Vacuum pump
10364814 ยท 2019-07-30
Assignee
Inventors
- Yongwei Shi (Yachiyo, JP)
- Manabu Nonaka (Yachiyo, JP)
- Yoshinobu Ohtachi (Yachiyo, JP)
- Yasushi Maejima (Yachiyo, JP)
- Tsutomu Takaada (Yachiyo, JP)
Cpc classification
F04D29/584
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/0292
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/325
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/58
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/053
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An object is to reduce an adhesion amount of a product in a vacuum pump as a whole and effectively prevent occurrence of a trouble in a vacuum pump electric system due to a magnetic flux leak. A vacuum pump includes a rotor enclosed in a pump case, a rotating shaft fixed to the rotor, a supporting means that rotatably supports the rotating shaft, a driving means that rotates the rotating shaft, and thread-groove-exhaust-portion stators that form thread grove exhaust passages between the thread-groove-exhaust-portion stator and an outer circumferential side of or an inner circumferential side of the rotor. A heating portion is provided below the thread-groove-exhaust-portion stators. The heating portion includes a yoke, a coil, and a heating plate. The heating portion heats the yoke and the heating plate with electromagnetic induction heating by feeding an alternating current to the coil.
Claims
1. A vacuum pump comprising: a rotor enclosed in a pump case; a rotating shaft fixed to the rotor; a supporting means that rotatably supports the rotating shaft; a driving means that rotates the rotating shaft; and a thread-groove-exhaust-portion stator that forms a thread grove exhaust passage between the thread-groove-exhaust-portion stator and an outer circumferential side of or an inner circumferential side of the rotor, wherein a heating portion is provided below the thread-groove-exhaust-portion stator, the heating portion includes a yoke, a coil, and a heating plate in contact with the thread groove exhaust portion stator, the yoke is disposed in a heater spacer, the heater spacer is formed by a member formed by a different material from the yoke, and the yoke and the heating plate in contact with the thread groove exhaust portion stator, are heated with electromagnetic induction heating by eddy current generated in the yoke and the heating plate by feeding an alternating current to the coil.
2. The vacuum pump according to claim 1, wherein the rotor is enclosed in a base spacer, the stator base is disposed below the rotor, the heating portion is provided between the thread-groove-exhaust-portion stator and the stator base, the heating plate is in contact with the thread-groove-exhaust-portion stator and attached to the heater spacer, and at least one of the heater spacer, the thread-groove-exhaust-portion stator, the base spacer, and the stator base is heated by heating the yoke and the heating plate.
3. The vacuum pump according to claim 2, wherein the heating portion includes: a temperature sensor attached to the heating plate, or the thread-groove-exhaust-portion stator, or the yoke; and a temperature control means that controls, on the basis of a detection value in the temperature sensor, the heating plate, or the thread-groove-exhaust-portion stator, or the yoke to have a predetermined temperature.
4. The vacuum pump according to claim 3, wherein the heating portion includes: a temperature sensor attached to the coil; and a protection control means that controls, on the basis of a detection value in the temperature sensor, the coil not to have temperature exceeding a predetermined temperature.
5. The vacuum pump according to claim 2, wherein the heating portion includes: a temperature sensor attached to the coil; and a protection control means that controls, on the basis of a detection value in the temperature sensor, the coil not to have temperature exceeding a predetermined temperature.
6. The vacuum pump according to claim 1, wherein the heating portion includes: a temperature sensor attached to the heating plate, or the thread-groove-exhaust-portion stator, or the yoke; and a temperature control means that controls, on the basis of a detection value in the temperature sensor, the heating plate, or the thread-groove-exhaust-portion stator, or the yoke to have a predetermined temperature.
7. The vacuum pump according to claim 6, wherein the heating portion includes: a temperature sensor attached to the coil; and a protection control means that controls, on the basis of a detection value in the temperature sensor, the coil not to have temperature exceeding a predetermined temperature.
8. The vacuum pump according to claim 1, wherein the heating portion includes: a temperature sensor attached to the coil; and a protection control means that controls, on the basis of a detection value in the temperature sensor, the coil not to have temperature exceeding a predetermined temperature.
9. A vacuum pump comprising: a rotor enclosed in a pump case; a rotating shaft fixed to the rotor; a supporting means that rotatably supports the rotating shaft; a driving means that rotates the rotating shaft; and a thread-groove-exhaust-portion stator that forms a thread grove exhaust passage between the thread-groove-exhaust-portion stator and an outer circumferential side of or an inner circumferential side of the rotor, wherein a heating portion is provided below the thread-groove-exhaust-portion stator, the heating portion includes a yoke, a coil, and a heating plate, further includes a wire that connects the coil to a connector and a magnetic-flux-leak reducing means, the yoke is disposed in a heater spacer, the yoke and the heating plate are heated with electromagnetic induction heating by eddy current generated in the yoke and the heating plate by feeding an alternating current to the coil, and the heater spacer is formed by a member formed by a different material from the yoke.
10. The vacuum pump according to claim 9, wherein the rotor is enclosed in a base spacer, a stator base is disposed below the rotor, the heating portion is provided between the thread-groove-exhaust-portion stator and the base spacer, the heating plate is in contact with the thread-groove-exhaust-portion stator and attached to the heater spacer, the heating portion further includes a wire through-hole formed in only the heater spacer or both of the heater spacer and the yoke, the wire is inserted through the wire through-hole, the magnetic-flux-leak reducing means is mounted around the wire through-hole or the connector, the alternating-current is fed from the connector via the wire, and at least one of the heater spacer, the thread-groove-exhaust-portion stator, the base spacer, and the stator base is heated by heating the yoke and the heating plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(23) Preferred embodiments of the present invention are explained in detail below with reference to the accompanying drawings.
(24)
(25) A vacuum pump P1 shown in
(26) The armor case 1 is formed in a cylindrical shape obtained by integrally coupling a cylindrical pump case 1A and a base spacer 1B using fastening bolts in a cylinder axial direction of the pump case 1A and the base spacer 1B. An upper end side of the pump case 1A is opened as a gas inlet port 2. A gas outlet port 3 is provided on a lower end side surface of the base spacer 1B.
(27) The gas inlet port 2 is connected to a not-shown sealed chamber in a high vacuum such as a process chamber of a semiconductor manufacturing apparatus by not-shown fastening bolts provided in a flange 1C at the upper edge of the pump case 1A. The gas outlet port 3 is connected to a not-shown auxiliary pump.
(28) A cylindrical stator base 4 incorporating various electric components is provided in the center in the pump case 1A. The stator base 4 is integrally erected on the inner bottom of the base spacer 1B. However, as another embodiment, for example, the stator base 4 may be formed as a component separate from the base spacer 1B and threaded and fixed to the inner bottom of the base spacer 1B.
(29) A rotating shaft 5 is provided on the inner side of the stator base 4. The rotating shaft 5 is disposed such that the upper end thereof faces the direction of the gas inlet port 2 and the lower end thereof faces the direction of the base spacer 1B. The upper end of the rotating shaft 5 is provided to project upward from a cylindrical upper end face of the stator base 4.
(30) The rotating shaft 5 is supported rotatably in a radial direction and an axial direction by two sets of radial magnetic bearings 10 and one set of an axial magnetic bearing 11 functioning as a supporting means. In this state, the rotating shaft 5 is driven to rotate by a driving motor 12 functioning as a driving unit. The supporting means (the radial magnetic bearings 10 and the axial magnetic bearing 11) and the driving unit (the driving motor 12) are housed in the stator base 4. Note that the radial magnetic bearings 10, the axial magnetic bearing 11, and the driving motor 12 are publicly known. Therefore, specific detailed explanation thereof is omitted.
(31) A rotor 6 is provided on the outer side of the stator base 4. The rotor 6 is enclosed in the pump case 1A and the base spacer 1B. The rotor 6 is formed in a cylindrical shape surrounding the outer circumference of the stator base 4 and in a shape obtained by coupling two cylinder bodies (a first cylinder body 61 and a second cylinder body 62), which have different diameters, in a cylinder axis direction thereof using a coupling section 60 of an annular plate body located substantially in the middle of the rotor 6.
(32) At the upper end of the first cylinder body 61, as a member configuring an upper end surface thereof, an end member is integrally provided. The rotor 6 is fixed to the rotating shaft 5 via the end member 63. The rotor 6 is rotatably supported around the axis thereof (the rotating shaft 5) by the radial magnetic bearings 10 and the axial magnetic bearing 11 via the rotating shaft 5.
(33) The rotor 6 in the vacuum pump P1 shown in
(34) <<Detailed Configuration of the Blade Exhaust Section Pt>>
(35) In the vacuum pump P1 shown in
(36) A plurality of rotary blades 13 are integrally provided on the outer circumferential surface of the rotor 6 further on the upstream side than substantially the middle of the rotor 6, specifically, the outer circumferential surface of the first cylinder body 61 configuring the rotor 6. The plurality of rotary blades 13 are radially disposed side by side centering on the rotation center axis (the rotating shaft 5) of the rotor 6 or the axis of the armor case 1 (hereinafter referred to as vacuum pump axis).
(37) On the other hand, a plurality of fixed blades 14 are provided on the inner circumference side of the pump case 1A. The plurality of fixed blades 14 are also radially disposed side by side centering on the vacuum pump axis.
(38) In the vacuum pump P1 shown in
(39) Note that all the rotary blades 13 are blade-like cut products cut out integrally with an outer diameter machined section of the rotor 6. The rotary blades 13 are inclined at an angle optimum for exhaust of gas molecules. All the fixed blades 14 are also inclined at an angle optimum for exhaust of gas molecules.
(40) <<Explanation of an Exhaust Operation by the Blade Exhaust Section Pt>>
(41) In the blade exhaust section Pt configured as explained above, the rotating shaft 5, the rotor 6, and the plurality of rotary blades 13 integrally rotate at high speed according to the start of the driving motor 12. The rotary blade 13 at the top stage gives a momentum in the downward direction to gas molecules injected from the gas inlet port 2. The gas molecules having the momentum in the downward direction are sent by the fixed blades 14 to the rotary blade 13 side at the next stage. The giving of the momentum to the gas molecules and the sending action explained above are repeatedly performed in multiple stages, whereby the gas molecules on the gas inlet port 2 side are exhausted to sequentially shift toward downstream of the rotor 6.
(42) <<Detailed Configuration of the Thread Groove Exhaust Section Ps>>
(43) In the vacuum pump P1 shown in
(44) The rotor 6 further on the downstream side than substantially the middle of the rotor 6, specifically, the second cylinder body 62 configuring the rotor 6 is a portion that rotates as a rotating member of the thread groove exhaust section Ps. The second cylinder body 62 is inserted and housed, via a predetermined gap, between thread-groove-exhaust-portion stators 18A and 18B having an inner/outer double cylindrical shape of the thread groove exhaust section Ps.
(45) The thread-groove-exhaust-portion stator 18A of the thread-groove-exhaust-portion stators 18A and 18B having the inner/outer double cylindrical shape is a cylindrical fixed member disposed such that the outer circumferential surface thereof are opposed to the inner circumferential surface of the second cylinder body 62. The thread-groove-exhaust-portion stator 18A is disposed to be surrounded by the inner circumference of the second cylinder body 62.
(46) On the other hand, the thread-groove-exhaust-portion stator 18B on the outer side is a cylindrical fixed member disposed such that the inner circumferential surface thereof is opposed to the outer circumferential surface of the second cylinder body 62. The thread-groove-exhaust-portion stator 18B is disposed to surround the outer circumference of the second cylinder body 62.
(47) In an outer circumferential section of the thread-groove-exhaust-portion stator 18A on the inner side, as a means for forming a thread groove exhaust passage R1 on the inner circumference side of the rotor 6 (specifically, on the inner circumference side of the second cylinder body 62), a thread groove 19A changing in a taper cone shape reduced in diameter downward is formed. The thread groove 19A is engraved in a spiral shape from the upper end to the lower end of the thread-groove-exhaust-portion stator 18A. A thread groove exhaust channel is formed on the inner circumference side of the second cylinder body 62 (hereinafter referred to as inner thread groove exhaust channel R1) by the thread-groove-exhaust-portion stator 18A including the thread groove 19A. Note that, as shown in
(48) In an inner circumferential section of the thread-groove-exhaust-portion stator 18B on the outer side, as a means for forming a thread groove exhaust passage R2 on the outer circumferential side of the rotor 6 (specifically, the outer circumference side of the second cylinder body 62), a thread groove 19B same as the thread groove 19A is formed. A thread groove exhaust channel is formed on the outer circumference side of the second cylinder body 62 (hereinafter referred to as outer thread groove exhaust channel R2) by the thread-groove-exhaust-portion stator 18B including the thread groove 19B. Note that, as shown in
(49) Although not shown in the figure, the inner thread groove exhaust channel R1 or the outer thread groove exhaust channel R2 may be provided by forming the thread grooves 19A and 19B explained above on the inner circumferential surface or the outer circumferential surface or both of the surfaces of the second cylinder body 62.
(50) In the thread groove exhaust section Ps, in order to transfer gas while suppressing the gas according to a drag effect in the thread groove 19A and on the inner circumferential surface of the second cylinder body 62 and a drag effect in the thread groove 19B and on the outer circumferential surface of the second cylinder body 62, the depth of the thread groove 19A is set to be the largest on an upstream inlet side of the inner thread groove exhaust channel R1 (a channel opening end closer to the gas inlet port 2) and the smallest on a downstream outlet side of the inner thread groove exhaust channel R1 (a channel opening end closer to the gas outlet port 3). The same applies to the thread groove 19B.
(51) An upstream inlet of the outer thread groove exhaust channel R2 is connected with a gap between a rotary blade 13E at the bottom stage among the rotary blades 13 disposed in the multiple stages and an upstream end of a connection opening H explained below (hereinafter referred to as final gap G1). As shown in
(52) An upstream inlet of the inner thread groove exhaust channel R1 is opened toward the inner circumferential surface of the rotor 6 (specifically, the inner surface of the coupling section 60) substantially in the middle of the rotor 6. A downstream outlet of the channel R1 is connected with the gas outlet port 3 side through the annular confluence channel S1, the lateral hole channel S2, and the annular confluence channel S3.
(53) The annular confluence channel S1 is formed to be connected with the downstream outlets of the inner and outer thread groove exhaust channels R1 and R2 and the lateral hole channel S2 by providing a predetermined gap between the end of the second cylinder body 62 and a heating portion 20 explained below (in the vacuum pump P1 shown in
(54) The connection opening H is opened substantially in the middle of the rotor 6. The connection opening H is formed to pierce through the front and rear surfaces of the rotor 6 to function to guide a part of gas present on the outer circumference side of the rotor 6 to the inner thread groove exhaust channel R1. The connection opening H having such a function may be formed to, for example, pierce through the inner and outer surfaces of the coupling section 60 as shown in
(55) <<Explanation of an Exhaust Operation in the Thread Groove Exhaust Section Ps>>
(56) The gas molecules reaching the upstream inlet of the outer thread groove exhaust channel R2 and the final gap G1 according to the transfer by the exhaust operation of the blade exhaust section Pt explained above shift to the inner thread groove exhaust channel R1 from the outer thread groove exhaust channel R2 and the connection opening H. The shifted gas molecules shift toward the annular confluence channel S1 while being compressed from a transitional flow into a viscous flow according to an effect generated by the rotation of the rotor 6, that is, a drag effect on the outer circumferential surface of the second cylinder body 62 and in the thread groove 19B and a drag effect on the inner circumferential surface of the second cylinder body 62 and in the thread groove 19A. The viscous flow of the gas molecules reaching the annular confluence channel S1 flows into the annular confluence channel S3 through the lateral hole channel S2 and flows into the gas outlet port 3. The viscous flow of the gas molecules is exhausted to the outside from the gas outlet port 3 through the not-shown auxiliary pump.
(57) <<Explanation of the Heating Portion in the Vacuum Pump Shown in
(58) In the vacuum pump P1 shown in
(59) The heating portion 20 includes, as shown in
(60) The heating portion 20 heats the yoke 25 and the heating plate 23 with electromagnetic induction heating by feeding a high-frequency alternating current to the coil 26 to heat the heater spacer 22, the thread-groove-exhaust-portion stators 18A and 18B, the base spacer 1B, and the stator base 4.
(61) The heater spacer 22 includes a connector mounting portion 101 for mounting a connector 100 on the outer side surface thereof, a wire through-hole 102 connecting with the connector mounting portion 101 from the recess 21, and a wire 103 of the coil 26 inserted through the wire through-hole 102 to connect the coil 26 and the connector 100. In the yoke 25 as well, the wire through-hole 102 is provided in order to insert the wire 103 of the coil 26 and a wire of a temperature sensor 51 explained below therethrough.
(62) The connector 100, the connector mounting portion 101, the wire through-hole 102, the wire 103, and the wire of the temperature sensor 51 shown in
(63) The seal means 24 seals an opening peripheral edge of the recess 21 with an O-ring or another seal member to thereby separate the recess 21 from a vacuum region such as the inner and outer thread groove exhaust channels R1 and R2 and make it possible to set only the inside of the recess 21 to the outside pressure.
(64) The inside of the recess 21 is set to the atmospheric pressure when the atmosphere outside the heater spacer 22 is taken into the recess 21 via the wire through-hole 102. Note that it is also possible to take the outdoor air other than the atmosphere into the recess 21. The pressure in the recess 21 is not limited to the atmospheric pressure and only has to be pressure that does not cause insulting coating breakage of the coil 26 due to vacuum electric discharge.
(65) The yoke 25 and the coil 26 are electrically insulated by an insulating plate 27 interposed between the yoke 25 and the coil 26. The heater spacer 22 is formed of an aluminum alloy. The heating plate 23 and the yoke 25 are formed of a magnetic material such as an iron-base material (e.g., pure iron, S15C, or S25C) or a stainless steel material having magnetism (e.g., a ferrite-base stainless steel material, SUS430, SUS304, or SUS420J2). The coil 26 is formed of a good conductor (e.g., a copper material).
(66) When a high-frequency alternating current is fed to the coil 26, the coil 26, the heating plate 23, and the yoke 25 are electromagnetically coupled. An eddy current is generated on the insides of the heating plate 23 and the yoke 25. Then, since the heating plate 23 and the yoke 25 have peculiar electric resistances, Joule heat is generated in the heating plate 23 and the yoke 25. Iron loss heat generation occurs in the heating plate 23 and the yoke 25 and copper loss heat generation occurs in the coil 26. The thread-groove-exhaust-portion stators 18A and 18B and the heater spacer 22 are preferentially heated by these kinds of heat. Further, the base spacer 1B and the stator base 4 are also heated by heat conduction from the heater spacer 22.
(67) The distance from the coil 26 to the heating plate 23 and the distance from the coil 26 to the yoke 25 equivalent to the thickness of the insulating plate 27 can be changed as appropriate according to necessity. However, from the viewpoint of preventing adhesion of a product on the thread-groove-exhaust-portion stator side, the distances are preferably set to distances with which the heating plate 23 can be more effectively heated than the yoke 25.
(68) In the heating portion 20, the cross-sectional shape of the yoke 25 is formed in an upward groove shape toward the ends of the thread-groove-exhaust-portion stators 18A and 18B. The upper end of the yoke 25 is disposed close to the heating plate 23. Consequently, the coil 26 in the yoke 25 is disposed in a space surrounded by the heating plate 23 and the yoke 25. Therefore, a magnetic flux leak of the coil 26 decreases and improvement of heating efficiency is attained.
(69) Further, the heating portion 20 includes the temperature sensor 51 attached to the heating plate 23 and a temperature control means (not shown in the figure) that controls, on the basis of a detection value in the temperature sensor 51, the heating plate 23 to have a predetermined temperature.
(70) Further, the heating portion 20 may include a temperature sensor (not shown in the figure) attached to the coil 26 and a temperature control means (not shown in the figure) that controls, on the basis of a detection value in the temperature sensor 51, the coil 26 not to have temperature exceeding a predetermined temperature.
(71) As a method of attaching the temperature sensor 51 to the heating plate 23, it is possible to adopt a method of forming a sensor attachment hole 50, which is opened only on the recess 21 side, in the heating plate 23 and inserting the temperature sensor 51 into the sensor attachment hole 50 and fixing the temperature sensor 51 with an adhesive or the like as shown in
(72) In the vacuum pump P1 shown in
(73)
(74) In the vacuum pump P1 shown in
(75) In particular, in the attachment structure example shown in
(76) In the attachment structure example shown in
(77) After the heating portion 20 is assembled to the base spacer 1B as shown in
(78) In the attachment structure example shown in
(79) In the heating portion 20, as a method of fixing the recess 21 and the yoke 25, it is possible to adopt a method of pressing the yoke 25 into the recess 21, a method of fixing the recess 21 and the yoke 25 with a not-shown thread, or a method of bonding the yoke 25 in the recess 21.
(80) In the heating portion 20, as a method of fixing the yoke 25 and the coil 26, it is possible to adopt a method of filling resin or the like in the yoke 25 to mold the entire coil 26 with the resin or the like.
(81) Further, in the heating portion 20, as a method of fixing the heating plate 23 and the thread-groove-exhaust-portion stators 18A and 18B, it is possible to adopt a method of providing a projection on the surface of the heating plate 23, for example, as shown in
(82) Note that, in the heating portion 20, the heating plate 23 and the thread-groove-exhaust-portion stators 18A and 18B are fastened by the fastening bolts BT1 as explained above. Therefore, the fixing methods by the press-in and the bonding of the heating plate 23 and the thread-groove-exhaust-portion stators 18A and 18B explained above can be omitted according to necessity.
(83)
(84) When cooling unit is attached in the vacuum pump P1 shown in
(85) The heater spacer 22 and the base spacer 1B are separate components. The heater spacer 22 has a form like a relatively thin doughnut shape plate as a whole. Therefore, manufacturing work of the heater spacer 22 by the casting and work itself for casting the water cool pipe 7 in the heater spacer 22 in the casting are relatively easy.
(86)
(87) In the structure example shown in
(88) As a method of mounting the heat conduction pipe 8 on the exhaust pipe 30, for example, it is possible to adopt a method of attaching the heat conduction pipe 8 by vertically dividing the heat conduction pipe 8 into a plurality of pieces (e.g., into two) in the axial direction thereof or a method of attaching the heat conduction pipe 8 in size equal to or smaller than the diameter of the exhaust pipe 30.
(89)
(90) The heater spacer 22 of the heating portion 20 explained above can be integrated with the base spacer 1B as in the structure example shown in
(91)
(92) The heater spacer 22, the base spacer 1B, and the stator base 4 of the heating portion 20 explained above can also be integrated as shown in
(93) The attachment structure example shown in
(94)
(95) As in the attachment example shown in
(96)
(97) The vacuum pump P1 shown in
(98) The vacuum pump P2 shown in
(99) The heating portion 20 adopted in the vacuum pump P1 shown in
(100) As the gas outlet port 3 shown in
(101)
(102) A vacuum pump P3 shown in
(103) The heating portion 20 adopted in the vacuum pump P1 shown in
(104) The protrusion 28 is disposed to be opposed to the inner circumference of the second cylinder body 62 to form a clearance seal and reduces intrusion of gas, which reaches the annular confluence channel S1 from a downstream outlet of the thread groove exhaust channel R2, into an inner side space of the rotor 6.
(105) Note that, in the heating portion 20 shown in
(106)
(107) The heater spacer 22 of the heating portion 20 can also be formed of a magnetic material. In this case, as in the structure example shown in
(108) In the structure example shown in
(109)
(110) In the heating portion 20, as explained above, the wire through-hole 102 is also formed in the yoke 25 in order to insert the wire 103 of the coil 26 and the wire of the temperature sensor 51 therethrough. Therefore, it is likely that magnetic flux of the coil 26 leaks to the outside through the wire through-hole 102.
(111) On the other hand, in the structure example shown in
(112) Note that, in the vacuum pump P1 shown in
(113) Incidentally, in the structure example shown in
(114)
(115) A heating portion 70 shown in
(116) The heating portion 70 shown in
(117) The heating portion 70 is configured to heat the yoke 73 and the heating plate 74 with electromagnetic induction heating by feeding a high-frequency alternating current to the coil 77 to thereby heat the heater spacer 71, the thread-groove-exhaust-portion stators 18A and 18B, the base spacer 1B, and the stator base 4.
(118) The O-ring 83 seals opening peripheral edges of the recess 72 and the groove 75 shown in
(119) In the case of a configuration including the O-ring 83, as shown in
(120) Further, the O-ring groove 84 and the O-ring 83 shown in
(121) In
(122) When a high-frequency alternating current is fed to the coil 77, the coil 77, the heating plate 74, and the yoke 73 are electromagnetically coupled. An eddy current is generated on the insides of the heating plate 74 and the yoke 73. Then, since the heating plate 74 and the yoke 73 have peculiar electric resistances, Joule heat is generated in the heating plate 74 and the yoke 73. Iron loss heat generation occurs in the heating plate 74 and the yoke 73 and copper loss heat generation occurs in the coil 77. The thread-groove-exhaust-portion stators 18A and 18B and the heater spacer 71 are preferentially heated by these kinds of heat. Further, the base spacer 1B and the stator base 4 are also heated by heat conduction from the heater spacer 71.
(123) The distance from the coil 77 to the yoke 73 and the distance from the coil 77 to the heating plate 74 equivalent to the thickness of the insulating plate 81 can be changed as appropriate according to necessity. However, from the viewpoint of preventing adhesion of a product on the thread-groove-exhaust-portion stator side, the distances are preferably set to distances with which the heating plate 74 can be more effectively heated than the yoke 73.
(124) In the heating portion 70, the cross-sectional shape of the yoke 73 is formed in a plate shape. The upper end of the yoke 73 is disposed close to the heating plate 74. Consequently, the coil 77 in the heating plate 74 is disposed in a space surrounded by the heating plate 74 and the yoke 73 formed of the magnetic material. Therefore, a magnetic flux leak of the coil 77 decreases and improvement of heating efficiency is attained.
(125) The heating portion 70 includes a temperature sensor 79 attached to a sensor attachment hole 78 and a temperature control means (not shown in the figure) that controls, on the basis of a detection value in the temperature sensor 79, the heating plate 74 to have a predetermined temperature.
(126) Further, the heating portion 70 may include a temperature sensor 80 attached to the coil 77 and a temperature control means (not shown in the figure) that controls, on the basis of a detection value in the temperature sensor 80, the coil 77 not to have temperature exceeding a predetermined temperature.
(127) For the attachment of the temperature sensor 79 to the heating plate 74, as shown in
(128) In the heating portion 70 shown in
(129) The heating portion 70 shown in
(130) As explained above, in the vacuum pumps P1, P2, and P3 in the first to third embodiments, as the specific configuration of the heating portion 20 (70), the heating portion 20 (70) adopts a configuration in which the yoke 25 (73) and the heating plate 23 (74) are heated by the electromagnetic induction heating by feeding the alternating current to the coil 26 (77) to heat the heater spacer 22 (71), the thread-groove-exhaust-portion stators 18A and 18B, the base spacer 1B, and the stator base 4. Therefore, adhesion of a product in the base spacer 1B and the stator base 4 can also be prevented by the heating of the base spacer 1B and the stator base 4 by the heating portion 20 (70). Consequently, it is possible to reduce an adhesion amount of the product in the vacuum pump as a whole.
(131) With the vacuum pumps P1, P2, and P3 in the first to third embodiments, as a specific configuration of the heating portion 20 (70), the heating portion 20 (70) adopts a configuration in which the coil 26 (77) is disposed in the recess 21 of the heater spacer 22 (the groove 75 of the heating plate 74) that can be set to the outside pressure by the seal means 24 (83) and a configuration in which the inside of the recess 21 (the groove 75) is set to the outside pressure that does not cause vacuum electric discharge such as the atmospheric pressure or pressure close to the atmospheric pressure. Therefore, it is possible to prevent insulating coating breakage of the coil 26 (77) due to the vacuum electric discharge and attain extension of the life of the coil 26 (77). It is possible to prevent a failure of the electric system of the vacuum pump such as a short circuit due to insulating coating breakage of the coil 26 (77). It is possible to stably continuously operate the vacuum pump for a long period.
(132) Further, in the vacuum pumps P1, P2, and P3 in the first to third embodiments, the inside of the recess 21 (the groove 75) is set to, for example, the atmospheric pressure or pressure close to the atmospheric pressure. Therefore, when the wire 103 of the coil 26 (77) in the recess 21 (the groove 75) is connected to the connector 100, it is unnecessary to use an expensive vacuum connector as the connector 100. An inexpensive connector can be used. Therefore, it is possible to attain a reduction in costs of the vacuum pump as a whole.
(133)
(134) In a vacuum pump P4 shown in
(135) <<Explanation of a Heating Portion in the Vacuum Pump Shown in
(136) In the vacuum pump P4 shown in
(137) The heating portion 20 shown in
(138) The heating portion 20 shown in
(139) In the heating portion 20 shown in
(140) The heating plate 23 in the heating portion 20 shown in
(141) As a specific structure example of the plurality of separated heating plates 23, in the vacuum pump P4 shown in
(142) In the vacuum pump P4 shown in
(143) In the heating portion 20 shown in
(144) Referring to
(145) In
(146) The inner and outer separated heating plates 23A and 23B may be formed of magnetic materials having the same material properties to thereby set a heat value of each of the separated heating plates 23A and 23B to be substantially the same. However, as another embodiment, the separated heating plates 23A and 23B may be formed of magnetic materials having different material properties to thereby vary the heat value for each of the separated heating plates 23A and 23B.
(147) The inner thread-groove-exhaust-portion stator 18A and the outer thread-groove-exhaust-portion stator 18B sometimes have different heat values because of, for example, differences in mass, a material, and a heat loss thereof. For example, the heat value of the outer thread-groove-exhaust-portion stator 18B is sometimes larger than the heat value of the inner thread-groove-exhaust-portion stator 18A. In this case, for example, the heat value of the separated heating plate 23B on the outer side can be set larger than the heat value of the separated heating plate 23A on the inner side by forming the separated heating plate 23B on the outer side from a pure iron-base material and, on the other hand, forming the separated heating plate 23A on the inner side from a stainless steel material. Consequently, it is possible to heat by the heating plate 25 the thread-groove-exhaust-portion stators 18A and 18B according to the heat values of the thread-groove-exhaust-portion stators 18A and 18B, for example, heat the inner thread-groove-exhaust-portion stator 18A and the outer thread-groove-exhaust-portion stator 18B to substantially the same temperatures or heat the inner thread-groove-exhaust-portion stator 18A and the outer thread-groove-exhaust-portion stator 18B to respective target temperatures.
(148) Besides, as a method of changing material properties, there is a method of adding an additive to a material. For example, ceramics are added to the material of the separated heating plates to partially change physical properties such as electric resistance of the material. Consequently, it is possible to change a heat value concerning not only the entire separated heating plates but also a part of the separated heating plates.
(149)
(150) Like the heating plate 23 shown in
(151) In the heating plate 23 shown in
(152) In particular, in the heating plate 23 shown in
(153) On the other hand, in the heating plate 23 shown in
(154) In the heating plate 23 shown in
(155) As still another embodiment in which the laminated material explained above is adopted, it is also possible to set the heating value to be different for each of the separated heating plates 23A and 23B by forming both of the inner and outer separated heating plates 23A and 23B from the laminated material and changing the number of laminated materials in the inner and outer separated heating plates 23A and 23B.
(156) In the heating plate 23 shown in
(157) Since the separation gap G3 is an air gap, a magnetic flux leak of the coil 26 from the separation gap G3 to the upper side of the heating plate 23 is inevitable. However, with the superimposed structure of the separated heating plates 23A and 23B shown in
(158) In particular, in the superimposed structure of the separated heating plates 23A and 23B shown in
(159) In the vacuum pump P4 shown in
(160) In
(161) In the heating portion 20 shown in
(162) Consequently, the coil 26 in the yoke 25 is disposed in a space surrounded by the heating plate 23 and the yoke 25 formed of the magnetic material. Therefore, a magnetic flux leak of the coil 26 is little.
(163) In the heating portion 20 shown in
(164) The vacuum pump P4 shown in
(165) The heating portion 20 shown in
(166) In the vacuum pump P4 shown in
(167) The heating portion 20 shown in
(168) The heating portion 20 shown in
(169) Further, the heating portion 20 shown in
(170) In the heating portion 20 shown in
(171) The vacuum pump P4 shown in
(172) As explained above, in the vacuum pump P4 in the fourth embodiment, as a specific configuration of the heating portion 20, the heating portion 20 has a function of heating the heating plate 23 and the yoke 25 with electromagnetic induction heating by feeding an alternating current to the coil 26 to thereby heat the inner thread-groove-exhaust-portion stator 18A, the outer thread-groove-exhaust-portion stator 18B, and the pump base 1D. Therefore, it is possible to prevent adhesion of a product in the pump base 1D by heating the pump base 1D with the heating portion 20. In addition, it is also possible to heat the stator column 4 with heat conduction from the pump base 1D and prevent adhesion of the product in the stator column 4. Therefore, it is possible to reduce an adhesion amount of the product in the vacuum pump P4 as a whole.
(173) The vacuum pump P4 in the fourth embodiment adopts a configuration in which the shield pipe 200 formed of the magnetic material is mounted on the wire through-hole 102 and a configuration in which the shield plate 201 formed of the magnetic material is disposed around the connector 100. Therefore, it is possible to reduce a magnetic flux leak of the coil 26 with the shield pipe 200 and the shield plate 201. It is possible to effectively prevent a trouble of a vacuum pump electric system due to the magnetic flux leak such as a malfunction of electric components inside the vacuum pump P4 due to leaked magnetic flux.
(174) Further, the vacuum pump P4 in the fourth embodiment adopts, as a specific configuration of the heating portion 20, a configuration in which the heating plate 23 is separated into a plurality of heating plates as the two or more separated heating plates 23A and 23B in contact with one of the inner and outer thread-groove-exhaust-portion stators 18A and 18B. Therefore, for example, at a pump assembly stage in which the heating plate 23 is attached in contact with the ends of the inner and outer thread-groove-exhaust-portion stators 18A and 18B, the heating plate 23 can be individually attached to the respective inner and outer thread-groove-exhaust-portion stators 18A and 18B as the separated heating plates 23A and 23B separated into two or more. Therefore, even when a machining dimension error or an attachment dimension error in the length direction in the inner and outer thread-groove-exhaust-portion stators 18A and 18B is present, it is possible to easily attach the heating plate 23 to the inner and outer thread-groove-exhaust-portion stators 18A and 18B without being affected by the errors. Since it is unnecessary to highly accurately set a machining dimension and an attachment dimension in the length direction in the inner and outer thread-groove-exhaust-portion stators 18A and 18B, it is possible to attain a reduction in costs of the vacuum pump P4 as a whole.
(175) The structure examples of the heating plates 23 shown in
(176) In the vacuum pump P4 in the fourth embodiment, the thread groove exhaust section Ps configures the thread groove pump parallel flow type. However, the present invention is not limited to the thread groove exhaust section Ps of this type. The present invention can be applied to all vacuum pumps including thread-groove-exhaust-portion stators. As the vacuum pumps to which the present invention can be applied, there are, for example, a type in which the thread groove exhaust section Ps including only an outer thread-groove-exhaust-portion stator is configured and a type in which the thread groove exhaust section Ps exhausts gas with an outer thread groove and thereafter successively exhausts gas with an inner thread groove.
(177) he vacuum pumps P1, P2, P3, and P4 in the first to fourth embodiments explained above include the blade exhaust section Pt and the thread groove exhaust section Ps. However, the present invention can be applied to a vacuum pump including only the thread groove exhaust section Ps.
(178) Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
EXPLANATION OF REFERENCE NUMERALS
(179) 1 Armor case 1A Pump case 1B Base spacer 1C Flange 1D Pump base 2 Gas inlet port 3 Gas outlet port 30 Exhaust pipe 4 Stator base 5 Rotating shaft 6 Rotor 60 Coupling section 61 First cylinder body 62 Second cylinder body 63 End member 7 Water cool pipe 8 Heat conduction pipe 10 Radial magnetic bearings 11 Axial magnetic bearing 12 Driving motor 13 Rotary blades 13E Rotary blade at the bottom stage 14 Fixed blades 18A Thread-groove-exhaust-portion stator on the inner side 18B Thread-groove-exhaust-portion stator on the outer side 19A, 19B Thread grooves 20 Heating portion 21 Recess 22 Heater spacer 23 Heating plate 23A, 23B Separated heating plates 24 Seal means 25 Yoke 26 Coil 27 Insulating plate 28 Protrusion 50 Sensor attachment hole 51 Temperature sensor 52 Seal means 70 Heating portion 71 Heater spacer 72 Recess 73 Yoke 74 Heating plate 75 Groove 76 Protrusion portion 77 Coil 78 Sensor attachment hole 79 Temperature sensor 80 Temperature sensor 81 Insulating plate 82 Resin 83 O-ring 84 O-ring groove 85 Minimum diameter portion 86 Protrusion portion 100 Connector 101 Connector mounting portion 102 Wire through-hole 103 Wire of a coil 200 Shield pipe 201 Shield plate BT1, BT2, BT3, BT4, BT5 Fastening bolts G1 Final gap (Gap between the rotary blade at the bottom stage and the upstream end of the connection opening) G2 Air gap G3 Separation gap H Connection opening M Intermediate member N Lightening portion P1, P2, P3, P4 Vacuum pumps Pt Blade exhaust section Ps Thread groove exhaust section R1 Inner thread groove exhaust passage R2 Outer thread groove exhaust passage S1 Annular confluence channel S2 Lateral hole channel S3 Annular confluence channel