Method and Device for Fire Protection by a Hybrid Composition of Mist and Inert Gas
20190232094 ยท 2019-08-01
Assignee
Inventors
Cpc classification
A62C31/02
HUMAN NECESSITIES
A62C5/008
HUMAN NECESSITIES
International classification
Abstract
A device, composition, and a process for a hybrid blend of inert gas and mist produced for fire protection by local or total flooding. The method mixes ultrafine water mist, preferably less than 20 microns diameter produced by atomization and an inert gas such as nitrogen. A homogeneous hybrid composition discharges from a swirling flow mixer-injector device. The hybrid composition extinguishes a fire source in reduced time by simultaneous and synergistic cooling with the mist and inerting with the inert gas. After extinction oxygen remains at a safe level of 12.5-15% (V). The high-velocity inert gas flow of 35-75 mph velocity in the mixing-injector column formed by an exit in the mixer-injector device entrains the low-velocity mist flowing out of atomizer. The device creates a swirling, high-speed, and expanding flow of the hybrid composition inside the fire protection volume at ambient pressure.
Claims
1. A method of producing a hybrid blend of mist and inert gas for fire suppression comprising steps of: a. providing a flow of a mist comprising water; b. providing a flow of inert gas; c. the flow of inert gas entraining the mist to form the hybrid blend; and d. discharging the hybrid blend to a fire source.
2. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 1 in which the step of said flow of inert gas entraining said water mist to form the hybrid blend forms a homogeneous hybrid blend consisting of water mist and inert gas.
3. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 2 in which said inert gas includes any selection of an inert gas blend, a clean gas, or nitrogen.
4. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 1 in which said mist comprises water droplets uniformly less than 20-micron diameter.
5. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 4 in which the step of providing a flow of mist comprising water includes preparing the mist from a source using a selection of a high-frequency water submerged fixed-bed ultrasonic atomizer, a fixed bed ultrasonic mist surface atomization, a microfluidic atomizer, a pressure ultrasonic atomizer, or a pressure atomizer nozzle.
6. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 1 in which said method uses an injector device having an injector body with a tangential inlet, a central tube within said injector body having a mist inlet and mist outlet, and an exit, and a. said step of providing the flow of mist comprising water includes said flow being through the central tube of injector device; b. said step of providing the flow of inert gas includes said flow entering the injector body through the tangential inlet creating a swirling flow of inert gas; and c. said step of said swirling flow of inert gas entraining the water mist to form the hybrid blend occurs downstream of the tangential inlet near the exit of the injector device by the swirling flow of inert gas surrounding the flow of mist.
7. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 1 in which said step of the flow of inert gas entraining the water mist to form the hybrid blend includes creating a swirling flow of the inert gas by a tangential inlet to an injector body, by fixed vanes, by baffles, or by other swirling flow generating means, and providing a variable ratio of mist to inert gas determined by controlling a proportion of mass of the swirling flow of inert gas at the exit and by controlling a proportion of the flow of mist.
8. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 6 in which the said step of said swirling flow of inert gas entrains the mist to form the hybrid blend includes: a. providing a mist outlet with an inverted cone causing the flow of mist to move annularly controlled by the geometry of taper of the cone; and b. providing an outer annular region about the exit where the swirling flow of inert gas entrains the mist through an annular slit formed by the inverted cone and the outer annular region.
9. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 8 in which said step of providing the outer annular region about the exit includes providing a ring with an inwardly angled slant determined to control velocity of the swirling flow of inert gas, whereby the combination controls entrainment of the mist through the annular slit.
10. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 9 in which said step of said step of providing the ring with an inward and outward movement in relation to the cone to vary annular slit at the exit and control the velocity of the swirling flow of inert gas.
11. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 9 in which: a. the step of providing a ring with the inwardly angled slant determined to control velocity of the swirling flow of inert gas includes providing said swirling flow of inert gas at a high-speed between 35 and 75 miles per hour and diverting the swirling flow of inert gas toward the center of the exit and creating a mixing plane where the entraining the mist to form the hybrid blend occurs; and b. the step of discharging the hybrid blend to the fire source includes generating an expanding flow of the hybrid blend simultaneously cooling the fire source by mist and inerting the fire source by an inert gas to extinguish the fire source.
12. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 6 in which the step of said method using the injector device having the injector body with the tangential inlet includes at least two tangential inlets with each on opposing sides of the injector device, whereby the swirling flow of inert gas includes said flow entering the injector body through the tangential inlets.
13. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 11 in which the step of discharging the hybrid blend to the fire source includes deploying the hybrid blend into the fire source at a velocity of 40 miles per hour or greater to fill a protected volume and accomplish an extinction concentration of the hybrid blend.
14. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 13 in which the step of deploying the hybrid blend into the fire source at the velocity of 40 miles per hour or greater to fill the protected volume and accomplish the extinction concentration of the hybrid blend includes an additional step of maintaining an oxygen level in the protected volume of greater than 12.5% (V).
15. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 1 in which the step of discharging the hybrid blend to the fire source includes: a. controlling a discharge direction determined by a fire detection sensor or preselected application; b. controlling a discharge velocity of the hybrid blend according to a preselected application; and c. deploying the hybrid blend into the fire source to fill a protected volume and accomplish an extinction concentration of the hybrid blend.
16. A method of producing the hybrid blend of mist and inert gas for fire suppression as in claim 15 in which the step of discharging the hybrid blend to the fire source includes forming a converging and diverging flow the hybrid blend.
17. A hybrid composition for fire suppression comprising of a homogeneous blend of: a. inert gas; b. clean gas; and c. a mist of water intimately mixed with the inert gas through entrainment and the mist comprising droplets having a diameter of 20 microns or less.
18. A hybrid composition for fire suppression comprising the homogeneous blend of claim 17 in the mist consists of droplets of said mist have a diameter of 10 microns or less.
19. A mixer-injector device for fire suppression comprising: a. an atomizing source for generating a mist comprising water droplets less than 20 microns in diameter; b. an injector body with an outer wall; c. at least one tangential inlet attached to the outer wall of the injector body for receiving a flow of inert gas; d. a source of inert gas attached to the at least one tangential inlet for providing the flow of inert gas; e. a central transport tube within the injector body for receiving a flow of the mist from the atomizing source; and f. an exit of the injector body including an annular area created by the outer wall of the injector body and the central transport tube where the inert gas entrains the mist.
20. A mixer-injector device for fire suppression as in claim 19 in which: a. the source of inert gas includes nitrogen cylinders attached to the at least one tangential inlet for providing the flow of inert gas in the form of nitrogen; and b. the exit of the injector body includes an annular slit created by an inverted cone within an end of the central transport tube at the exit in combination with a ring on an end of the injector body at the exit and the ring having an inwardly angled slant defined by an exterior lip of the ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0043] Referring to the figures, the applicant discloses a hybrid blend process and method using ultrafine water mist and inert gas mixing enhanced by the mixer-injector device design and deployment of a hybrid composition agent. The hybrid composition has a hybrid blend of mist and inert gas. Applicants intend to provide the reader with an enabling understanding of the invention. Applicant does not intend to limit the invention concerning any described features, and the claims define the scope of the invention.
[0044] The present invention differs from the prior art commercial methods in that mixing of inert gas is a post-processing method after completion of water atomization. In a first step, water is atomized by an ultrasonic device or other methods to produce ultrafine water mist. Unlike in commercial water mist technologies, in the method described herein the inert gas is not used as an atomizer gas to produce an ultrafine mist or as a propellant. In the present embodiments, the method atomizes the water mist before mixing with an inert gas, which may comprise nitrogen. Mixing of atomized mist with inert gas gives an opportunity to vary the proportions (%) of water and inert gas with a wide range unlike in current nitrogen propellant systems. The inert gas is nitrogen or other inert gases such as CO.sub.2, aragonite, and blends of naturally occurring inert gases including INERGEN, or PROINERT. The inert gas may also include other inert gases and clean gas agents such as HFC-227ea, FM-200, FE-227, HFC-125, NOVEC 1230, and other similar clean gaseous agents.
[0045] The present embodiment provides an improved hybrid blend of ultrafine water, preferably below 10 microns, and an inert gas for improved cooling and inerting processes. In the method of the embodiment, the hybrid blend acts simultaneously because of a nearly molecular level mixing of both components to produce a pseudo-gas hybrid mist which does not wet or controls for damaging moisture. The method disclosed accomplishes the enhanced mixing via an injector or mixer-injector device. The flow of mist and flow of inert gas pass through this injector and micron-level droplets of the mist are entrained by inert gas at a defined exit area of an injector column. The mixer-injector device mixes the ultrafine mist droplets and the inert gas before they discharge from the injector for deployment into the enclosure with a fire source. The combined flow inside the injector at the exit portion of the injector column is of a helical pattern with expanding swirls. Ultrafine water mist fire suppression without inert gas was disclosed earlier by the present inventors (U.S. Pat. No. 7,090,028). Here, the hybrid composition, method, and mixer injection device of the present improvement improves the fire suppression capability over using only ultrafine water mist.
[0046] The ultrafine mist production may derive from any suitable atomization source including: 1) 10 micron or less and monodisperse (uniform droplet size) with various concentrations is produced using high frequency fixed-bed ultrasonic atomizer, 1.4-2.4 MHz (Adiga et al., U.S. Pat. No. 6,883,724), 2) other sources such as surface atomization, 3) microfluidics and 4) ultrasonic pressure or pressure nozzle atomized mist, or others. Further discussion of particular embodiments follows below according to the figures.
[0047] As shown in specific embodiments, the ultrafine water mist is input to a specially developed mixer-injector device as shown in
[0048] The ultrafine mist from any one of the misting sources 82 described in further embodiments flows in the central tube 14. At the end of the mist outlet 16, an inverted solid cone 18 is installed to create an annular out-flow mist rather than a tube-full of flow of the mist. The swirling nitrogen 20 flows in the outer annular region 12 and entrains the mist 22 coming forth from the central tube 14 as the annular flow at the center of the injection column 24 at the exit section 28. The next figures show the shape and length of the top, solid cone 18 and the inner and outer annular flows of the mist 22 and inert gas 20. The swirl flow of inert gas 20 exiting the injector is diverted towards the center of the exit portion 28 of the column by a ring 26 on the end of the injector body 10 having an inward slanting lip 30 on the exterior surface of the ring as shown in
[0049] The inward slanting lip 30 at the exit section 28 end of the injector body is shown clearly in a top perspective view of the injector in
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[0052] The top view of the annular flow pattern is shown in
[0053] In another embodiment, the system works for acceptable applications without the cone, as a tube-full of flow. The outward flow velocity of mist 60 decreases for these applications. This example is shown in the embodiment of
Example
[0054] A method of producing an ultrafine mist for the hybrid blend using a high-frequency submerged atomizer:
[0055] This example uses high-frequency water submerged fixed-bed ultrasonic atomizer. Before starting the atomizing apparatus, air is blown on the atomizer to clean the disk surface. A prior patent describes this method (Adiga et al. U.S. Pat. No. 9,533,064). A sensor for the fixed-bed atomizer controls the water level. Also, an over-flow valve can be used to control the water level. The ultrafine mist is then extracted and carried upwards by a carrier gas (air, inert gas, or a mixture). The mist flows through an annular slit created by an inverted cone 18 as shown in
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[0057] In another embodiment, the inert gas flow can avoid the inner wall of the injector body in the design so that the inert gas directly swirls and mixes effectively with the center flow of mist. Such a mixing methodology is reported by present inventors (U.S. Pat. No. 7,524,442, 7,744,786) on a drying process introducing tangentially. In this hybrid composition inert gas/mist mixing application, the method can vary the exit velocity of the hybrid blend by converging the discharge end of the tube.
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[0060] An additional embodiment comprises of a baffle or a plate at the discharge injector end that can direct the flow upward, forward and downward depending on the flow requirement. This mechanical design of flow direction control can link to the detector that finds the fire.
[0061] Other embodiments for misting may use surface misting. The surface misting device uses low frequency (40-100 kHz) to produce mist. Water is injected on top of the plate by a metered pump. The mist plume is straight and has momentum like a nozzle mist.
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[0063] The system cabinet for the method and device for the hybrid composition referenced before has two exemplary configurations. Another configuration provides a remote agent source (RAS). This alternative means, the gaseous agent, nitrogen is stored as a bank of cylinders in a remote location and is piped to the cabinet by pipes. As an advantage, the nitrogen cylinder banks are not placed in the data centers locally to the system cabinet.
[0064] A comprehensive data table is generated on hybrid blend system performance. The water mist rate varied from 300-400 ml/min. The hybrid blend system agent (a hybrid composition of mist and nitrogen) discharge velocity can be varied depending on the room size and fill time, and the number of misting devices required. The design is calculated based on the water/inert gas ratio for specific applications. In one embodiment for 28 m3 room, one mister 400-500 ml/min capacity and about 10-12 kg of nitrogen (inert gas flow) released at 200-300 psi pressure from a 49 L nitrogen cylinder. The water/nitrogen proportions (by mass) varied from 7-12%. The fire extinction time varied from 100 seconds (at 300 psi, 12% water) to 3.5 min (200 psi) depending on water concentration and nitrogen release pressures. The fire was 1-foot diameter n-heptane pool fire, and the test was conducted according to FM 5580 protocol (except for fire size). The extinction time can be as short as 100 seconds depending on water/nitrogen ratio and nitrogen release pressure.
[0065] The fire extinction at 300 psi at 12% water (Test #16 in
[0066] Synergistic effect:
[0067] Because of low-pressure release (200-300 psi), there is no need for room integrity test, sound pressure level (SPL), or pressure vent control system.
[0068] Since static pressure inside the nitrogen transport pipe is either low or near ambient, the system may use CPVC pipes unlike in high-pressure inert gas technologies.
[0069] One may use the embodiments described to extinguish fires in many fire scenarios. Some scenarios include data centers (electronics space) and sub-floor, data center hot and cold aisles containment, telecommunication facilities, machinery rooms, museums, libraries, archives, and clean rooms. Additional scenarios include residential and restaurant kitchen fire suppression, medical facilities, and medical equipment, food processing and pharmaceutical lab space, small volume high-value mission-critical areas applications, transformer cooling (selected size and configurations), local flooding, inerting, air blanketing, and preventing auto ignition and lithium-ion battery explosion mitigation.
[0070] Specific dimensions and process details relevant to hybrid composition fire protection and fire suppression are provided herein to demonstrate the invention, but these dimensions are not intended to limit the scope of the invention. One skilled in the art may make alterations to the embodiments shown and described herein without departing from the scope of the invention.