LATCHABLE PACKAGE
20190225366 ยท 2019-07-25
Inventors
Cpc classification
B65D2215/02
PERFORMING OPERATIONS; TRANSPORTING
B65D2215/06
PERFORMING OPERATIONS; TRANSPORTING
B65D79/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D5/38
PERFORMING OPERATIONS; TRANSPORTING
B65D79/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A latchable package comprises: a support (200) for supporting one or more items; a structure (300) for selectively blocking access to the one or more items; and a latchable insert (400). The latchable insert comprises a substantially planar tab member that is coupled to the support such that the insert and support are movable together in an opening direction from a first position in which the structure blocks access to the one or more items to a second position in which the one or more items are accessibly clear of the structure. The structure and the latchable insert comprise co-operating latch features (380) configured to engage when the insert and support are arranged in the first position.
Claims
1.-106. (canceled)
107. A latchable package comprising: a support for supporting one or more items, a structure for selectively blocking access to the one or more items; and a latchable insert, wherein the latchable insert comprises a substantially planar tab member that is coupled to the support such that the insert and support are movable together in an opening direction from a first position in which the structure blocks access to the one or more items to a second position in which the one or more items are accessibly clear of the structure; and wherein the structure and the latchable insert comprise co-operating latch features configured to engage when the insert and support are arranged in the first position.
108. The latchable package of claim 107, wherein the support comprises a tray.
109. The latchable package of claim 107, wherein the latch feature of the latchable insert comprises one or more latch formations.
110. The latchable package of claim 109, wherein the latch feature of the structure comprises one or more abutment surfaces against which the one or more latch formations abut to engage to co-operating latch features.
111. The latchable package of claim 110, wherein the abutment surfaces are defined by an aperture on the structure.
112. The latchable package of claim 111, wherein, when the package is in the first position, and the latch features are engaged, the latch formation of the latchable insert protrudes through the aperture of the structure.
113. The latchable package of claim 109, wherein the support comprises an aperture through which the latch formations of the latchable insert protrude.
114. The latchable package of claim 113, wherein the aperture of the support is provided on a side wall of the support.
115. The latchable package of claim 107, wherein coupling between the latchable insert and the support is effected by arranging the latchable insert substantially inside the support.
116. The latchable package of claim 107, wherein the latchable package comprises a withdrawal stop structure for limiting movement of the support in the opening direction.
117. The latchable package of claim 107, wherein, in the second position, the support protrudes from a first end of the structure, wherein a second end of the structure opposite the first end comprises an access opening configured to permit access to an end of the support to allow the support to be pushed in the opening direction by a user's finger while the latch features are in a disengaged state, and wherein a base wall of the structure is provided with a channel configured to permit the user's finger to move in the opening direction whilst pushing the support.
118. The latchable package of claim 117, wherein the channel is defined by a cut-out in the base wall of the structure.
119. The latchable package of claim 118, wherein: the access opening is defined by a cut-out in an end wall of the structure; and the access opening and the channel are defined by a single cut-out.
120. The latchable package of claim 118, wherein the channel has a length in the opening direction and a width perpendicular to its length, the length being at least 1.5 times the width.
121. The latchable package of claim 116, wherein the withdrawal stop structure comprises cooperating formations on the support and the structure.
122. The latchable package of claim 121, wherein the cooperating formations comprise opposed abutment surfaces on the support and on an internal surface of the structure.
123. The latchable package of claim 122, wherein at least one of the opposed abutment surfaces is defined by a withdrawal stop latch movable into a latch position with respect to the support or the structure.
124. The latchable package of claim 123, wherein the withdrawal stop latch is a flap on the support or the structure.
125. The latchable package of claim 124, wherein the flap is at or near an end of the support or the structure.
126. A latchable package comprising a support arrangement for supporting one or more items and a structure for selectively blocking access to the one or more items, the support arrangement being movable in an opening direction from a first position in which the structure blocks access to the one or more items to a second position in which one or more items are accessibly clear of the structure; wherein the support arrangement and the structure comprise co-operating latch features that, when the support arrangement is in the first position, are configured to be movable by a first finger of a user's hand between an engaged state in which the support arrangement is prevented from moving in the opening direction, and a disengaged state in which the support arrangement is permitted to move in the opening direction; wherein the structure comprises an access opening configured to permit access to the support arrangement to allow the support arrangement to be pushed in the opening direction by a second finger of a user's hand while the latch arrangement is in the disengaged state; and wherein a wall of the structure is provided with a channel configured to permit the second finger of the user's hand to move in the opening direction whilst pushing the support arrangement.
127. The latchable package of claim 126, wherein the access opening is defined by a cut-out in a base wall of the structure.
128. The latchable package of claim 126, wherein the access opening is defined by a cut-out in an end wall of the structure.
129. The latchable package of claim 126, wherein the support comprises a grip feature on its base, and the access opening in the structure provides access to the grip feature.
130. The latchable package of claim 129, wherein the grip feature comprises an aperture in the base of the structure.
131. The latchable package of claim 126, wherein the channel is defined by a cut-out in the base wall of the structure.
132. The latchable package of claim 126, wherein the channel has a length in the opening direction and a width perpendicular to its length, the length being at least 1.5 times the width.
133. The latchable package of claim 126, wherein the channel and the access opening are contiguous with one another.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0088] In order that the invention may be more readily understood, reference will now be made, by way of example, to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
[0116] Referring to
[0117] The package 100 is moveable by a user between a fully-closed or secured position, shown in
[0118] The tab member 400 is coupled to the support 200 such that the tab member 400 and support 200 are movable together in an opening direction from the secured position to the access position.
[0119] The sleeve 300 and the tab member 400 comprise co-operating latch features, indicated generally at 380. The latch features 380 are configured to engage when the tab member 400 and the support 200 are arranged in the secured position.
[0120] The components of the latchable package will now be described with reference to
[0121] As best seen in
[0122] A body 401 forms the majority of the tab member 400. Regions of low resistance in the body 401, exemplified here as cut-outs 416 in the body 401 define latch members 434, which are joined to the body 401 by live hinges 436.
[0123] The tab member 400 comprises a front edge 402, a rear edge 404, a left edge 406, a right edge 408, an upper side 410, and a lower side (not shown).
[0124] The distance between the front and rear edges 402, 404 defines a length of the tab member 400, and the distance between the left and right edges 406, 408 defines its width. The spacing between the upper side 410, and the lower side defines a thickness of the tab member 400, which is substantially less than its length or width.
[0125] In the embodiment illustrated, the sheet is a styrene sheet having a thickness of approximately 1 mm and a length of approximately 12 cm. The sheet therefore has a length-to-thickness ratio of approximately 120:1. The sheet is of a stiffness that is great enough to impart self-supporting stiffness to the sheet (i.e. the sheet is not significantly deformed under its own weight), but low enough to allow the sheet to flex to some degree. The sheet also has a yield stress that is high enough to allow substantial flexing of the sheet without plastic deformation.
[0126] The cut-outs 416 in the body 401 that define the latch members 434 take the form of left and right slots aligned respectively with left and right edges 406, 408 of the tab member 400. The slots 416 are elongate, being substantially oblong in shape, and extend parallel to the left and right edges 406, 408 along the majority of the length of those edges 406, 408.
[0127] The length of each slot 416 is substantially greater than the width of each slot. In the embodiment illustrated, the width of each slot 416 is approximately 2 mm, or twice the thickness of the tab member 400, and the length of each slot 416 is approximately 8 cm, or approximately forty times its width.
[0128] The elongate slots 416 terminate at front and rear ends 420, 418, which are spaced a distance from the respective front and rear edges 402, 404 of the tab member 400. In the embodiment illustrated, the elongate slots 416 have a length that is approximately 70% of the length of the tab member 400, and are arranged centrally with respect to the front and rear edges 404, 402 of the tab member 400.
[0129] In this way, the spacing between the front end 420 of the slot 416 and the rear edge 404 of the tab member 400 is equal to the spacing between the rear end 418 of the slot 416 and the front edge 402 of the tab member 400. This spacing is equal to approximately 15% of the length of the tab member 400.
[0130] As best seen in
[0131] The tab member 400 is symmetrical about its central longitudinal axis. Therefore, the left and right latch formations 422 are mirror images of each other and function identically but in opposite directions. It will be appreciated that the latch formations 422 are spaced apart from one another by a distance that corresponds approximately to the width of the tab member 400. In the embodiment shown, this distance is sufficiently large that an adult, having relatively large hands, could depress both latch formations 422 simultaneously using only one hand, for example between thumb and forefinger, but a child, having relatively small hands, could not.
[0132] Considering for convenience the right edge 408 and right latch member 434 and latch formation 422 only, the latch member 434 is formed from the sheet, and hence is formed integrally with the body 401 of the tab member 400. Thus, the latch member 434 is of substantially the same thickness as the body 401 of the tab member 400, and lies in the same plane.
[0133] The latch member 434 is an elongate beam or arm that lies outboard of the slot 416 and encompasses a portion of the right edge 408 of the tab member 400. More specifically, the latch member 434 encompasses at least the portion of the right edge 408 of the tab member 400 that includes the latch formation 422. The latch member 434 terminates forwardly and rearwardly in live hinges 436 that are disposed longitudinally outboard of the respective front and rear ends 418, 420 of the slot 416.
[0134] The spacing between the slot 416 and the right edge 408 of the tab member 400 defines the width of the latch member 434. In the embodiment illustrated, the width of the latch member 434 is approximately 2.5 mm, which is slightly greater than the width of the slot 416. Consequently, the width of the latch member 434 is large enough that the latch member 434 is not easily broken and can provide structural support to the latch formation 422, but small enough that the latch member 434 can be deformed easily.
[0135] Referring to
[0136] The rear edge 424 of the latch formation 422 extends rearwardly between the outer edge 428 of the latch formation 422 and the right edge 408 of the tab member 400. The rear edge 424 is tapered so as to extend simultaneously inwardly, towards a centre of the tab member 400, and rearwardly, towards the rear edge 404 of the tab member 400, such that the rear edge 424 meets both the outer edge 428 of the latch formation 422 and the right edge 408 of the tab member 400 at an obtuse angle of approximately 165. Thus inclined, the rear edge 424 of the latch formation 422 defines a ramp.
[0137] The front edge 426 of the latch formation 422 also extends rearwardly between the outer edge 428 of the latch formation 422 and the right edge 408 of the tab member 400. The front edge 426 is inclined so as to extend simultaneously inwardly and rearwardly, such that it meets both the outer edge 428 of the latch formation 422 and the right edge 408 of the tab member 400 at an acute angle of approximately 55. In this way, the front edge 426 of the latch formation 422 defines an under-cut notch or a shoulder. When the tab member 400 is arranged in the package 100 in the closed position, the shoulder abuts a corresponding abutment surface 352 on the sleeve 300 and so acts as a locking formation.
[0138] Where the latch formation 422 meets the right edge 408 of the tab member 400, the spacing between the front and rear edges 424, 426 of the latch formation 422 defines the length of the latch formation 422. In the embodiment illustrated, the length of the latch formation 422 is approximately 20% of the length of the slot 416.
[0139] When a user applies an inward force to the latch formation 422, for example by squeezing the left and right latch formations 422 between their thumb and middle finger, the latch member 434 of the tab member 400 is resiliently deformed in an inward direction.
[0140] The slot 416 allows the latch member 434 to bend inwardly about the live hinges 436, such that a central portion of the latch member 434 occupies the space of the slot 416. In this way, the latch member 434 is effectively subjected to a three-point bend, with outward bending moments being applied at the live hinges and an opposed inward bending moment being applied at the latch formation 422 (i.e. at the centre of the latch member 434) by the user's finger or thumb.
[0141] The extent of deflection of the latch member 434 is therefore restricted by the width of the slot 416. The width of the slot 416 is selected to be narrow enough that deflection of the latch member 434 is restricted to a degree of deflection that is within the elastic limits of the latch member 434.
[0142] This bending of the latch member 434 allows the latch formation 422 to be moved in an unlatching direction L that extends substantially orthogonally to the left and right edges 406, 408 of the tab member 400.
[0143] In this way, the latch formation 422 is naturally and resiliently biased outwardly in a first, engaged position in which the front, rear and outer edges 424, 426, 428 of the latch formation 422 protrude outwardly beyond the right edge 408 of the tab member 400.
[0144] Upon application of an inward force to the latch formation 422 by a user, the latch formation 422 can be resiliently moved in the unlatching direction L to a second, disengaged position, in which the outer edge 428 of the latch formation 422 lies substantially flush with, or inwardly of, the right edge 408 of the tab member 400. When the inward force is removed, the latch formations 422 return to the first, engaged position once more.
[0145] The sheet-like configuration of the tab member 400 means that it can be formed from a single sheet of material, for example by a simple process of cutting or stamping. The sheet material itself is inexpensive, and the manufacturing process is fast, efficient and similarly inexpensive. Alternatively, the tab member 400 could be made by other inexpensive methods, for example by injection moulding a plastics material. In this way, the cost of the package can be kept relatively low. Furthermore, the latch-carrying component is so thin that it takes up only minimal space in the package when stacked with other components such as the blister pack, thereby reducing its size, and improving its aesthetic appeal.
[0146] Referring now to
[0147] The base 212 of the tray 202 is defined by a generally planar base wall 214. Left and right side walls 216, 218 are upstanding from the base wall 214 at respective left and right sides 208, 210 of the tray 202. The front end 206 of the tray 202 is provided with a front blocking means 220 that defines a front wall 222 of the tray and a front blocking surface 224 that lies perpendicular to the front wall 222 and that extends a short distance from the front wall 222 into the tray 202. The rear end 204 of the tray 202 is provided with a similar rear blocking means 226 that defines a rear wall 228 of the tray 202 and a rear blocking surface 230 that lies perpendicular to the rear wall 228 and that extends a short distance from the rear wall 228 into the tray 202.
[0148] The left and right sides 208, 210 of the tray 202 are provided with elongate apertures 232. Each aperture 232 sits over an edge 234 defined where each side wall 216, 218 meets the base wall 214. In this way, each aperture 232 extends a short distance up the side wall 216, 218 and a short distance into the base wall 214.
[0149] In the assembled package 100, the apertures 232 receive the latch formations 422 of the tab member 400 (see
[0150] At the rear end 204 of the tray 202, the support 200 is provided with a withdrawal stop formation in the form of a withdrawal stop latch 236. The withdrawal stop latch 236 is a flap that extends rearwardly from a lower rear edge of the tray 202. The withdrawal stop latch 236 comprises a crease 238 where the flap 238 meets the lower rear edge of the tray 202, and a front edge 240 opposite the crease.
[0151] In the embodiment shown, the support 200 is made of cardboard, and is formed by folding a flat blank in the configuration shown. However, the support 200 may be formed from any suitable material and by any suitable method. For example, the support 200 may be formed from a plastics material such as impact styrene by vacuum forming or injection moulding.
[0152] Referring now to
[0153] The base 312 and top 314 of the sleeve 300 are defined respectively by a generally planar base wall 316 and a generally planar upper wall 318. Left and right side walls 320, 322 join the base wall 316 to the upper wall 318 at respective left and right sides 308, 310 of the sleeve 300.
[0154] The front end 306 of the sleeve 300 is open. At the front end 306, the base wall 316 is provided with a withdrawal stop latch in the form of a flap 324. The flap 324 extends rearwardly from a front edge 326 of the base wall 316 into the interior space 303. The withdrawal stop latch 324 comprises a crease 325 where the flap 324 meets the front edge 326 of the base wall 316, and a rear edge 327 opposite the crease 325.
[0155] The rear end 304 of the sleeve 300 is partially closed by a rear end wall 328. The rear end wall 328 comprises a cut-out that defines an access opening 330 in the rear of the package 100.
[0156] The cut-out 330 extends only partially along the width of the rear end wall 328 and only partially up the height of the rear end wall 328. In this way, the rear end wall 328 of the structure 300 defines side closure portions 332 that extend between the cut-out 330 and side edges 334 of the rear end wall 328 and a top closure portion 336 that extends between the cut-out 330 and a top edge 338 of the rear end wall 328.
[0157] At the base 312 of the sleeve 300, the base wall 316 is provided with a channel 340 defined by a cut-out in the base wall 316. The channel 340 extends from a rear edge 347 of the base wall 316 forwardly towards the front end 306 of the sleeve 300.
[0158] The channel 340 has a length in the opening direction that is greater than its width in a direction perpendicular to the opening direction. More specifically, the length of the channel is at least 1.5 times the width of the channel, and is preferably approximately twice the width of the channel.
[0159] The channel 340 extends only partially across the width of the base wall 316, and only partially along the length of the base wall 316. In this way, the base wall 316 of the sleeve 300 defines side closure portions 342 that extend between the channel 340 and left and right side edges 344 of the base wall 316 and a front closure portion 346 that extends between the channel 340 and the front edge 326 of the base wall 316.
[0160] In the embodiment shown, the cut out that defines the access opening 330 and the cut out that defines the channel 340 are continuous with one another so as to define a single cut-out that straddles the rear edge 347 of the sleeve 300 to define both access opening 330 and the channel 340.
[0161] At the left and right sides 308, 310 of the sleeve, the base wall 316 comprises left and right side edges 344 defined where the base wall 316 meets the left and right side walls 320, 322. Each side 308, 310 of the sleeve is provided with an elongate aperture 348 that straddles the respective left or right side edge 344. In this way, each elongate aperture 348 extends a short distance up the side wall 320, 322 and extends a short distance into the base wall 316.
[0162] An edge surface 350 surrounding the aperture 348 comprises a front edge that defines an abutment surface or abutment edge 352 on the sleeve 300. In use, the latch formation 422 on the tab member 300 abuts against the abutment edge to engage with the latch formation 422, thereby preventing movement of the tab member 300 and hence the support 200.
[0163] Each aperture 348 is disposed centrally between the front and rear ends 308, 310 of the sleeve 300, and is of a length that is slightly greater than the length of a latch formation 422 of the tab member 400. In this way, in the assembled package 100, the latch formation 422 can be received in the aperture 348.
[0164] In the embodiment shown, the sleeve 300 is made of cardboard, and is formed by folding a flat blank in the configuration shown. However, the sleeve 300 may be formed from any suitable material and by any suitable method. For example, the support 200 may be formed from a plastics material such as impact styrene by vacuum forming or injection moulding.
[0165] The construction and operation of the fully-assembled package will now be described in more detail with reference to
[0166] Referring to
[0167] The tab member 400 is arranged at the base 212 of the tray 202. In this way, the tab member 400 takes up only a very small volume of the tray that would otherwise be available for holding items. Each latch formation 422 of the tab member 400 protrudes through the respective aperture 232 at the side of the tray 202. In this way, the latch formation 422 is accessible through the tray 202.
[0168] The support arrangement 500 is slidably arranged inside the interior space 303 defined by the sleeve 300 so that the support 200 and the tab member 300 can be moved back and forth together between the access position and the secure position (see
[0169] As best seen in
[0170] The support 200 and sleeve 300 each have features that contribute to the child-resistance of the package and make it difficult for a child to access the contents of the tray 202 when the package 100 is secured.
[0171] Referring back to
[0172] The closure portions 332, 336, 342, 346, of the rear and base walls 328, 316 of the sleeve 300 (see
[0173] Referring now to
[0174] If a user attempts to move the support and hence the tab member 400 in the direction of arrow X when the latch formations 422 are in their engaged state, the front edges 426 of the latch formations 422 bear against the respective abutment edges 352 of the apertures 348, as shown in
[0175] Movement of the support 200 and hence the tab member 400 in direction X can only occur when the latch formations 422 are simultaneously brought into their disengaged state by a user pressing the latch formations 422 towards each other in a squeezing action between a user's thumb and middle finger, as shown in
[0176] By moving the latch members 434 in the unlatching direction, the latch members 434 are moved into the disengaged state. In the disengaged state, the front edges 426 of the latch formations 422 are arranged inwardly of the side walls of the sleeve 300. In this way, when the user moves the tab member 400 in the direction of arrow X, the front edges 426 of the latch formations 422 do not abut the abutment edges 352 of the apertures 328, and the tab member 400 and hence the support 200 are free to slide within the sleeve 300 in the opening direction X.
[0177] Once the user has moved the latch formations 422 in the unlatching direction so that the latch formations 422 are in the disengaged state, the support 200 must be pushed in the opening direction X to open the package 100. To this end, whilst pinching the latch formations 622 between a user's thumb and middle finger, the user employs another finger of the same hand, for example the forefinger, to access the support 200 through the access opening 330 at the rear of the package 100. The user pushes the support 200 in the opening direction X to move the latch formations 422 into a position inside the side walls 320, 322 of the sleeve 300. In other words, the user pushes the support 200 using the access opening 330 in the opening direction X until the support 200 and hence the tab member 400 have been moved just away from the secured position.
[0178] Referring back to
[0179] The latch formations 422, access opening 330 and channel 340 are all positioned to enable the user to disengage the latch formations 422 and simultaneously push the tray in the opening direction X using a single hand. To this end, the spacing between the latch formations 422 in a direction perpendicular to the opening direction is no greater than the typical thumb-to-middle-finger span of an adult hand (for example, no greater than 13 cm which is a maximum span of a typical adult, or more preferably no greater than 10.5 cm), and the spacing between the latch formations 422 and the access opening 330 in a direction parallel to the opening direction is no greater than the typical thumb-to-forefinger span of an adult hand (for example, no greater than 12 cm).
[0180] The presence of the channel 340 allows the user to continue pushing the support 200 in the opening direction using a single hand. The contents of the tray can be accessed when the package has been opened as much as the channel 340 will allow. Alternatively, the package can be opened fully, for example using a two-handed operation in which a user holds the sleeve 300 with one hand and pulls the front end of the support 200 with the other hand.
[0181] The need to squeeze the latch formations 422 together whilst simultaneously accessing and pushing the support 200 via the access opening 330 and channel 340 requires a level of dexterity that is difficult for children, but that is easy for adults. It is therefore very difficult for a child to open the package, while an adult can easily open the package using only one hand. The latch formations 422, access opening 330 and channel 340 therefore work in synergy to provide a package that is child-resistant and yet can be easily opened with one hand.
[0182] The latchable insert in the form of the tab member 200, in conjunction with the apertures on the sleeve 300, acts to provide child resistant functionality to the package 100 whilst taking up very little space within the package.
[0183] Referring to
[0184] In particular, when the withdrawal stop latches 324, 336 are engaged, the front edge 240 of the withdrawal stop latch on the support 236 abuts against the crease 325 of the withdrawal stop latch 324 on the sleeve, and/or the rear edge 327 of the withdrawal stop latch 324 on the sleeve 300 abuts against the crease 238 of the withdrawal stop latch 236 on the support 200.
[0185] In this way, the withdrawal stop latches 324, 336 act to limit movement of the support 200 in the opening direction, so that the support 200 and the tab member 400 cannot be easily removed from the sleeve 300.
[0186] To return the support 200 from the fully-open state the user simply pushes the support 200 back into the sleeve 300. As the support 200 is pushed into the sleeve 300, the side walls 320, 322 of the sleeve 300 initially push the left and right latch formations 422 into the disengaged state. The ramp-like taper of the rear edges of the latch formations 422 enables this inward movement. However, when the latch formations 422 reach their associated apertures 348 in the side walls 320, 322, they are biased into the engaged state. Thus, the left and right latch formations 422 engage in a snap fit with the sleeve 300 when the support 200 is returned into the sleeve 300 in direction X. The snap fit gives a clear indication to the user that the package 100 has been returned to the fully-closed state, and can therefore be stored safely.
[0187] A method of making the package 100 described above by assembling its component parts will now be described with reference to
[0188] Referring to
[0189] Referring to
[0190] As the tab member 400 is inserted into the tray, the side walls 216, 218 of the tray 202 exert a force on the latch formations 422 in the unlatching direction to move the latch formations 422 into the disengaged state during insertion. Once the tab member 400 reaches the base of the tray, the latch formations 422 align with the apertures 232 and the latch formations 422 are free to spring outwardly into the engaged position in a snap fit.
[0191] Next, as shown in
[0192] The support 200 and tab member 400 are pushed further into the sleeve 300 until the support 200 reaches the secure position, as shown in
[0193] In this way, a child resistant package can be simply and easily manufactured by inserting a latchable insert in the form of a planar tab member 400 into a support 200. To confer child-resistant functionality, it is necessary only to couple the latchable insert to the support, in this case by inserting the latchable insert 400 into the support, and thus only one additional process step is required to assemble the package.
[0194] A particular advantage of the use of the latchable insert 400 to confer child resistance is that the process is easily scalable. A small run of such packages can be easily achieved with relatively little investment, since the only additional part required is the latchable insert 400 which can be bought on a small scale if necessary. Cardboard blanks making up the sleeve 300 and the support 200 need only be modified by addition of apertures, and this modification can be easily made when the blank is cut or stamped. In this way, a package manufacturer can easily make small runs of the latchable package, for example for testing purposes, economically and without significant investment. Conversely, the process can be easily scaled up to a large-volume output if required.
[0195] Furthermore, the planar nature of the tab member means that the tab member can be accommodated in the tray 202 of the support 200 whilst taking up very little space that would be otherwise available for holding items in the tray. In this way, the child resistant functionality has a negligible impact on the size and capacity of the package.
[0196] It will be appreciated that the feature of the latchable insert 400, and the features of the access opening and channel may be used independently of one another.
[0197] For example, the access opening and channel may be omitted to provide a package with a latchable insert that is intended to be opened in a two-handed operation.
[0198] Alternatively, the latchable insert may be omitted and the latch formations, and hence the child-resistant functionality may be integrated directly with the support.
[0199] Alternative embodiments, in which the child-resistant functionality is integrated with the support rather than provided by means of a separate latchable insert, will now be described with reference to
[0200]
[0201] The sleeve 1300 is substantially the same as the sleeve 300 already described above.
[0202] The support arrangement 1200 is similar to the support 200 described above but differs in that the support arrangement 1200 has integrated child-resistant functionality.
[0203] In particular, the base wall 1214 of the tray 1202 adopts a structure that matches the structure of the tab member described above. In this way, elongate cut outs 1242, latch members 1244, and latch formations 1246 are provided on the base wall 1214 of the tray 1202. The latch formations 1246 protrude beyond side walls 1216, 1218 of the tray 1202 so that the latch formations 1246 can protrude into the apertures 1348 on the sleeve 130 and abut against abutment surface 1352 on the wall surrounding the aperture 1348. The latch formations 1246 of the base wall 1214 operate in substantially the same way as the latch formations 422 of the tab member 400 described above.
[0204] In the vicinity of the latch formations 1246, the side walls 1216, 1218 of the tray 1202 are provided with elongate apertures 1248 towards the base of the side walls 1216, 1218. These elongate apertures 1248 sever the latch members 1244 from the side walls 1216, 128, allowing the latch members 1244 to have the flexibility required to move the latch members in the unlatching direction.
[0205] Operation of the package is substantially the same as described above. In particular, the latch formations 1246 act together with the access opening 1330 and channel 1340 to provide the combination of child resistance and one-handed operation described in relation to the package 100 above.
[0206] The tray 1202 of this embodiment is formed of a plastics material, for example by injection moulding.
[0207]
[0208] The sleeve 2300 is substantially the same as the sleeve 300 already described above.
[0209] The support arrangement 2200 is similar to the support 200 described above but differs in that the support arrangement 2200 has integrated child-resistant functionality.
[0210] In this case, the support arrangement 2200 comprises a main body in the form of a shell 2202 that is substantially tray-shaped. The shell 2202 is formed of a plastics material by vacuum moulding. The tray comprises outer front and rear walls 2204, 2206 joined by outer side walls 2208 that define an external perimeter of the tray 2202, and internal front and rear walls 2210, 2212 joined by internal side walls 2214 that define an internal perimeter of the tray 2202. A base wall 2216 joins the internal walls 2210, 2212, 2214 at their base.
[0211] At the top surface of the tray 2202, the outer front wall 2204 and outer rear wall 2206 are joined respectively to the inner front wall 2210 and the inner rear wall 2212 by blocking surfaces 2218 which perform the same function as the blocking surfaces described in relation to the package of
[0212] Around the outer perimeter of the shell 2202 is a rim 2222 that extends perpendicularly and outwardly in all directions from the outer walls 2204, 2206, 2208. At each of the left and right sides, the rim 2222 is provided with a latch formation 2224 that is of substantially the same shape as the latch formation described in relation to the package of
[0213] The outer walls 2204, 2206, 2208 of the shell are flexible, by virtue of being thin (typically less than 0.5 mm) and being made of a flexible plastics material. In this way, the left and right side walls 2208 together with the associated rim 2222 and latch formations 2224, define a resiliently deformable latch member. In particular, the join between the side wall 2208 and the side portion 2220 of the top surface acts as a live hinge 2226. Pushing the latch formations 2224 in the unlatching direction L causes the side walls to hinge about these live hinges 2226 so that the latch formations move inwardly from the latched configuration to an unlatched configuration.
[0214] In the assembled package 2100, the support arrangement 2200 is housed inside the sleeve 2300. When the support arrangement 2200 is in the secured position, the latch formations 2224 protrude through apertures 2348 on the sleeve 2300 and abut against abutment edges 2352 on the wall surrounding the aperture 2348 in the manner already described above.
[0215] Operation of the package is substantially the same as described above. In particular, the latch formations 2246 act together with the access opening 2330 and channel 2340 to provide the combination of child resistance and one-handed operation described in relation to the package 100 above.
[0216]
[0217] In this embodiment, the access opening 3330 is provided in the base wall 3316 of the structure 3300. The base wall 3214 of the support 3200 is provided with a grip feature in the form of an aperture 3250, and when the package 3100 is secured as shown in FIG. 20, the aperture 3250 in the base wall 3214 of the support 3200 aligns with the access opening 3330 in the base wall 3316 of the structure 3300. The aperture 3250 in the base wall 3214 of the support 3200 is surrounded by an edge surface 3352.
[0218] The channel 3340 is also provided in the base wall 3316 of the structure. The channel 3340 is contiguous with the access opening 3330, such that the access opening 3330 and the channel 3340 are defined by the same cut-out 3350. The channel 3340 extends from the access opening 3300 in the opening direction.
[0219] To open the package, a user squeezes the latch formations 3422 in the manner already described in relation to the package of
[0220] The aperture 3250 in the support 3200 could be replaced with an alternative grip feature such as a protrusion or button, which may have a high-friction surface. In this case, the protrusion is accommodated in the channel as the support 3200 is moved in the opening direction.
[0221]
[0222] In the tab member 4400 of
[0223] When a user squeezes the latch members 4434 between thumb and forefinger, sides of the channels 4416 are squeezed together, thereby allowing the latch members 4434 to move in the unlatching direction.
[0224] By virtue of the fold construction, on a side of the tab member 4400 that is opposite to the channel, each fold defines a protrusion or ridge 4417. The ridges 4417 act to increase the bending stiffness of the tab member 4400 and thereby improve its durability.
[0225] It will be appreciated that the tab member 4400 could be inverted, in which case the channels 4416 would be similarly inverted to define an inverted channel or a ridge.
[0226] The tab member 5400 of
[0227] As with the embodiment of
[0228] As with the embodiment of
[0229] The tab member 6400 of
[0230] When the latch formations 6422 are in the engaged state, the tab member 6400 is substantially planar as shown in
[0231]
[0232] The tab member 7400 is optionally hingedly coupled to the support 7200 via a hinge coupling 7450. In the embodiment shown, the support 7200 and tab member 7400 are integrally formed, for example from a thermo-formed sheet or an injection-moulded sheet, and the hinge 7450 is defined by a crease or fold.
[0233] Embodiments are also envisaged in which the support 7200 and tab member 7400 are formed from separate pieces and the hinged coupling is omitted.
[0234] The tab member 7400 comprises two portions: a root portion 7400a and a lid portion 7400b. The root portion 7400a is coupled to the support 7200 via a coupling means 7460 that will be described in detail later. The root portion 7400a is hingedly connected to the lid portion 7400b via a hinge 7452 defined by a crease, fold, score or perforation at the boundary between the sections. In this way, the lid portion 7400a is movable with respect to the root portion 7400b and hence the support 7200 between a closed configuration in which the lid portion 7400a blocks access to the support 7200, and an open configuration in which access to the support 7200 is permitted. The lid portion 7400b can be retained in the closed position by a retaining means 7480 that will be described in detail later.
[0235] The coupling means 7460 that couples root portion 7400a to the support 7200 will now be described in further detail, with reference to
[0236] As can be seen in
[0237] As shown in
[0238] Referring to
[0239] In particular, the retaining means 7480 comprises a channel 7486 that extends around a perimeter of the lid portion 7400b.
[0240] The channel 7486 comprises left and right longitudinal channel portions 7486a that extend in the opening direction of the package. Undersides of the channels 7486a define ridges 7486b.
[0241] When the lid portion 7400b is in the closed configuration, the ridges 7486b, sit between side walls 7216, 7218 of the support 7200. More particularly, a spacing between a left-most or outer side wall 7487a of the left ridge, and a right-most or outer sidewall 7487b of the right ridge is substantially the same as a spacing between the side walls 7216, 7218 of the support. In this way, the ridges fit snugly between the side walls 7216, 7218 in a push fit to hold the lid portion 7400b in the closed position.
[0242] The channel 7486 further comprises front and rear transverse channel portions 7486c that extend perpendicular to the opening direction of the package. Undersides of the transverse channels 7486c define transverse ridges 7486d.
[0243] When the lid portion 7400b is in the closed configuration, the transverse ridges 7486d sit between front and rear walls 7212, 7214 of the support 7200. More particularly, a spacing between a front-most or outer wall of the front ridge, and a rear-most or outer wall of the rear ridge is substantially the same as a spacing between the front and rear walls 7212, 7214 of the support. The ridges fit snugly between the front and rear walls 7212, 7214 in a push fit to hold the lid portion 7400b in the closed position.
[0244] In this way, the lid portion 7400b defines a complete seal with the support around its entire perimeter. This is particularly beneficial if the support holds, for example fresh goods, which require an air-tight seal.
[0245]
[0246] As shown in
[0247] More specifically, when the package is in the open configuration, the hinge 7452 between the root portion 7400a and the lid portion 7400b aligns with an end of the sleeve. In this way, the lid portion 7400b can be disengaged from the support 7200, for example by pulling upwardly on the rim of the lid portion 7400b, and can be lifted about the hinge 7452 to move the lid portion 7400b into an open configuration to access material inside the support.
[0248]
[0249] More particularly, around a perimeter of the root portion 8400b of the tab member 8400, the body 8401 of the tab member 8400 is folded into a fold that defines an S-shaped cross section. Moving from an outside edge of the perimeter inwards, the body 8401 is first folded upwardly out of the plane of the tab member in a direction away from the support, and is subsequently folded downwardly out of the plane of the tab member in a direction towards the support.
[0250] In this way, if viewed from above, the retaining means 8480 successively defines a ridge 8482 that protrudes away from the support and a channel 8484 that protrudes into the support, the channel and the ridge being adjacent to one another.
[0251] The ridge 8482 defined by the upward fold (which it will be appreciated when viewed from below would have the appearance of a channel) provides the region of low resistance that defines the latch member 8434 and facilitates movement of the latch feature 8422 in the unlatching direction, in the same manner as the region of low resistance described in relation to
[0252] The channel 8484 defined by the downward fold (which it will be appreciated when viewed from below would have the appearance of a ridge), acts as the retaining means that retains the lid portion 8400b in the closed configuration in the same manner as the retaining means 7480 described in relation to
[0253] A particular advantage of configuring the tab member 8400 such that the upward fold that defines the region of low resistance is outboard of the downward fold that defines the retaining means, is that the ridge defined by the upward fold can be deformed to effect unlatching of the latch formation without interfering with the position of the downward fold that forms the retaining means, thereby allowing the package to be unlatched without compromising the seal between the lid portion 8400b and the support 8200.
[0254]
[0255] The rims 9480 define a coupling means on the root portion 9400a and a retaining means on the lid portion 9400b. The rim is configured to sit over the sidewalls and front and rear walls of the support so as to form a seal over the support. In particular, the walls of the support are sized to fit snugly between the inner sidewalls of the rim to define a seal. This acts firstly to couple to root portion 9400a to the support 9200, and secondly to retain the lid portion 9400b in the closed position with respect to the support 9200.
[0256] The fold of the rim 9480 provides the region of low resistance that defines the latch member 9434. The latch formations 9422 are supported on outer side walls of the rim 9480. Squeezing the latch formations 9422 together causes the outer side walls to move together, thereby causing the latch formations 9422 to move in the unlatching direction.
[0257]
[0258]
[0259] The sleeve 10600 is substantially flat and defines a passage that receives the insert 10400. The sleeve 10600 comprises apertures 10610 in its left and right sides, through which the latch formations 10422 of the tab member 10400 protrude.
[0260] The sleeve may be made from cardboard and may be printed, for example with information or promotional material.
[0261] The sleeve 10600 comprises a root portion 10600a and a lid portion 10600b, the root portion 10600a being coupled to the support and the lid portion 10600b being moveable relative to the root portion 10600a to move between closed and open configurations. The sleeve comprises a hinge 10620 between the root and lid portions.
[0262] In use, as shown in
[0263] At one end, the sleeve 10600 defines a flap 10650 that is hingedly connected to a part of the sleeve 10600 that houses the insert. When integrated into the package, the flap 10650 can act as a stop formation of the type that has already been described above, to limit withdrawal of the support.
[0264] It will be appreciated that stop formations in the form of flaps or other suitable constructions can be provided on any of the tab members described above.
[0265] In the embodiments shown, the child resistance provided by the latches is augmented by the fact that the spacing between the latch formations is great enough that a child could not easily depress both latch formations simultaneously with one hand. However, this width of the package merely augments the child resistance, and is not a necessary feature. For example, in relatively small packages, the width of the package may not be large enough to augment the child resistance in this manner, and in such small packages the presence of the latches is sufficient to provide ample child resistance.
[0266] Although in the embodiments described the package is provided with two latch members and two latch formations, it will be appreciated that in some embodiments only a single latch formation and/or latch member need be provided. In other embodiments, more than two latch formations or latch members may be provided. For example, a single latch member may support more than one latch formation. In another embodiment, each side of the tab member may have two slots that provide two latch members, and each latch member may support one of more latch formations. The latch formations need not be provided at a central position, but may be provided at any suitable location, for example, towards the front or rear end of the package.
[0267] In embodiments where a latchable insert is used, the insert need not be placed in the base of the support, but may be in any suitable position. For example, the insert may be arranged above the support such that the insert defines a lid for the tray.
[0268] The latchable insert may be coupled to the support by any suitable means that allows movement of the support to effect movement of the insert in the same direction. For example, the insert may be adhered to the support, mechanically attached to the support, or carried by the support to effect the coupling.
[0269] It should be appreciated that various other modifications and improvements can be made without departing from the scope of the invention as defined in the claims.