High pressure gas phase injector
10364758 ยท 2019-07-30
Assignee
Inventors
- Perry Robert Czimmek (Williamsburg, VA)
- Michael J Hornby (Williamsburg, VA, US)
- Douglas Edward Cosby (Newport News, VA, US)
Cpc classification
F02M63/0031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/0078
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0254
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0245
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0257
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0269
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0248
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0239
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D19/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M63/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An injector, including: a moveable armature having a bore and upper and lower control surfaces; a lower housing including a bore and upper and lower stationary control surfaces; and a flow geometry defined along an exterior of the armature. The armature includes a transverse flow path fluidly coupled with the armature bore and the flow geometry. The lower housing includes a transverse flow path fluidly coupled with the lower housing bore. Upon moving the armature from a first position to a second position, a first flow path is formed between the flow geometry and the lower housing transverse flow geometry through a space between the lower stationary control surface and the lower armature control surface, and a second flow path is formed between the armature bore and the lower housing transverse flow geometry through a space between the upper stationary control surface and the armature upper control surface.
Claims
1. An injector having an inlet and an outlet for injecting a fuel into an internal combustion engine, the injector comprising: an upper housing; a moveable armature disposed at least partly in the upper housing and having a plurality of control surfaces and a bore, the control surfaces of the armature comprising an upper control surface and a lower control surface; a lower housing coupled to the upper housing and including a bore and a plurality of stationary control surfaces comprising a lower stationary control surface and an upper stationary control surface, the upper and lower stationary control surfaces and the moveable armature forming at least part of a metering valve of the injector; a spring engaging the armature so that the armature is biased by the spring towards closure of the control surfaces of the armature against the stationary control surfaces of the lower housing, the closure defining a closed position of the metering valve which prevents the fuel from exiting the outlet; an electromagnetic coil disposed relative to the armature such that passing a current through the electromagnetic coil causes the moveable armature to move between a first position corresponding to the closed position of the metering valve and a second position corresponding to an open position of the metering valve in which the control surfaces of the moveable armature are spaced from the stationary control surfaces of the lower housing; a non-annular flow geometry defined between an exterior surface of the moveable armature and an interior surface of the upper housing; wherein the moveable armature includes a transverse flow path in fluid communication with the bore of the moveable armature and the non-annular flow geometry, and the lower housing includes a transverse flow path in fluid communication with the bore of the lower housing such that upon the moveable armature moving from the first position to the second position, a first flow path is formed between the non-annular flow geometry and the transverse flow geometry of the lower housing through a space between the lower stationary control surface and the lower control surface of the moveable armature, and a second flow path is formed between the bore of the moveable armature and the transverse flow geometry of the lower housing through a space between the upper stationary control surface and the upper control surface of the moveable armature.
2. The injector of claim 1, further comprising an isolation valve disposed between the transverse flow geometry of the lower housing and the outlet of the injector and having an interior in fluid communication with the bore of the lower housing, the isolation valve opening upon a pressure of the fuel in the interior of the isolation valve exceeding a predetermined pressure level, and closing otherwise.
3. The injector of claim 2, wherein upon the metering valve being in the open position, the inlet of the injector is in fluid communication with the outlet thereof through the metering valve and the isolation valve, and upon the metering valve being in the closed position, the first and second flow paths are closed so as to prevent the fuel to pass to the outlet.
4. The injector of claim 2, wherein the isolation valve is an outwardly opening isolation valve.
5. The injector of claim 2, wherein the isolation valve comprises a valve body having a first end portion coupled to a distal end of the lower housing and a second end portion, a poppet moveable between a first position in sealing engagement with a sealing surface of the second end portion of the valve body of the isolation valve corresponding to a closed state of the isolation valve and a second position in which the poppet is a spaced distance from the sealing surface of the second end portion of the valve body corresponding to an open state of the isolation valve, and a bias member coupled to the poppet so as to bias the poppet towards the first position, the poppet moving from the first position to the second position responsive to a pressure level of fuel in the valve body exceeding a bias force presented on the poppet by the bias member, the pressure level of fuel in the valve body exceeding the bias force upon the metering valve being in or moving to the open position, the isolation valve being in the open position permitting fuel to exit the injector through the outlet thereof.
6. The injector of claim 5, wherein the isolation valve further comprises a poppet stop coupled to the second end portion of the valve body and having a stop surface which is a maximum distance the poppet may be spaced from the sealing surface of the second end portion of the valve body when the isolation valve is in the open position, the poppet stop include one or more openings which at least partly form the outlet of the injector, the poppet stop providing guidance for axial movement of the poppet.
7. The injector of claim 5, wherein the bias member is operatively in one of compression and tension.
8. The injector of claim 5, wherein the valve body of the isolation valve includes an interior bore, and a mass flow rate of fuel through the isolation valve being based at least in part upon at least one dimension of the interior bore of the valve body and an open distance of the poppet relative to the sealing face of the second end portion of the valve body of the isolation valve.
9. The injector of claim 1, further comprising an annular flow geometry in fluid communication with the non-annular flow geometry, wherein the first flow path includes the annular flow geometry disposed between the non-annular flow geometry and the space between the lower stationary control surface and the lower control surface of the armature.
10. The injector of claim 1, wherein the injector is a compressed natural gas injector.
11. An injector having an inlet and an outlet for injecting a fluid, the injector comprising: an upper housing; a moveable armature disposed at least partly in the upper housing and having a plurality of control surfaces and a bore, the control surfaces of the armature comprising an upper control surface and a lower control surface; a lower housing coupled to the upper housing and including a bore and a plurality of stationary control surfaces comprising a lower stationary control surface and an upper stationary control surface, the upper and lower stationary control surfaces and the moveable armature forming at least part of a metering valve of the injector; a spring engaging the armature so that the armature is biased by the spring towards closure of the control surfaces of the armature against the stationary control surfaces of the lower housing, the closure defining a closed state of the metering valve which prevents the fluid from exiting the outlet; the moveable armature being moveable between a first position corresponding to the closed state of the metering valve and a second position corresponding to an open state of the metering valve in which the control surfaces of the moveable armature are spaced from the stationary control surfaces of the lower housing; a first flow geometry defined between the moveable armature and an interior surface of the upper housing; wherein the moveable armature includes a transverse flow path in fluid communication with the bore of the moveable armature and the first flow geometry, and the lower housing includes a transverse flow path in fluid communication with the bore of the lower housing such that upon the moveable armature moving from the first position to the second position, a first flow path is formed between the first flow geometry to the transverse flow geometry of the lower housing through a space between the lower stationary control surface and the lower control surface of the moveable armature, and a second flow path is formed between the bore of the moveable armature and the transverse flow geometry of the lower housing through a space between the upper stationary control surface and the upper control surface of the moveable armature, and upon the moveable armature moving from the second position to the first position, the lower control surface of the moveable armature sealingly engages with the lower stationary control surface and the upper control surface of the moveable armature sealingly engages with the upper stationary control surface so as to prevent fuel from flowing from the upper housing to within the lower housing.
12. The injector of claim 11, further comprising an isolation valve disposed between the transverse flow geometry of the lower housing and the outlet of the injector and having an interior in fluid communication with the bore of the lower housing, the isolation valve opening upon a pressure of the fluid in the interior of the isolation valve exceeding a pressure level, and closing otherwise.
13. The injector of claim 12, wherein upon the metering valve being in the open state, the inlet of the injector is in fluid communication with the outlet thereof through the metering valve and the isolation valve.
14. The injector of claim 12, wherein the isolation valve is an outwardly opening isolation valve.
15. The injector of claim 12, wherein the isolation valve comprises a valve body having a first end portion coupled to a distal end of the lower housing and a second end portion, a poppet moveable between a first position in sealing engagement with a sealing face of the second end portion of the valve body of the isolation valve corresponding to a closed state of the isolation valve and a second position in which the poppet is a spaced distance from the sealing face of the second end portion of the valve body corresponding to an open state of the isolation valve, and a bias member coupled to the poppet so as to bias the poppet towards the first position, the poppet moving from the first position to the second position responsive to a pressure level of fuel in the valve body exceeding a bias force presented on the poppet by the bias member, the pressure level of fuel in the valve body exceeding the bias force upon the metering valve being in or moving to the open state, the isolation valve being in the open state permitting fuel to exit the injector through the outlet thereof.
16. The injector of claim 15, wherein the bias member is operatively in tension when the isolation valve is in the closed state.
17. The injector of claim 15, wherein the bias member is operatively in compression when the isolation valve is in the closed state.
18. The injector of claim 15, wherein the isolation valve further comprises a poppet stop coupled to the second end portion of the valve body and having a stop surface which is a maximum distance the poppet may be spaced from the sealing face of the second end portion of the valve body when the isolation valve is in the open state, the poppet stop includes one or more openings which at least partly form the outlet of the injector.
19. The injector of claim 18, wherein the poppet stop provides bearing guidance for axial movement of the poppet of the isolation valve.
20. The injector of claim 15, wherein the valve body of the isolation valve includes an interior bore, and a mass flow rate of fuel through the isolation valve being based at least in part upon at least one dimension of the interior bore of the valve body.
21. The injector of claim 15, wherein a mass flow rate of fuel through the isolation valve is based at least in part upon an open distance of the poppet relative to the sealing face of the second end portion of the valve body of the isolation valve.
22. The injector of claim 11, wherein the first flow geometry comprises a non-annular flow geometry.
23. The injector of claim 22, further comprising an annular flow geometry, wherein the first flow path includes the annular flow geometry disposed between the non-annular flow geometry and the space between the lower stationary control surface and the lower control surface of the moveable armature.
24. The injector of claim 11, wherein the injector is a compressed natural gas injector and the fluid comprises a compressed natural gas fuel.
25. The injector of claim 11, further comprising an upper ring and a lower ring disposed in or on the lower housing, wherein the upper stationary control surface and the lower stationary control surface comprise a surface of the upper ring and a surface of the lower ring, respectively.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Examples are reflected in the drawings, which will be described below. The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION
(16) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
(17) Certain terms are used throughout the following description and claims to refer to particular system components and configurations. As one skilled in the art will appreciate, a component may be referred to by different names This disclosure does not intend to distinguish between components that differ in name but not function. In the following discussion and in the claims, the terms including and comprising are used in an open-ended fashion, and thus should be interpreted to mean including, but not limited to . . . .
(18) Example embodiments of the present disclosure are described below. It should be noted that these and other example embodiments are exemplary and are intended to be illustrative of the invention rather than limiting. While the invention is widely applicable to different types of systems, it is inexpedient if not impossible to include all of the possible embodiments and contexts of the invention in this disclosure. Upon reading this disclosure, many alternative embodiments will become apparent to persons of ordinary skill in the art. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here.
(19) Referring to
(20) With reference to
(21) Referring to
(22) In the illustrated example embodiment, the moveable control surfaces 29 move with the armature 33. Armature 33 moves from a closed position corresponding to the metering valve subassembly 13 being in the closed state (
(23) Simultaneous to the gap opening between the lower control surface 29 of armature 33 and the lower internal O-ring 37 due to upward movement of armature 33, a gap is created between the upper control surface 29 of armature 33 and the upper internal O-ring 36, defining a second flow path for gas phase fuel to flow from the central bore 133 of armature 33 into the gap formed between the upper internal O-ring 36 and the upper control surface 29 of armature 33. The upper internal O-ring 36 and lower internal O-ring 37 have a round (circular) cross-section in the present embodiment, but any other shape of cross-section should be within the scope and spirit of the invention. Any plurality of the internal O-rings should also the within the scope and spirit of the invention. Bonded elastomeric seal or vulcanization may also substitute for any or both O-rings 36, 37, should also be within the scope and spirit of the invention.
(24) Lower housing 46 includes a central bore disposed in a longitudinal direction and transverse flow geometry 44 which extends in the transverse or lateral direction. With the armature 33 in the open position corresponding to the metering valve subassembly 13 being in the open state, gas phase fuel flows into the transverse flow geometry 44 of the lower housing 46 from the first and second defined flow paths described above. Transverse flow geometry 44 communicates with a central bore of the lower housing 46 that defines a flow path communicating with an interior portion 19 of lower housing 46 below metering valve subassembly 13.
(25) Isolation valve subassembly 14 includes isolation valve body 47 having a longitudinal cavity through which fuel flows to outlet 12. An isolation valve spring 50 is at least partly disposed within the cavity of isolation valve body 47. A poppet 48 is coupled to one end of the isolation valve spring 50 and is biased thereby to a closed position corresponding to the closed state of the isolation valve subassembly 14 in which poppet 48 sealingly contacts and engages with sealing a sealing face 47A of the distal end of isolation valve body 47. When caused to move from its closed position to an open position corresponding to the isolation valve subassembly 14 being in the open state, the poppet 48 moves in the downstream direction so that a gap or space is created between the sealing face 47A and the poppet 48 so that a fuel flow path is defined from the cavity of the isolation valve body 47 to the outlet 12. Isolation valve subassembly 14 is an outward opening valve in which poppet 48 is moved by the pressure of fuel in the cavity of isolation valve body 47, as described below.
(26) With reference to
(27) O-ring 22 and the backup ring 23 (
(28) The isolation valve body 47 has geometry to accept a combustion seal (not shown) in a combustion seal groove 16 (
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(33) In an example embodiment, first coiled portion 50A, second coiled portion 50B, linear portion 50C, and third coiled portion 50D are integrally formed as a unitary member. In another example embodiment, first coiled portion 50A, second coiled portion 50B, linear portion 50C, and third coiled portion 50D are assembled from a plurality of parts which are connected to one another during manufacture of isolation valve spring 50.
(34) Poppet 48 includes a sloped or inclined surface 48D which is sized and dimensioned to sealingly contact sealing face 47A of isolation valve body 47 when the isolation valve subassembly 14 is in the closed state.
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(39) Isolation valve subassembly 14 is described above and illustrated as an outward opening valve subassembly. It is understood that injector 10 may utilize other isolation valve subassemblies, and in particular other outward opening isolation valve subassemblies.
(40) In addition, metering valve subassembly 13 of injector 10 is described above and illustrated as utilizing an electromagnetic based actuator for moving the armature 33 between closed and open positions. It is understood that metering valve subassembly 13 may alternatively utilize piezoelectric or magnetostrictive based actuators for moving the armature 33.
(41) It is to be understood that the embodiments shown and described herein are only illustrative of the principles of the present invention and that various modifications may be implemented by those skilled in the art without departing from the scope and spirit of the invention.