IMAGE FORMING APPARATUS
20220413427 ยท 2022-12-29
Inventors
Cpc classification
International classification
Abstract
In an image forming apparatus having a drum unit and a developing unit attachable to or detachable from an apparatus body, when the drum unit is inserted into or removed from the apparatus body, operation in the following first to third sections occurs in order or reverse. The first section is a predetermined section on a removal side from the innermost position of the drum unit. In the first section, the developing unit is inserted/removed integrally with the drum unit. In the second section, only the drum unit is inserted or removed. Meanwhile, the developing unit gradually rotates to switch the contact or separated states in conjunction with the insertion or removal of the drum unit. In the third section, only the drum unit is inserted into or removed from the apparatus body while the developing unit is separated.
Claims
1. An image forming apparatus having a photoreceptor drum unit and a developing unit attachable to and detachable from an apparatus body, wherein when the photoreceptor drum unit is inserted into or removed from the apparatus body, operation in first to third sections occurs in the stated order or in an order reverse to the stated order, (1) the first section is a predetermined section on a removal side from an innermost position of the photoreceptor drum unit, and in the first section, the developing unit is inserted or removed integrally with the photoreceptor drum unit; (2) the second section is a predetermined section on the removal side from the first section, only the photoreceptor drum unit is inserted or removed in the second section, and meanwhile, the developing unit gradually rotates to switch contact or separated states in conjunction with insertion or removal of the photoreceptor drum unit, and when the photoreceptor drum unit is inserted, the developing unit is switched from the separated state to the contact state, and when the photoreceptor drum unit is removed, the developing unit is switched from the contact state to the separated state; and (3) the third section is a predetermined section on the removal side from the second section, and in the third section, only the photoreceptor drum unit is inserted into or removed from the apparatus body in the separated state of the developing unit.
2. The image forming apparatus according to claim 1, wherein one of the developing unit and the photoreceptor drum unit has a taper on a surface side opposing the other unit, and in the second section, a part of the other of the developing unit and the photoreceptor drum unit moves while abutting the taper, thereby applies a rotational force that causes the developing unit to move into the contact state during insertion of the photoreceptor drum unit, and cancels the rotational force during removal of the photoreceptor drum unit.
3. The image forming apparatus according to claim 1, wherein at a boundary between the first section and the second section, a photoreceptor drum of the photoreceptor drum unit and a developing roller of the developing unit are positioned by positioning members at both ends in an insertion and removal direction.
4. The image forming apparatus according to claim 1, wherein the developing unit rotates to a separation side from the photoreceptor drum unit by own weight.
5. The image forming apparatus according to claim 1, wherein the developing unit receives an urging force from an elastic member and rotates to a separation side from the photoreceptor drum unit.
6. An image forming apparatus having a photoreceptor drum unit and a developing unit attachable to and detachable from an apparatus body, the image forming apparatus comprising: a developing unit guide that guides the developing unit in an insertion and removal direction and allows the developing unit at a predetermined position in the insertion and removal direction to rotate in order to switch between a contact state with and a separated state from the photoreceptor drum unit; a taper that is provided to one of the developing unit and the photoreceptor drum unit, is provided on a surface side opposing the other of the developing unit and the photoreceptor drum unit, in a state where the developing unit is located at the predetermined position, abuts a part of the other unit during insertion or removal of the photoreceptor drum unit so as to apply a rotational force that causes the developing unit to move into the contact state during the insertion of the photoreceptor drum unit, and cancels the rotational force during the removal of the photoreceptor drum unit, and thereby causes the developing unit to move into the separated state; a positioning member that fixes positions of a developing roller of the developing unit and a photoreceptor drum of the photoreceptor drum unit in a state where the developing unit and the photoreceptor drum unit are in contact with each other; a restriction member that is provided to the apparatus body, restricts movement of the developing unit from the predetermined position to an insertion side in a state where the developing unit and the photoreceptor drum unit are not in contact with each other, and cancels the movement restriction of the developing unit in the state where the developing unit and the photoreceptor drum unit are in contact with each other; and engagement projections that are provided to both of the developing unit and the photoreceptor drum unit, engage with each other at the time of removing the photoreceptor drum unit that is installed in the apparatus body, and can transmit a force in a removal direction from the photoreceptor drum unit to the developing unit while the developing unit moves from a position in an installed state to the predetermined position.
7. The image forming apparatus according to claim 6, wherein the developing unit guide includes: a guide groove that is provided at least on an opposite side of the photoreceptor drum unit and is formed in the developing unit; and a developing unit insertion and removal guide provided to the apparatus body, the guide groove has: a first groove in such a length that can guide insertion or removal operation of the developing unit throughout an entire area; and a second groove in such a length that can guide the insertion or removal operation of the developing unit in a predetermined section, the first groove and the second groove are divided in a rotational direction of the developing unit on a front side of the apparatus body and are coupled in the rotational direction of the developing unit on a rear side of the apparatus body, and when the developing unit is at the predetermined position, the developing unit guide causes relative movement of the developing unit insertion and removal guide in the rotational direction at a position between the first groove and the second groove, and can thereby switch between the contact state and the separated state of the developing unit.
8. The image forming apparatus according to claim 6, wherein the positioning member includes: a rear positioning member that is provided on a rear side of the developing unit and positions a drum shaft of the photoreceptor drum; and a front positioning member that is provided on a front side of the photoreceptor drum unit and positions a roller shaft of the developing roller.
9. The image forming apparatus according to claim 6, wherein the engagement projection includes: a drum unit-side engagement projection that is provided to the photoreceptor drum unit, has a removal-side tapered surface on a front side, and has an insertion-side tapered surface on a rear side; and a developing unit-side engagement projection that is provided to the developing unit, has a removal-side tapered surface on the rear side, and has an insertion-side tapered surface on the front side, and the removal-side tapered surface has a smaller inclination than the insertion-side tapered surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0042] A detailed description will hereinafter be made on an embodiment of the present disclosure with reference to the drawings.
[0043] For example, in a state where the drum unit 10 is completely installed in this apparatus, as illustrated in
[0044] In the case where the drum unit 10 is inserted/removed independently in/from this apparatus and the drum unit 10 is inserted or removed in the contact state with the developing unit 20, the photoreceptor drum 11 comes into contact with the developing roller 21, and surfaces thereof rub against each other. As a result, the surfaces of the photoreceptor drum 11 and the developing roller 21 may be scratched. For this reason, this apparatus is configured that operation in the following first to third sections occurs in the stated order or in an order reverse to the stated order when the drum unit 10 is inserted into or removed from the apparatus body. In other words, when the drum unit 10 is inserted, the operation in the third to first sections occurs in order, and, when the drum unit 10 is removed, the operation in the first to third sections occurs in order.
(1) The first section is a predetermined section on a removal side from the innermost position of the drum unit 10. In the first section, the developing unit 20 is inserted or removed integrally with the drum unit 10.
(2) The second section is a predetermined section on a removal side from the first section. In the second section, only the drum unit 10 is inserted or removed. Meanwhile, the developing unit 20 gradually rotates to switch the contact or separated states in conjunction with the insertion or removal of the drum unit 10. When the drum unit 10 is inserted, the developing unit 20 is switched from the separated state to the contact state. When the drum unit 10 is removed, the developing unit 20 is switched from the contact state to the separated state.
(3) The third section is a predetermined section on a removal side from the second section. In the third section, only the drum unit 10 is inserted into or removed from the apparatus body in the separated state of the developing roller 21.
[0045] Next, a detailed description will be made on the insertion or removal operation of the drum unit 10 with reference to
[0046]
[0047] In the developing unit 20, an abutter 22 (see
[0048] In the drum unit 10, the foot member 12 (see
[0049] The drum unit 10 is generally inserted in the apparatus body before reaching the first state, and an insertion section up to the first state (in the case of the removal operation, a removal section from the first state) corresponds to the above-described third section. In other words, from a start of the insertion of the drum unit 10 in the apparatus body to the first state (most of the insertion operation), the developing unit 20 is in the separated state from the drum unit 10. Accordingly, the photoreceptor drum 11 and the developing roller 21 do not contact each other, and the surfaces of the photoreceptor drum 11 and the developing roller 21 are not scratched.
[0050] When the drum unit 10 is pressed in the insertion direction from the first state, the foot member 12 advances rearward while abutting the first tapered surface 221 of the abutter 22. In this way, the foot member 12 acts to push down the abutter 22 (applies a rotational force to cause movement of the developing unit 20 into the contact state). The developing unit 20 rotates and rises in such a direction that the developing roller 21 comes into contact with the photoreceptor drum 11. During the removal operation of the drum unit 10, when the foot member 12 advances forward while abutting the first tapered surface 221 of the abutter 22, the rotational force that causes the movement of the developing unit 20 into the contact state is canceled, and the developing unit 20 is brought into the separated state by the own weight.
[0051]
[0052]
[0053] In the third state, on the rear side of this apparatus, the drum shaft 111 of the photoreceptor drum 11 is inserted in and positioned by a positioning hole 231 of a rear positioning member (a positioning member) 23. The rear positioning member 23 is a member that is fixed to the developing unit 20. As illustrated in
[0054] In the third state, although the foot member 12 is not in contact with the abutter 22, the photoreceptor drum 11 and the developing roller 21 are positioned by the positioning members at both ends (on both of the front and rear sides) in the insertion and removal direction. That is, a distance between the drum shaft 111 and the roller shaft 211 (in other words, the gap between the photoreceptor drum 11 and the developing roller 21) is maintained with high precision. However, during a transition from the second state to the third state (in a stroke of about 30 mm), the foot member 12 moves while abutting the flat surface 222 until the above positioning is completed. In this way, the contact state of the developing unit 20 is maintained. The second tapered surface 223 of the abutter 22 is provided as a guide surface for guiding the foot member 12 to the flat surface 222 during the removal operation of the drum unit 10.
[0055]
[0056] In the fourth state, the drum shaft 111 and the roller shaft 211 are connected to the drive transmission mechanism 30 and thus can transmit the drive power to the photoreceptor drum 11 and the developing roller 21. In
[0057] During a transition from the third state to the fourth state (in the stroke of about 20 mm), the drum unit 10 and the developing unit 20 are inserted integrally. In other words, a section from the third state to the fourth state corresponds to the above-described first section. During this time, there is no relative movement between the drum unit 10 and the developing unit 20. Accordingly, the surfaces of the photoreceptor drum 11 and the developing roller 21 do not rub against each other, and the surfaces of the photoreceptor drum 11 and the developing roller 21 are not scratched.
[0058] The drum shaft 111 and the roller shaft 211 can be connected to the drive transmission mechanism 30 in a state where the developing unit 20 does not rotate. Accordingly, the drive transmission mechanism 30, which is assembled to the apparatus body, does not have to follow the rotation of the developing unit 20 (rotation between the contact state and the separated state), and thus the configuration of the apparatus body can be simplified. Furthermore, in the case where the developing unit 20 adopts a trickle development method, a toner transfer unit for discharging waste toner to the outside is also connected to the developing unit 20. Similar to the drive transmission mechanism 30, the toner transfer unit in this case does not have to follow the rotation of the developing unit 20, and thus the configuration of the apparatus body can be simplified.
[0059] In the above insertion operation, the developing unit 20 moves in the insertion direction only during the transition from the third state to the fourth state, and the developing unit 20 does not move in the insertion direction before the third state. This is due to action of the restriction member 31 that is assembled to the apparatus body. A description will hereinafter be made on the action of the restriction member 31 with reference to
[0060] In an upper portion of
[0061] In a lower portion of
[0062] The removal operation of the drum unit 10 is reversed from the above insertion operation as described above. However, during the transition from the fourth state to the third state, the configuration to remove the drum unit 10 and the developing unit 20 integrally, that is, a mechanism of transmitting the force from the drum unit 10 to the developing unit 20 is required. A description will hereinafter be made on this mechanism with reference to
[0063] As illustrated in
[0064] A surface of the developing unit 20 opposing the drum unit 10 is provided with a developing unit-side engagement projection 24 at a position corresponding to the drum unit-side engagement projection 14. The developing unit-side engagement projection 24 has a removal-side tapered surface 241 on the rear side, and has an insertion-side tapered surface 242 on the front side. Also, in the developing unit-side engagement projection 24, the removal-side tapered surface 241 is less inclined than the insertion-side tapered surface 242.
[0065] When the drum unit 10 and the developing unit 20 are in the fourth state (that is, when the drum unit 10 is installed), as illustrated in
[0066] When the drum unit 10 is inserted, the insertion-side tapered surfaces 142, 242 temporarily oppose and contact each other in the middle of the insertion. At this time, because of the large inclinations of the insertion-side tapered surfaces 142, 242, the drum unit-side engagement projection 14 can easily ride over the developing unit-side engagement projection 24 along the insertion-side tapered surfaces 142, 242.
[0067] Similar to the drum unit 10, the developing unit 20, like the drum unit 10, can be inserted into or removed from the apparatus body in the front-rear direction. In addition, the insertion or removal operation of the developing unit 20 is guided by developing unit insertion and removal guides 32a, 32b provided to the apparatus body and guide grooves 25a, 25b formed in the developing unit 20 (see
[0068] The guide groove 25a on the surface side opposing the drum unit 10 is formed as a single linear groove that is parallel to the insertion and removal direction. Meanwhile, the guide groove 25b on the opposite side of the drum unit 10 is in a shape capable of assisting the rotation of the developing unit 20.
[0069] As illustrated in
[0070] Here,
[0071] When the developing unit 20 is in the third state, the developing unit insertion and removal guide 32b abuts a rear end of the second groove 252. When a user further pulls the drum unit 10 to the removal side from this state, the developing unit 20 cannot move toward the removal side any further. Thus, the drum unit-side engagement projection 14 rides over the developing unit-side engagement projection 24 along the removal-side tapered surfaces 141, 241. Thereafter, the drum unit 10 can be removed solely.
[0072]
[0073]
[0074] The developing unit 20 is inserted into or removed from the apparatus body in a state where the drum unit 10 is removed from the apparatus body. At this time, the insertion operation of the developing unit 20 can only be performed up to the state illustrated in
[0075] As it has been described so far, in this apparatus, when the drum unit 10 is inserted into or removed from the apparatus body, there is no need to switch between the separation and the contact of the developing unit 20 from and with the drum unit 10 by the lever operation or the like. Thus, it is possible to simplify the configuration of this apparatus, which contributes to cost reduction.
Second Embodiment
[0076] In the imaging forming apparatus described in the first embodiment, the developing unit 20 rotates to the separation side by the own weight. However, the present disclosure is not limited thereto. The developing unit 20 may receive the urging force from an elastic member such as a spring and thereby rotate to the separation side. In this way, regardless of the positional relationship between the developing unit 20 and the drum unit 10, the present disclosure can be applied.
[0077] The embodiments disclosed herein are illustrative in all respect, and are not the basis for limited construal. Therefore, the technical scope of the present disclosure is not construed only by the embodiments described above but defined on the basis of recitation in the claims. All modifications within the meaning and the scope equivalent to the claims fall within the scope of the present disclosure.
[0078] For example, in the above description, the developing unit 20 contacts or is separated from the drum unit 10 by the abutment between the first tapered surface 221 provided in the developing unit 20 and the foot member 12 in the drum unit 10. In other words, the taper described in the claims is configured to be provided to the developing unit 20. However, the present disclosure is not limited thereto, and the taper may be provided to the drum unit 10. In other words, the drum unit 10 is inserted or removed while the taper provided to the drum unit 10 abuts the part of the developing unit 20. In this way, it is possible to switch between the separation and the contact of the developing unit 20 from and with the drum unit 10.