LED LIGHT DEVICE
20190237506 ยท 2019-08-01
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/90
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01L33/62
ELECTRICITY
H05B33/10
ELECTRICITY
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H01L27/15
ELECTRICITY
H05B33/10
ELECTRICITY
Abstract
Various implementations of lights and methods of lighting using LEDs as the illumination source are provided. In various implementations, for example, a light including an LED strip, a method of embedding the LED strip in one or more layers of material to incorporate the LED strip holistically into an illuminaire, and a method of illuminating works of art to provide an even, faithful presentation to a viewer are provided.
Claims
1. A method of producing an LED device comprising: providing an LED strip; and disposing the LED strip in at least one transparent or translucent material to incorporate the LED strip into an illuminaire.
2. The method of claim 1 wherein the LED strip is disposed between at least two layers of the transparent or translucent materials.
3. The method of claim 2 wherein the LED strip is embedded between the at least two layers.
4. The method of claim 1 wherein the LED strip is embedded within the material.
5. The method of claim 3 wherein the LED strip is embedded within an adhesive within the material or between the at least two layers.
6. The method of claim 1 wherein the material comprises a clear or colored material.
7. An LED strip device comprising: a plurality of LEDs disposed in a segment length-wise to a strip, and a bus connecting the plurality of segments, the bus disposed on a first side of the strip.
8. The LED strip of claim 7 wherein the first side comprises a bottom side of the strip.
9. The LED strip of claim 7 wherein the LED strip is disposed (i) within a material or (ii) within or between at least two layers of the material.
10. The LED strip of claim 9 wherein the LED strip is embedded (i) within the material or (ii) within or between the at least two layers of the material.
11. The LED strip of claim 7 wherein the plurality of LEDs are disposed into a plurality of segments in which the LEDs of each segment are disposed length-wise relative to the strip.
12. The LED strip of claim 11 wherein the bus connecting the plurality of segments is disposed on a bottom side of the strip.
13. The LED strip of claim 7 wherein the plurality of LEDs are disposed lengthwise along the LED strip and provide an even source of light without a lens or translucent filter.
14. A light comprising: an LED strip comprising a plurality of LEDs; a transparent or translucent material or plurality of layers of the material, wherein the LED strip is disposed (i) within the material or within or (ii) within or between the plurality of layers of the material.
15. The light of claim 14 wherein the LED strip is disposed within a slot formed in the material or at least one layer of the plurality of layers of the material.
16. The light of claim 14 wherein the LED strip is affixed to the material or at least one layer of the plurality of layers of the material via a plasticized material.
17. The light of claim 16 wherein the plasticized material comprises a transparent or translucent epoxy resin.
18. The light of claim 14 wherein the LED strip is affixed to the material or at least one layer of the plurality of layers of the material via an adhesive.
19. The light of claim 16 wherein the LED strip is encased within the plasticized material or adhesive.
20. The light of claim 14 wherein the LED strip is mounted in a surface of the material or at least one of the plurality of layers of the material.
21. The light of claim 14 wherein the LED strip is mounted to a surface of the material or at least one of the plurality of layers of the material.
22. The light of claim 14 wherein the LED strip is affixed to a surface of the material or at least one of the plurality of layers of the material.
23. The light of claim 14 wherein the LED strip is affixed to a slot or opening of the material or at least one of the plurality of layers of the material
24. The light of claim 14 wherein the LED strip is disposed within at least one layer of the plurality of layers.
25. The light of claim 14 wherein at least one of the plurality of layers shields a viewer's eyes from direct exposure to the plurality of LEDs.
26. The light of claim 14 wherein the light strip comprises an LED driver.
27. The light of claim 14 wherein an LED driver is disposed in or adjacent to the material or at least one of the plurality of layers of the material.
28. The light of claim 14 wherein the LED driver is disposed in one or more transparent, translucent, or opaque layers.
29. The light of claim 28 wherein the LED driver is embedded within one or more transparent, translucent, or opaque layers.
30. The light of claim 28 wherein the LED driver is disposed within a slot or a plurality of slots formed in the material or at least one of the plurality of layers.
31. The light of claim 28 wherein at the LED driver is coupled to the LED strip to power the LED strip.
32. A method of illumination comprising: providing LED light oriented to direct light in a generally downward, wherein the LED light is offset from a target of illumination, lighting the target via the LED light such that the target work is illuminated
33. The method of claim 32 wherein the target is illuminated with an even wash of light across the width and height of the target without hotspots or extraneous reflections of the light source.
34. The method of claim 32 wherein the LED light is oriented to direct light downward toward a floor at a generally 90 degree downward angle to the target.
35. The method of claim 32 wherein the LED light is oriented to direct light downward in a generally parallel plane to the target toward a floor.
36. The method of claim 32 wherein the LED light is oriented to direct light toward the floor within a plus or minus angle of twenty degrees from vertical, within a plus or minus angle of fifteen degrees from vertical, within a plus or minus angle of ten degrees from vertical, within a plus or minus angle of five degrees from vertical, within a plus or minus angle of four degrees from vertical, within a plus or minus angle of three degrees from vertical, within a plus or minus angle of two degrees from vertical, within a plus or minus angle of one degree from vertical, or within a plus or minus angle of one-half a degree from vertical.
37. The method of claim 32 wherein the LED light is oriented to direct light toward the floor within an angle of twenty degrees from vertical, within an angle of fifteen degrees from vertical, within an angle of ten degrees from vertical, within an angle of five degrees from vertical, within an angle of four degrees from vertical, within an angle of three degrees from vertical, within an angle of two degrees from vertical, within an angle of one degree from vertical, or within an angle of one-half a degree from vertical.
38. The method of claim 32 wherein the illumination comprises relatively stronger illumination projected at a generally vertical direction and relatively weaker illumination projected from an edge of the LED light toward an angle varying from the generally vertical direction toward the target.
39. The method of claim 32 wherein by aiming the LED light source vertically downward, in approximately a perpendicular angle in relation to the subject art work, the natural curve of the intensity spectrum can provide even illumination of the art work from top to bottom, with the weakest intensity striking the top of the art work closest to the source of illumination, and the stronger intensities striking the lower portion of the art work that are further from the light source.
40. A light comprising: an LED strip comprising a plurality of LEDs; a dual clad circuit board comprising a top and/or bottom circuit.
41. The light of claim 40 wherein the LED strip comprises at least one shape or pattern selected from the group comprising: a straight shape, a curved shape,
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0026] Various embodiments of LED strips are provided that allows for aesthetic applications in a variety of implementations and applications for decorative light fixtures and art lighting applications.
[0027] Traditional LED strips (101), such as shown in
[0028] The design of current LED strips or other configurations of LEDs may require hiding or masking the LED strips with opaque or translucent barriers or lenses, to prevent visibility by the viewer of the illuminaire. This can be due to the appearance of the LED strip, being inadequate for decorative uses where the LED strip is directly exposed or visible to the viewer. This can limit design choices for a decorative illuminaire for room lighting fixtures or art lighting, where an important element is the appearance of the illuminaire device for the viewer, and how the illuminaire device fits with the subject room or art work. This can be true for room fixtures that must fit into the aesthetic appearance of the surrounding space, and can be applicable to the lighting of art work wherein the illuminaire must complement and not distract from the subject art piece.
[0029] These factors may restrict the placement of LED strips in an illuminaire for decorative or artistic applications, due to the extra width and unattractive appearance that often must be hidden or masked in the lighting fixture.
[0030] The embodiment shown in
[0031] The configuration of the LED strip in the embodiment presented utilizes a thin, double-sided circuit board (203) or other conductive substrate to which the LEDs can be mounted or adhered (
[0032] A bus circuit pattern (204) interconnecting the plurality of segments is presented, that runs length-wise along the bottom layer of the circuit board. In this configuration, one bus conductor provides the positive pole, and the other provides the negative pole of the DC circuit. In this embodiment, a circuit pattern is configured with special tabs (205) and through-holes (205) that exactly match and connect to the appropriate polarity position of the segment circuit on the top of the circuit board (203). This configuration allows the positive and negative terminating through-holes (203) for each segment to receive the correct polarity, in an alternating matter, with a given segment termination point receiving the positive pole and the opposite segment termination point receiving the negative pole of the circuit. In this way, the one or plurality of segments is powered appropriately, resulting in a parallel circuit of the plurality of segments.
[0033] This implementation of the circuit offers three advantages: a) an LED strip configured in such a manner can be narrower than the traditional design, in the representative embodiment it is approximately width as the LEDs themselves (302), with other widths supported at the discretion of the designer of the illuminaire, b) the example configuration and arrangement of the circuit preserves a simple and aesthetic appearance that can remain visible to the viewer of the illuminaire, including direct visibility of the copper or other conductive material on the circuit board (
[0034] The LEDs, if rectangular in configuration as the present embodiment illustrates, can optionally be mounted length-wise on the top pattern of the circuit board (301, 302, 401). In this implementation, each LED is mounted within a given segment, spanning the gap of the circuit pattern (302, 404), without overlapping or spanning the segment terminating through-holes (302). Individual LEDs may be affixed to the top circuit such that a conductive bond is created to each portion of the plurality of circuit connection points (203, 302, 404). In one embodiment, the LEDs are affixed with solder using flow-based solder paste or other solder application technique; in another embodiment, they are affixed with a conductive epoxy glue; other embodiments, such as conductive ink may be used as long as a conductive bond is created between the LED and the LED circuit. The embodiment presented of an arrangement of LEDs in close, even spacing, may be used to provide an even source of light for decorative applications. Such an even source of illumination can be important for art work illumination, and allows the strip to be applied or integrated into a fixture, reducing the need for a translucent lens for masking or dispersing the light.
[0035] A plurality of LED strips may be interconnected using extensions to the bus circuit of a given LED strip (303), enabling any desired length to be accommodated based on the requirements of a given fixture, art light or other illuminaire.
[0036] These characteristics combine in the present embodiment to provide an even source of illumination that can accommodate a wide variety of aesthetic designs for room lighting, art work lighting, or other illumination requirements.
[0037] Various embodiments provide a device and configuration for seamlessly integrating the LED strip in various ways into a light fixture constructed of layers of material, that can be transparent, translucent, colored or opaque (
[0038] In some embodiments, a channel is cut in a layer of material in which to embed the LED strip (702, 903). A top layer is used some examples; any layer can be used according to design goals for the fixture. In one configuration, an LED strip is set into the channel using a transparent plasticized substance, such as clear epoxy resin that hardens and bonds with the layer. A plasticized substance may be used in this manner to fill the layer channel, encasing the LED strip (702, 903) and blending with the layer material. Some example embodiments use glass as a layer material, but other materials may be used for the layers.
[0039] In other variations, the LED strip may be mounted within a channel by affixing the LED strip to the layer. Additional variations may affix or mount the LED strip onto the surface of a layer or other shape of material. For example, the LED strip may be affixed to the underside of a table, a furniture piece, to a wall, a ceiling, or other light fixture configuration as the application requires.
[0040] In another embodiment the LED strip can be inserted between any two or more layers of translucent or transparent material with or without spacers such as shown in
[0041] In various embodiments, an LED strip can be mounted such that the illumination is directed in a downward angle (702, 804), roughly perpendicular to or at a steep angle to a subject art work. In other variations, any direction can be selected, including upward or to any side of the fixture, from an embedded or surface-mounted position within or on the fixture. Downward illumination may be used for an art work lighting application.
[0042] The LED can also be embedded in a transparent or translucent layer parallel to the edge of the glass or other material. In this embodiment the light is directed through the width of the layer, illuminating the edges or surfaces above or below the glass or other material as desired. For example, individual glass layers for a room lighting fixture can be suspended such that the panes are vertical to the room or ceiling, with the LED strips directed up or down as desired.
[0043] As described earlier, an LED lighting configuration may use an LED driver, a special circuit and components that provide the requisite power, dimming and color control capabilities for the LED strip within a lighting fixture or other application. In the example illustrated, the LED driver circuit incorporates a Bluetooth Low Energy component, enabling remote control of the LED lights for dimming and optionally color via any Bluetooth-enabled device such as a smart phone, tablet or computer. Bluetooth remote control can be used for multi-color LED controls that respond to red-green-blue (RGB) settings for each individual LED, and can be driven by a computer program for dynamic effects.
[0044] In the embodiment presented, an LED driver circuit board can be incorporated and embedded into the layered fixture design (701, 801, 904) as shown. Alternatively the driver can be mounted exterior to the fixture, with the controlled current provided via wiring or other conductive facility. In an example embodiment, the LED driver circuit board is in a small form-factor, approximately 0.5 wide by 2.75 long and less than in height. In other implementations, the form factor can be even smaller, as narrow as 0.25 wide by 3 long and approximately 1/16 in height. As electronic components improve, these dimensions could be even smaller. This configuration allows the driver to be embedded in a single layer of material, or across multiple layers for different configurations as in the example illustration (802). The driver may be mounted in its own slot cut into the glass layer using epoxy, polyurethane or other clear or colored translucent material. Alternatively, the driver can be mounted between any 2 layers in the space between the layers with epoxy resin or other clear material to affix it. This approach gives the visual illusion of the driver mounted in the glass or transparent material itself.
[0045] In the embodiment presented, special connectors (703, 901, 906) are provided to bring power to the fixture, typically a constant voltage source; 24 v DC power is used for the present embodiment, but many other power source variations can be used. The connectors presented in this particular embodiment are round donut-shaped components (906), thin enough to fit within a single layer of the fixture in the present implementation. Other connector configurations can be used, as long as they provide conductive material and integrate into the design of the fixture or other application for the LED strip. In this implementation, the connectors have a threaded center (907) enabling a power feed to the fixture from an energized threaded stud or bolt, as one option of providing power to the fixture. The implementation for a connector provides one or more small holes in the side (908) for easy attachment of a wire conductor (902). Connectors could be other shapes, or could be wires that extend beyond the fixture and are attached to any power source.
[0046] In various embodiments, connections to components can utilize very thin gauge 30 AWG wire (902); this is an aesthetic design choice, and other variations may be used. A thin wire is embedded between transparent layers, optionally inside a thin layer of plasticized material (805), such as clear epoxy resin in the embodiment illustrated. Such a wire can be affixed by other means as well, such as gluing the wire to a surface if desired. For the present embodiment, a thin wire was selected as it is nearly invisible to the viewer, and can be seamlessly embedded between layers. With other material configurations, and in other applications, many variations for connectivity between components may be used.
[0047] As shown in example embodiments, 24 v DC power is provided to the fixture by an energized stud or bolt that screws into the threaded connector (901). The implementation then connects the 24 v DC power to an LED embedded driver circuit (904) via a thin gauge wire (902). Alternatively, the driver can be powered with 12V DC power. An LED driver provides the requisite voltage and current to power the LED strip (903) via a thin gauge wire (905) for this implementation; many other configurations may be used. An output wire from the driver is connected via solder or other conductive means to the positive or negative LED strip bus (205). In the present embodiment, the wires are shown connected to the ends of the bus, but they can be connected at any point using. In this embodiment, the power from the driver to the LED strip bus can be connected at any pair of the special tabs (205) between any of the plurality of segments, with a connection to the positive pole and another connection to the negative pole bus circuit.
[0048] In other variations, the LED driver can be mounted exterior to the fixture, such as a wall mounting. In this case, a requisite voltage and current needed by the LED strip are connected directly via a connector (703, 901) to an accessible tab of the LED strip bus (205).
[0049] One particular embodiment provides for a special application, illuminating a work of art. This application integrates all other features of the embodiments and implementations described.
[0050] An art piece (502) is typically hung or mounted on a wall (501), and is illuminated for viewing by a viewer (505) as shown in
[0051] LEDs emit illumination in a radial pattern (406, 407) that spans many degrees. In one embodiment, for example, an LED radial pattern range spans 120-degrees (406), wherein the strongest intensity of light is directly perpendicular to the base of the LED and the intensity weakens as the pattern (407) approaches the parallel, horizontal plane with a base of an LED (405). This radial pattern and varying intensity may exacerbate the hot spots and reflection issues described above. In some configurations, translucent filters or other deflectors are used to counteract these deficiencies; these may weaken or lessen the illumination source, possibly reducing the amount of light applied to the subject art piece.
[0052] In one embodiment, a method for taking advantage of the radial spectrum emitted by many types of LEDs (406, 407) is provided. An LED strip, for example embedded in a fixture constructed of layers (such as shown in
[0053] Another aspect of this embodiment directs the light in a downward direction in relation to the art work, for example toward the floor at an approximately perpendicular angle to the surface of a subject art work (603). This implementation method can avoid or reduce hot spots or reflection of the light source toward the viewer (605). LEDs can be used in the LED strip (such as shown in
[0054]
[0055] LEDs can be very bright and uncomfortable for the viewer if viewed directly. In the present embodiment, vertical cut edges of one or a plurality of layers (703) in are translucent (806) as a result of a cutting process. Similarly a grinding process may be used for similar effect. This configuration provides a filter and a trap for light in the direction of the edges, as illustrated in this example the horizontal direction. This method is one variation to shield the viewer's eyes from direct viewing of the plurality of LEDs in the LED strip (such as shown in
[0056] A driver, embedded in a fixture (904) or mounted at an exterior location can optionally be used to adjust brightness or color of an LED strip (such as shown in
[0057] Although implementations have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this invention. All directional references (e.g., upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present invention, and do not create limitations, particularly as to the position, orientation, or use of the invention. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.