the slice 101, 102.
[0178] The cut off slices 101, 102 respectively fall onto one of two weighing stations 18 arranged adjacent to the each other and are weighed at this location either individually or when the slices 101, 102 are to be combined into portions, the weight obtained after each new slice of the building portion 110 that remains on the weighing station 18 is weighed.
[0179] Subsequently the slice or the generated portion is transferred from the weighing station 18 whose top side is configured as a feeder transporting in the pass through direction 10b to an extraction conveyor arranged adjacent thereto in the downstream direction and extracted wherein these components are also advantageously provided separately for each track of the cutting machine adjacent to the cutting machine.
[0180] In order to reduce an idle time between slicing a first meat strand 100 and a second meat strand 100 that is to be cut up subsequently thereto each form tube 2 as recited supra is divided in the longitudinal pressing direction 10a into a front form tube 2.a and a rear form tube 2.2.
[0181] Both (
[0182] In the front form tube 2.1 (
[0183] The latter also applies for the rear form tube 2.2. but here additionally as illustrated in
[0184] For the first configuration according to
[0185] Between the rear form tube 2.2 and the front form tube 2.1 an intermediate plate is arranged that is move able into an orthogonal plane to the longitudinal pressing direction 10a, which is best visible in
[0186] As soon as the meat strands 100 arranged in the closed form tubes 2 in the slicing position are mostly sliced up and remaining rear ends of the meat strand 100 are only arranged in the longitudinal portion of the front form tube 2.1 and are moved further forward therein by the longitudinal press plunger 4 and sliced up the rear U-components 2.2b of the rear form tubes 2.2 typically connected with each other by a center wall can be increased in width and pivoted down into the loading position. From the feeders 14a, b the next two meat strands 100 to be sliced can be moved by the insertion device 21 into the rear elements 2.2b pivoted downward into an aligned position relative to the feeders 14a, b in order to reduce a loading time when switching to the next meat strands 100 during slicing.
[0187] The goal to cut off slices 101, 102 with a predetermined target weight from a meat strand 100 with uneven cross section can only be achieved when a volume of the meat slice is controllable.
[0188] For this purpose on the one hand side a slice thickness d is adjusted in a defined manner by adjusting a distance 9 of the stop plate 13 relative to the blade 3 during cutting a slice 101.
[0189] The side view of
[0190] When the blade 3 is moved for cutting off a slice 101 from its starting position according to
[0191] In order to further reduce charging time the blade 3 additionally after cutting off a respective slice 101 thus running over the inner corresponding section 7 of the at least one form tube 2 lifts off in the feed direction 10a in a lift off movement 28b from the forward face of the front form tube 2.1 where it has moved along for cutting off the slices 101 in a contacting manner or with a very small distance and subsequently or simultaneously with this lift off movement 28b commences a return movement 28c whose end is illustrated in
[0192] Subsequently the blade 3 returns by a reset movement 28d against the feed direction 10a to the starting position of the cut off process as clearly evident from
[0193] Viewed in the first transversal direction 11.1 thus the blade 3 caused by an indicated lift off device 28 performs an orbit able movement in a rectangular or lentilcular shape.
[0194] The stop plate 13 however neither performs the axial lift off movement 28b or the reset movement 28d of the blade 3 but only performs its cutting movement 28a and the return movement 28c thus always remains in the same axial position in the cut off process of a slice. Only between the cut off processes the axial position of the cutting plate 13 will be changed now and then in order to vary the thickness of the slices 101 to be produced.
[0195] The cutting unit 27 is prevented so that during the first cutting process the stop plate 13 is only firmly coupled with the blade 3 in the second transversal direction 11.2.
[0196] The contact in this second transversal direction 11.2 between the blade axis 3 and the stop plate 13 is also adjustable since the gap viewed in the feed direction 10a between the flying circle 3* and the analogously concave forward edge of the contact plate 13 oriented towards the blade 3 as illustrated in
[0197] Through this lift off movement 28b directly after cutting off a slice or a pair of slices moving the meat strands 100 forward can already begin even when viewed in the feed direction 10a in the second transversal direction 11.2 the blade 3 has not yet completely left the free inner cross section 7 of the form tubes 2.
[0198] In addition to the slice thickness in order to obtain a predetermined nominal weight and thus a nominal volume of the slices 101 also their surface area, thus transversal to the thickness must be known and controllable. For this purpose compressing the elastic meat strand 100 is used in a form tube 2 before slicing the meat strand, wherein the compressing forms a defined cross section.
[0199] When the form tube 2 which is defined circumferentially by the form tube components and also in the longitudinal pressing direction 10a by intermediate plate 8 on the one hand side and also by the longitudinal press plunger 4 on the other hand side includes a defined inner free space 7 and the inner free space is completely filled by the meat strand 100 the cross section of the meat strand 100 is identical to an inner free cross section 7 of the form tube 2 and thus the surface of the slice 101, 102 to be cut off as well as the volume and thus also the weight of the cut off slice as long as the thickness is known or can be controlled even when the slice contour moves back after the cut off.
[0200] In order for a provided inner defined free space to be filled completely in the form tube 2 by the elastic meat strand 100 that is unevenly shaped in the non-compressed condition the meat strand 100 has to be compressed in the form tube 2 so that no unfilled cavities remain in the form tube 2.
[0201] For this purpose the instant meat strand 100 is compressed in both transversal directions 11.1 and 11.2 as well as in the longitudinal pressing direction 10a.
[0202] According to
[0203] The two rear elements 2.2b have a common center wall which is used as a fixed side wall that is oriented towards the other rear form tube 2.2 wherein the fixed side wall is integrally configured together with a respective base of the rear form element 2.2b as an angle element 2.2b1. Thus the two angle element 2.2b1 through the one piece configuration for both rear form tubes 2.2 jointly form an inverted T-shape component in cross section.
[0204] The respectively remaining inner free cross section 7 is approximately rectangular with rounded corners so that the elastic meat strand 100 can also easily apply to the corners which is the easier the more rounded the corners are.
[0205] For this purpose inner corners of the cross section of the U-shaped components 2.2b are rounded and the transversal press plungers 2.2a have an approximately triangular protrusion at their longitudinal edges of the free face wherein the protrusion protrudes forward and has a hypotenuse that is circular arc shaped concave and oriented towards the inner free cross section 7.
[0206] The outer side wall for each form tube 2 is configured in the first transversal direction 11.1 move able relative to the angular element or T-element 2.2b1 as a transversal pressing wall 2.2b2 and moveable with its lower narrow side closely along the top side of the horizontal arm of the respective angular element 2.2b1 towards the center wall or away from the center wall.
[0207] For inserting a new meat strand 100 the transversal pressing wall 2.2b2 is moved to a maximum distance from the center wall in outward direction wherein the transversal pressing wall still rests on a top side of the angle element 2.2b1 (
[0208] Thereafter the transversal pressing wall 2.2b2 is moved in a direction towards the center wall (
[0209] The inward movement of the transversal pressing walls 2.2b2 to a defined end width of the U-element 2.2b is necessary since during subsequent upward pivoting the rear U-elements 2.2b, the rear transversal press plungers 2.2a always remaining in the slanted position relative to the pass through direction 10b have a defined width and thus during penetrating into the U-components 2.2b which represents the second transversal compressing in particular when the at least one transversal press plunger 2.2 after penetrating are additionally moved forward against the components 2.2b during penetrating shall close their top side.
[0210] After pivoting up the rear components 2.2b which is possible in this case due to the one piece T-element only for both form tubes 2 together with the rear U-components 2.2b that are separately configured for each form tube 2 and angle elements 2.2b1 would also be possible separately and independently from each other with the new meat strand 100 respectively inserted therein is certainly only possible after the previously sliced meat strand 100 is sliced completely and the longitudinal press plunger 4 is pulled back against the longitudinal pressing direction 10a far enough so that it is arranged behind a rear end of the meat strand 100 when the meat strand 100 arranged in the respective U-element 2.2 during upward pivoting.
[0211] Advantageously the position of the rear end is determined in that the end position of the insert slide 21 which then has to be respectively provided and actuated separately for the two tracks, is determined relative to the respective U-component 2.2b at an end of the insertion process of the new meat strand 100 so that the longitudinal press plunger 4 only has to be pulled back slightly behind this position in order to further reduce idle times.
[0212] By inserting the rear transversal press plunger 2.2a into the rear U-component 2.2b to a fixated predetermined end position so that the free cross section corresponds to the surface of the inserted longitudinal press plunger 4 it is known together with the nominal width, the surface of the free inner cross section 7 of the respective form tube 2 is known and thus the cross section of the meat strand 100 in compressed condition so that slices 101, 102 of a defined and controlled volume can be cut off.
[0213] The longitudinal press plunger 4 can thus be replaced for this purpose as a function of a thickness of the meat strands 100 to be processed with another press plunger 4 with another cross section wherein the replacement is performed at the piston rod 12.
[0214] In order to facilitate complete filling of the inner free space 7 of each form tube 2 during compressing with the material of the meat strand 100 the free inner cross section 7 in spite of the rectangular shape or trapezoid shape with two opposite parallel extending inner surfaces has rather strongly rounded inner corners.
[0215] At the one piece angle element 2.2b1 this rounded shape can already be provided during production, the other rounded shape is provided at the free lower downward oriented longitudinal edge of the transversal pressing wall 2.2b2 from which a protrusion 17 protrudes in ward from an inward oriented side surface wherein the protrusion is shaped as an advantageously right angle triangle with an hypotenuse that is configured concave as a quarter circle.
[0216] The same protrusions 17 are provided at the lower longitudinal edges of the transversal press plunger 2.2a.
[0217] The described first transversal compression of the meat strand 100 in the first transversal pressing direction 11.1 can also be performed in a transversal pressing tub that is arranged immediately in front of the rear form tube 2.2 in a loading position of the rear form tube 2.2 instead of being directly provided in the rear U-component 2.2b of the rear form tube 2.2.
[0218] The transversal pressing tub can either be configured as illustrated in
[0219] Then subsequently supported by the insertion slide 21 the meat strand 100 compressed in the first transversal pressing direction 11.1 is inserted into the U-component 2.2b of the rear form tube 2.2, whose cross sectional width of the u-shaped component then already corresponds to the nominal width. Thus the U-shaped component 2.2b of the rear form tube 2.2 can also be integrally configured in one piece.
[0220] In
[0221] Advantageously an intermediate plate 8 is arranged at the front end of the longitudinal pressing direction 10a of the rear U-shaped component 2.2b wherein the intermediate plate is moveable in the second transversal direction 11.2 relative to the form tube 2, either separately for each form tube 2 or continuous over the two form tubes 2 in the first transversal direction 11.1 wherein the intermediate plate after folding up the rear U-component 2.2b is then arranged in the longitudinal pressing direction 10a between the front form tube 2.1 and the rear form tube 2.2.
[0222] This intermediate plate 8 can be moved back and forth between a closing position closing the inner cross section 7 of the form tube 2 and an open position releasing the inner cross section 7.
[0223] After pivoting the rear U-shaped component 2.2b into the slicing position by a scissor arrangement 19 the intermediate plate 8 is initially still in the closed position thus until the meat strand 100 resting in the rear form tube 2.2. and transversally compressed in the transversal direction 11.1 and 11.2 is then subsequently compressed by the longitudinal press plunger 4 also in the longitudinal pressing direction 10a wherein the intermediate plate 8 is used as a stop in the longitudinal pressing direction 10a. Since the intermediate plate is supported downstream by the front form tube 2.1 it can be configured very thin.
[0224] The longitudinal compressing thus forward movement of the longitudinal press plunger 4 by the driven piston rod 12 is performed until a defined pressing force is reached so that determining the end position of the longitudinal press plunger 4 by a non-illustrated position sensor determines a distance of the longitudinal press plunger 4 from the intermediate plate 8 and thus the entire volume of the meat strand 100 so that it can be calculated in advance how many slices of a defined volume thus with a defined thickness can be sliced there from. For, if the actual end position of the longitudinal press plunger does not coincide with a previously expected target position, at least the deviation from the same is known in the form of the reached end position, and it can be taken into account in the calculation. Namely within particular limits also the longitudinal press plunger which can be configured in two pieces in the extension in the longitudinal transversal direction can be configured variable.
[0225] Since the two parallel inserted meat strands 100 are never identical with respect to its volume and shape the lengths of the completely compressed meat strands 100 and thus also the number of identical slices (101, 102) that are obtainable there form are different for the two meat strands 100 and for example one of the two meat strands 100 will exit the longitudinal portion of its rear form tube 2.2 earlier during slicing.
[0226] When the U-shaped components 2.2b for the two form tubes 2 are configured separately the U-component 2.2b can be pivoted downward by the scissor arrangement 19 earlier. By the same token the longitudinal press plunger of the meat strand 100 out of the two meat strands that is sliced up completely earlier can be moved back in to its pulled back condition earlier.
[0227] Though the stop plates 13 maybe configured separate and independently from each other and their distance also from a common blade 3 thus with respect to the sliced thickness to be obtained are adjustable independently from each other slices 101, 102 with different thickness can be produced on both tracks of the cutting machine 1 thus from the two form tubes 2.
[0228] After the longitudinal compression has been performed thus the respective longitudinal press plunger 4 has reached its nominal pressing force the intermediate plate 8 is moved in the transversal direction from the closed position into the open position by an intermediate plate drive.
[0229] Depending on the thickness of the intermediate plate 8 thus a gap created in the feed direction 10a between the front form tube 2.1 and the rear form tube 2.2 can be closed by inserting a fill plate 8 according to
[0230] The longitudinal press plunger 4 is moved further forward into the rear form tube 2.2 and thus the front end of the meat strand 100 received there in is moved forward into the front form tube 2.1 and through the front form tube until the meat strand 100 contacts the stop plate 13.
[0231] In a completely compressed configuration of the meat strand, the compression position of the form tube 2 the front form tube 2.1 has the same free inner cross section 7 as the rear form tube 2.2.
[0232] As illustrated in
[0233] either a one piece U-shaped component in cross section 2.1b per front form tube 2.1 and for the two adjacent front form tubes 2.1 and for the two adjacent front form tubes 2.1 for a common center wall a W-shaped component as illustrated in the right portion of
[0234] or an annular closed O-shaped component 2.1b for each form tube in which a front transversal press plunger is move ably supported as illustrated in the left portion of
[0235] Thus, the forward transversal press plunger 2.1a penetrates by the same amount into its forward U-shaped component like the rear press plunger 2.2a into its rear U-shaped component 2.2b. Therefore the forward and the rear transversal press plunger 2.1a and 2.2a can be integrally configured also for each form tube 2 in one piece and also moved together thus even over both form tubes 2 as a common press plunger unit as long as the same longitudinal press plunger 4 is used at both piston rods 12, thus with the same extension at least in the second transversal direction 11.2, advantageously with identical front surface area.
[0236] In the same view of
[0237]
[0238]
[0239] The longitudinal sectional views of
[0240] The stop plate 13 is adjustable in the longitudinal pressing direction 10a with its axial distance to the blade 3, wherein it is visible that the stop plate 13 and the blade 3 advantageously do not overlap in the longitudinal pressing direction 10a.
[0241] Between the front form tube 2.1 and the rear form tube 2.2 in turn the intermediate plate is visible which is in this case attached at a rear face of the front form tube 2.1 including the drive of the intermediate plate 8.
[0242] In this embodiment an additional stop element is advantageously provided at the front end of the rear form tube wherein the additional stop element is not illustrated and closes an inner free cross section of the rear U-component 2.2b and is also move able in the transversal direction, for example provided as an end plate and a stop when inserting the meat strand 100 in the loading position.
[0243] After folding up the rear U-shaped portion 2.2b and before longitudinal compression the intermediate plate 8 is moved into a closing position closing the inner free cross section 7 and thus moves the end plate that is move able in the same plane and direction and advantageously equally thick out of the free inner cross section 7.
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[0245] The cutting unit 27 which carries the motor 25 and the support plate 24 with the blade 3 also includes a receiver 26a for the stop plate 13 which is configured along guides 26b which are configured at the receiver 26a to be adjusted in the longitudinal pressing direction 10a within the cutting unit 27 as described based on
[0246]
[0247]
[0248] The slices cut off from the blade 3 at the forward end of the form tube 2 drop onto a weighing station 18 which transfers the slices or also the portions after weighing onto a first extraction conveyor 22. According to
[0249]
[0250] The blade 3 is still arranged completely above the form tube 2 or the two adjacent form tubes 2.
[0251]
[0252] After lowering the blade 3 the blade covers the free inner cross section of the two form tubes 2 and the cut off slices wherein
[0253]
[0254] As soon as this is the case the rear U-shaped component 2.2b of the rear form tube pivots using the scissor arrangement 19 about a pivot axis 5 that is better visible in
[0255] The transversal pressing walls 2.2b2 are thus run outward by maximum amount relative to the center wall of the angle element 2.2b1 c.f.
[0256] In this condition a last left over of the meat strand 100 can be moved forward in the front form tube 2.1 by the longitudinal press plunger 4 and can be cut up further.
[0257] As soon as the insertion slide 21 have moved out of the rear U-shaped components 2.2b against the feed direction 10b again according to
on the one hand side according to
[0258] In order to prevent collisions between the new meat strand 100 and the longitudinal press plunger 4 the longitudinal press plunger 4 has to be behind the rear ends of the meat strands 100 disposed in the rear U-shaped elements 2.2b after reaching the completely raised position as illustrated in
[0259] On the other hand side according to
[0260] This is performed after the rear U-shaped components 2.2b have reached their completely upward folded position according to
[0261] After the new meat strands 100 are transversally compressed in the rear form tubes 2.2. in both transversal directions 11.1 and 11.2 and the rear form tubes 2.2 thus have the same free inner cross section has the front form tubes 22.1 can be performed by moving the longitudinal press plunger 4 forward in the longitudinal pressing direction 10a and subsequent slicing with the new meat strand 100 has commenced as described supra.
[0262] A second embodiment of the cutting machine 1 that differs from
[0263] The second embodiment differs from the embodiment of
[0264] On the one hand side in order to perform approaching and off-setting the rear U-shaped components 2.2b relative to the rear transversal press plunger 2.2a or the transversal press plunger 2.1+2.a extending over an entire axial length of the form tubes are moved apart or together. In the first transversal direction 11.1, wherein the two components keep their parallel alignment relative to each other in that in turn using the scissor rod arrangement 19 the rear U-shaped component 2.2b is offset from a remainder of the form tube 2, thus not by pivoting about a pivot axis,
[0265] Thus each rear U-shaped component 2.2b extends forward downward also in the loading position illustrated in
[0266] For this purpose the in feed conveyor 14a,b has to move the meat strands 100 to a level of a rear end of the rear U-shaped component 2.2b that is in the loading position and can be configured not only horizontal at its front end but also slightly downward inclined in order to facilitate drop in.
[0267]
[0268] As evident from the configuration in
[0269] The cutting unit 27 includes a base element 32 which is moved far enough downward in the first blade transversal direction 31.1 for cutting off a slice so that the cutting edge 3a of the blade 3 attached therein which is straight in this embodiment and extends through a cross section of the meat strand 100 in its entirety as illustrated in FIG. 7C1.
[0270] The base element 32 includes two side carriers 32.a that are offset from each other which are supplemented by two spacer rods 32b offset in parallel to each other and extending transversal to the extension of the lateral beams 32a extending transversal to the first blade transversal direction 31.1 wherein the spacer rod 32b have a circular cross section and supplement the side beams 32a to form a base element frame 32.
[0271] The blade unit 33 is attached at a lower spacer rod of the two spacer rods 32b in which the blade 3 is arranged.
[0272] The blade unit 33 includes three support struts 35 that are offset from each other in the longitudinal direction of the lower spacer rod 32b wherein the support rods 32 are pivot ably supported at the spacer rod 32b and firmly connected at their free end with a support plate 34 that is continuous over all three support struts 35. The support plate 34 thus extends in the same direction as the spacer rod 32b, thus in the second blade transversal direction 31.2.
[0273] Thus, the strip shaped blade 3 is arranged in the feed direction 10a directly behind the back side of the support blade 34 so that it protrudes beyond the support edge 34a of the support plate 34 with its cutting edge arranged at the bottom edge of the blade 3, but move able relative to the support blade 34 in the second blade transversal direction 31.2 the extension of the blade edge 3a.
[0274] As illustrated in the enlarged detail view of FIG. 7C1 the blade 4 contacts with a front surface at t shoulder that is machined into a back side of the support plate 34, wherein the shoulder is arranged at a slant angle relative to the front side of the support plate 34.
[0275] Thus, the blade 3 is arranged with its cross section is arranged at a slant angle to a cross section of the support blade 34 and the cutting edge 3a of the blade 3 protrudes against the feed direction optionally even slightly beyond the front surface of the support plate 34.
[0276] Thus, in this case the blade 3 is arranged on its front surface at a slant angle to form a cutting edge 3a, wherein the bevel of the front surface of the blade 3 defines the blade plane 3 and can as stated supra be oriented against the feed direction 10a slightly in a direction of the form tube in front of the front surface of the support plate 34.
[0277] This is achieved in that the blade 3 with each of its ends is attached at the free end of a respective drive lever 36 which is respectively configured as a two arm drive lever and pivot able in its center portion at opposite ends of the support plate 34 that are arranged opposite to each other in the main extension of the blade plate 34, the second blade transversal direction 31.2 about a lever axis 36 arranged transversal to the blade plane 3 and thus also to the support plate plane 34.
[0278] The other two free ends of the drive levers 36 are connected with each other by a coupling rod 37 so that the oscillating back and forth movement caused by a blade motor 38 of the driven pivot lever 36 is not transmitted by the blade 3 itself but also by the coupling rod 37 to the other pivot lever 36 so that the blade 3 can be configured less stable.
[0279] It is appreciated that the pivot levers 36 can also be configured as one arm levers and so that the engagement point of the pivot lever driven by the blade motor 38 and operatively connected with the driven pivot lever 36 has to be in an operative connection between the pivot axis 36 and the attachment point of the blade 3 at the pivot lever 36.
[0280] Due to the pivot levers 36 pivoting about their lever axis 36 the blade 3 and also its cutting edge 3a does not perform an exact linear oscillating movement of its straight cutting edge 34a but a slightly arcuate movement whose curvature radius corresponds to a distance between the lever axis 36 and the attachment end of the blade 3 for each pivot lever 36. Subsequently and oscillating back and forth movement is described for simplification movement.
[0281] Due to the pivotable attachment of the support rods 35 about the lower pacer rod 32b furthermore the entire blade unit 33 including support rod 35, support plate 34, blade 3, drive levers 36 can be pivoted back and forth about the spacer rod 32b using as a pivot axis 28 wherein the lower spacer rod has a circular cross section wherein the pivoting is performed from to cutting position to a lift off position.
[0282] In FIG. 7C1 the cutting position is illustrated in which the blade plane 3 is arranged parallel to the first blade transversal direction 31.1 into which the base element 32 is moved along the machine frame in order to cut off slices.
[0283] FIG. 7C2 on the other hand side illustrates the lift off position in which the blade unit 33 is pivot able by a small amount about the pivot axis 28, thus about the lower spacer rod 32b in the feed direction 10a thus away from the meat strand.
[0284] FIGS. 7D1 and 7D2 illustrate an embodiment which differs only slightly from the embodiment of FIGS. 7C1 and 7C2.
[0285] On the one hand side the motor 38 is not arranged forward protruding at the base frame 27 but extending parallel to the base frame 27 at a side of the base frame 27.
[0286] The motor 28 drives the blade 3 through a connecting rod 31 directly oscillating along an extension, wherein the blade is operatively connected with the slide 39 which is supported in the and extension direction of the blade 3.
[0287] The motion sequence of the blade 3 resulting therefrom is evident from
[0288]
[0289]
[0290] Contrary to the solution described herein only the cutting edge 3a of the blade 3 performs the annular orbit able movement including the cutting movement 28a, lift off movement 28b, return movement 28c and the feed movement 28d as described in
[0291] The pivot movement is also performed by the same cutting unit 33 besides being performed by the cutting edge 3a but lifting off from the face side of the meat strand 100 is accordingly less than the lift off of the cutting edge 3a corresponding to the smaller distance from the pivot axis 28.
[0292] This embodiment of the cutting unit achieves the same advantages with respect to the early onset of feeding of the meat strand 100 for cutting off the new slice 101 but a disadvantage of the solution of a rotating circular disc shaped or cycle shaped blade 3 is prevented which is based on the fact that a blade 3 of this type extending over two or more meat strands 100 adjacent to each other and cutting them simultaneously avoids the large mass of a blade of this type which has to be accelerated and slowed down for each cutting process.