Apparatus and method for starting an engine using a hydraulic hybrid drivetrain
10363934 ยท 2019-07-30
Assignee
Inventors
Cpc classification
B60W30/18018
PERFORMING OPERATIONS; TRANSPORTING
F16H61/4061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/4096
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/12
PERFORMING OPERATIONS; TRANSPORTING
B60W2540/00
PERFORMING OPERATIONS; TRANSPORTING
F16H61/438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/126
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K6/12
PERFORMING OPERATIONS; TRANSPORTING
F16H61/452
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W20/40
PERFORMING OPERATIONS; TRANSPORTING
F16H61/4061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/433
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H61/438
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A series hydraulic hybrid driveline for a vehicle, having a hydraulic circuit with a first hydraulic displacement unit in fluid communication with a second hydraulic displacement unit, the first hydraulic displacement unit having a variable hydraulic displacement and the first hydraulic displacement unit being drivingly engaged with an internal combustion engine. A hydraulic accumulator assembly selectively fluidly connected to the hydraulic circuit, the hydraulic accumulator assembly having a high pressure hydraulic accumulator and a low pressure hydraulic accumulator. And a hydraulic actuator adapted to control the hydraulic displacement of the first hydraulic displacement unit, the hydraulic actuator being in fluid communication with the hydraulic accumulator assembly and/or with the hydraulic circuit. A method of shutting down an engine of a series hydraulic hybrid driveline and of re-starting the engine of a series hydraulic hybrid driveline using energy stored in a hydraulic accumulator assembly is also described.
Claims
1. A series hydraulic hybrid driveline for a vehicle, comprising: a hydraulic circuit comprising a first hydraulic displacement unit in fluid communication with a second hydraulic displacement unit, the first hydraulic displacement unit having a variable hydraulic displacement and the first hydraulic displacement unit being drivingly engaged with an internal combustion engine; a hydraulic accumulator assembly selectively fluidly connected to the hydraulic circuit, the hydraulic accumulator assembly comprising a high pressure hydraulic accumulator and a low pressure hydraulic accumulator; and a hydraulic actuator adapted to control the hydraulic displacement of the first hydraulic displacement unit, the hydraulic actuator being in fluid communication with the hydraulic accumulator assembly and with the hydraulic circuit; wherein the hydraulic actuator is in fluid communication with the hydraulic accumulator assembly and with the hydraulic circuit through a pilot pressure portion, the pilot pressure portion comprising shuttle valves adapted to select a greatest hydraulic pressure between a greatest hydraulic pressure in the hydraulic circuit and a greatest hydraulic pressure in the hydraulic accumulator assembly.
2. The series hydraulic hybrid driveline of claim 1, the pilot pressure portion further comprising a pressure reducing valve adapted to reduce the greatest pressure selected by the shuttle valves to a pilot pressure, the pressure reducing valve being fluidly connected or selectively fluidly connected to the hydraulic actuator for providing or selectively providing the pilot pressure to the hydraulic actuator.
3. The series hydraulic hybrid driveline of claim 2, wherein the hydraulic circuit comprises a first main fluid line fluidly connecting or selectively fluidly connecting a first fluid port of the first hydraulic displacement unit to a first fluid port of the second hydraulic displacement unit and wherein the hydraulic circuit comprises a second main fluid line fluidly connecting or selectively fluidly connecting a second fluid port of the first hydraulic displacement unit to a second fluid port of the second hydraulic displacement unit, and wherein the pilot pressure portion comprises a first shuttle valve adapted to select a greater hydraulic pressure between the hydraulic pressure in the first main fluid line and in the second main fluid line.
4. The series hydraulic hybrid driveline of claim 3, wherein the pilot pressure portion comprises a second shuttle valve adapted to select a greater hydraulic pressure between the hydraulic pressure in the high pressure hydraulic accumulator and in the low pressure hydraulic accumulator.
5. The series hydraulic hybrid driveline of claim 4, wherein the pilot pressure portion comprises a third shuttle valve adapted to select a greater hydraulic pressure between the hydraulic pressure selected by the first shuttle valve and the hydraulic pressure selected by the second shuttle valve.
6. The series hydraulic hybrid driveline of claim 5, further comprising a charge pump drivingly engaged with the internal combustion engine, the charge pump being in fluid communication with the hydraulic actuator for providing or for selectively providing a pilot pressure to the hydraulic actuator when the internal combustion engine is driving the charge pump.
7. The series hydraulic hybrid driveline of claim 6, further comprising a pair of isolation valves adapted to selectively fluidly disconnect the second hydraulic displacement unit from at least one of (i) the first hydraulic displacement unit, and (ii) the hydraulic accumulator assembly when the hydraulic accumulator assembly is fluidly connected to the hydraulic circuit.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A preferred embodiment of the presently proposed drivetrain and methods is described in the following detailed description and depicted in the accompanying drawing in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE INVENTION
(12)
(13) The pump 4 and the motor 5 are in fluid communication through a first main fluid line 7a and a second main fluid line 7b. The first main fluid line 7a selectively fluidly connects a first fluid port of the pump 4 to a first fluid port of the motor 5 through a first isolation valve IVA. The second main fluid line 7b selectively fluidly connects a second fluid port of the pump 4 to a second fluid port of the motor 5 through a second isolation valve IVB. The pump 4, the motor 5 and the main fluid lines 7a, 7b form a hydraulic circuit 8. When the isolation valves IVA, IVB are in an open position, the hydraulic circuit 8 is closed so that hydraulic fluid may circulate in the hydraulic circuit 8. For example, when the hydraulic circuit 8 is closed, mechanical energy from the engine 3 may be transmitted through the hydraulic circuit 8 to drive a vehicle output 9 which is drivingly engaged with the motor 5. When the driveline 1 is operational, a minimum hydraulic pressure in the hydraulic circuit 8 is usually at least 10 bar or at least 20 bar.
(14) The powerhub 2 comprises three portions: a pilot pressure portion 2a, an accumulator connection portion 2b, and a motor isolation portion 2c. The motor isolation portion 2c comprises the two isolation valves IVA, IVB, which are 2/2-way valves which are in a normally closed position. The isolation valves IVA, IVB isolate the hydrostatic variable displacement motor (or motors) 5 from a remaining portion of the hydraulic hybrid driveline 1 when the isolation valves IVA, IVB are not actuated. As a non-limiting example, the hydrostatic variable displacement motor 5 may be isolated when the engine is not running, to facilitate hydrostatic braking.
(15) The pilot pressure portion 2a provides the powerhub 2 with a pilot pressure port PP. The pilot pressure port PP provides a pressure suitable for pilots (for example, a pressure of about 30 bar) when the vehicle is running and/or when the accumulators 6a, 6b are pressurized. The pilot pressure portion 2a comprises three shuttle valves SV1, SV2, SV3 and a pressure reducing valve 10.
(16) The inlet ports of the first shuttle valve SV1 are fluidly connected to the first main fluid line 7a and to the second main fluid line 7b, respectively. Thus, at its outlet port the first shuttle valve SV1 selects a greater hydraulic pressure between the hydraulic pressure in the first main fluid line 7a and the hydraulic pressure in the second main fluid line 7b. The inlet ports of the second shuttle valve SV2 are fluidly connected to the high pressure accumulator 6a and to the low pressure accumulator 6b, respectively. Thus, at its outlet port the second shuttle valve SV2 selects a greater hydraulic pressure between the hydraulic pressure in the high pressure accumulator 6a and the hydraulic pressure in the low pressure accumulator 6b. The inlet ports of the third shuttle valve SV3 are fluidly connected to the outlet ports of the first shuttle valve SV1 and of the second shuttle valve SV2, respectively. Thus, at its outlet port the third shuttle valve SV3 selects a greater hydraulic pressure between the hydraulic pressure selected by the first shuttle valve SV1 and the hydraulic pressure selected by the second shuttle valve SV2. The pressure reducing valve 10 is supplied with hydraulic pressure from the third shuttle valve SV3. The pressure reducing valve 10 reduces this pressure to a pilot pressure (for example, a pressure of about 30 bar) and supplies the reduced pressure to the pilot pressure port PP.
(17) The pilot pressure portion 2a allows pilot pressure to be supplied when the two main fluid lines 7a, 7b do not have pressure, as the pilot pressure will be supplied from either the high pressure accumulator 6a or the low pressure accumulator 6b. Typically, pressure within the two main fluid lines 7a, 7b is supplied by the electro-hydraulic variable displacement pump 4 through the operation of the engine 3. In the hydraulic hybrid driveline 1 as described herein, the engine 3 may be placed in a non-operational condition, and thus the pilot pressure portion 2a allows pilot pressure to be supplied from either the high pressure accumulator 6a or the low pressure accumulator 6b.
(18) Typically, in the series hydraulic hybrid driveline 1, following a braking maneuver, the high pressure accumulator 6a is charged to about a maximum pressure and the low pressure accumulator 6b is relieved of pressure to about a minimum pressure. As non-limiting examples, the maximum pressure may be about 200 bar and the minimum pressure may be about 20 bar. In the event that the operator of the hydraulic hybrid driveline 1 is not providing any commands to the hydraulic hybrid driveline 1, the engine 3 may be placed in the non-operational condition.
(19)
(20) In a first way, the controller instructs an engine control unit (not shown) using a specific command that inhibits a fuel injection process. In a second way, electronic circuitry between the engine control unit and the engine 3 may be modified to allow control over the fuel injection process, allowing the fuel injection process to be inhibited or enabled on request.
(21) The hydraulic hybrid driveline 1 illustrated in
(22)
(23) In the conditions illustrated in
(24) The hydraulic hybrid driveline 1 illustrated in
(25) The hydraulic actuator 12 includes a hydraulic piston which may be moved by changing an amount of hydraulic fluid and/or a hydrostatic pressure in corresponding actuation chambers on opposing sides of the piston. A 4/3-way pump control valve 15 selectively fluidly connects the actuation chambers of the hydraulic actuator to the pilot line 11b and to a fluid reservoir 13. The pilot line lib may be fluidly connected to the pilot pressure port PP of the pilot pressure portion 2a by opening the start-stop valve SSV. Furthermore, the pilot line 11b is fluidly connected to a charge pump 14 which is drivingly engaged with the engine 3.
(26) By actuating a first solenoid SPA of the pump control valve 15 the pump control valve 15 is switched to a first spool position (on the left in
(27) After the hydrostatic pump 4 is swiveled to reach a desired displacement, the accumulators 6a, 6b can be fluidly connected to the main fluid lines 7a, 7b, as shown in
(28) As schematically illustrated in
(29) Once the engine 3 has reached the idling condition, the hydraulic hybrid driveline 1 can be operated as shown in
(30) Specifically, by actuating the second solenoid SPB of the pump control valve 15 the pump control valve 15 is switched to a second spool position (on the right in
(31) Once the swashplate of the hydrostatic pump 4 is swiveled back to zero displacement, the high pressure accumulator 6a and the low pressure accumulator 6b can be disconnected from the main fluid lines 7a, 7b without any risk of cavitation, and the pump control valve 15 (associated with the pump control valve solenoids SPA and SPB) is left in a neutral position (the center position of the pump control valve 15 in
(32)
(33) The valve HPB provides fluid communication between the high pressure accumulator 6a and the second main fluid line 7b. The valve LPA provides fluid communication between the low pressure accumulator 6b and the first main fluid line 7a. The start-stop valve SSV provides fluid communication between the pilot pressure port PP and the charge pump pressure measuring port MC. The first pump control valve solenoid SPA adjusts the pump control valve 15 to supply pressure to cause the swashplate of the hydrostatic pump 4 to swivel out towards the first main fluid line 7a. The second pump control valve solenoid SPB adjusts the pump control valve to supply pressure to cause the swashplate of the hydrostatic pump 4 to swivel out towards the second main fluid line 7b. IVA fluidly disconnects the hydrostatic motor (or motors) 5 from the first main fluid line 7a. IVB fluidly disconnects the hydrostatic motor (or motors) 5 from the second main fluid line 7b.
(34)
(35) pHP designates a hydraulic pressure within the high pressure accumulator 6a. pLP designates a hydraulic pressure within the low pressure accumulator 6b. pCP designates a hydraulic pilot pressure supplied to the charge pump pressure measuring port MC. designates a hydraulic displacement of the hydrostatic pump 4. ICE designates rotational speed of the engine 3.
(36) As can be seen in
(37) At time t2, when the hydraulic displacement of the pump 4 has reached a desired non-zero value (see
(38) At time t3, when the rotational speed ICE of the engine 3 has reached an idling speed (see
(39) At time t4, when the hydraulic displacement a has been set to zero (see
(40) It is important to mention that an optimized swiveling angle for the hydrostatic pump 4 depends on several factors. A trend should be to maximize the swiveling angle .sub.pump to maximize a torque T of the hydrostatic pump 4, but it depends also on a state of charge of the high pressure accumulator 6a and the low pressure accumulator 6b according to the equation: T.sub.pump.Math.(p.sub.Hpp.sub.LP), where denotes proportional. Furthermore, the timings t2, t3 and t4 depend on some factors, such as the state of charge of the high pressure accumulator 6a and the low pressure accumulator 6b, an inertia of the engine 3, a resistance of the engine 3, an efficiency of the pump 4, among others.
(41) The method and apparatus described hereinabove details how to stop and re-start the engine using energy stored in the high pressure accumulator 6a and the low pressure accumulator 6b. In addition to the method that has been described hereinabove, a plurality of conditions, which are described hereinbelow, are employed when determining how and when the engine 3 can be stopped and re-started.
(42) The engine 3 can be stopped based on the following conditions:
(43) Stopping the engine 3 may be based on input from the operator, which may be measured through the use of a steering wheel, at least one pedal, at least one joystick, at least one lever, and at least one button, among other input sources. A time based rationale can be employed to determine that the engine 3 may be stopped. A non-limiting example of the time based rationale is if the engine 3 is in the idling condition and there are no commands from the operator for a given amount of time, the engine 3 can be stopped.
(44) Additionally or alternatively, the engine 3 may be stopped based on a state of charge of the accumulators 6a, 6b. It has been discussed hereinabove that, following the braking maneuver, the high pressure accumulator 6a is charged while the low pressure accumulator 6b is at a minimum pressure, which is slightly greater than a pre-charge pressure. However, this may not always be the case, as it depends on the energy available at the beginning of the braking maneuver (which is based on at least a kinetic energy of the vehicle and an amount of energy stored in the accumulators 6a, 6b). As a result, the engine 3 can be stopped only when there is enough energy stored in the accumulators 6a, 6b to re-start the engine. Further, if the condition on the inputs from the operator is satisfied but the state of charge of the accumulators 6a, 6b is too low, the engine 3 and the hydrostatic pump 4 may be employed to store energy in the accumulators 6a, 6b. Following such a process, the state of charge condition for the accumulators 6a, 6b is satisfied and the engine 3 can be shut down.
(45) The above described rationale for the shut down of the engine is schematically illustrated in
(46) The engine 3 is re-started based on the occurrence of one of the following two conditions: Input from the operator: If the operator provides any input to the system, the procedure must be performed to re-start the engine 3 The state of charge of an electric batteryIf the state of charge of the electric battery gets close to a minimum threshold (such as a result of use of a plurality of lights or sensors of the vehicle, among other uses) to guarantee all the actuations needed for the re-start procedure, the re-start procedure is initiated automatically.
(47) The above described rationale for the re-start of the engine is schematically illustrated in
(48) The system can also be implemented in a reverse configuration, for example through inverting the main fluid lines 7a and 7b and corresponding commands to the pump control valve and the valves associated with the accumulators 6a, 6b.
(49) The concepts described herein can be applied to an electro-hydraulic piloted pump with pressure feedback or to a hydraulically piloted pump (having fully hydraulic control or automotive control) by the introduction and control of additional on/off and by-pass valves.
(50) The concepts described herein can be applied without the motor isolation portion 2c of the powerhub 2. In order to brake the vehicle during the engine starting sequence it would be required to have a normally closed hydrostatic motor (or motors) 5 or to command the motor 5 to a zero displacement position, and/or to mechanically brake the vehicle.
(51) The torque modulation which is discussed hereinabove can be achieved by introducing a proportional valve between the high pressure accumulator and the main fluid lines 7a, 7b, to reduce the flow from the high pressure accumulator 6a, and by swiveling the hydrostatic pump 4 to a maximum displacement.