Safety device for a pre-filled syringe and injection device
11534557 ยท 2022-12-27
Assignee
Inventors
Cpc classification
A61M5/326
HUMAN NECESSITIES
A61M2005/3268
HUMAN NECESSITIES
A61M5/3202
HUMAN NECESSITIES
A61M5/3287
HUMAN NECESSITIES
A61M5/3271
HUMAN NECESSITIES
A61M5/3245
HUMAN NECESSITIES
International classification
Abstract
According to the invention a safety device for a pre-filled syringe comprises a substantially cylindrical and hollow support body and a hollow needle shield slideably arranged relative to the support body. The support body comprises at least one resilient arm and the hollow needle shield or a needle shield assembly comprises at least one curved actuation ramp. The curved actuation ramp protrudes in a lateral direction (L) perpendicular to a central axis (A) of the safety device. The curved actuation ramp comprises a first lateral dimension (L1) at a proximal end of the needle shield and a second lateral dimension (L2) exceeding the first lateral dimension (L1) at a distal end of the needle shield. The resilient arm engages the curved actuation ramp when the needle shield is slid relative to the support body.
Claims
1. A drug injection device comprising: a first body portion defining a cavity configured to receive a syringe; a second body portion that is distally slideable with respect to the first body portion, the second body portion configured to receive part of the first body portion within a hollow interior of the second body portion when the second body portion is slid distally with respect to the first body portion, the second body portion comprising a plunger that directly abuts or is connected directly to or is integral with the second body portion and that extends distally from a proximal end region of the second body portion, the plunger being configured to extend into the cavity of the first body portion when the second body portion is slid distally with respect to the first body portion; and a needle shield that is slideable with respect to the first body portion between an extended position and a retracted position, wherein the needle shield is configured to slide linearly relative to the first body portion in an axial direction of the drug injection device into at least part of the first body portion, and the second body portion is configured to slide over at least part of the first body portion.
2. The drug injection device of claim 1, wherein the needle shield is also configured to slide over at least part of the first body portion.
3. The drug injection device of claim 1, further comprising the syringe disposed in the cavity of the first body portion.
4. The drug injection device of claim 3, wherein the syringe is a pre-filled syringe.
5. The drug injection device of claim 3, wherein the syringe contains a drug.
6. The drug injection device of claim 3, wherein the syringe comprises a needle extending distally from a barrel and a needle cap that covers the needle.
7. The drug injection device of claim 6, wherein the needle cap is frictionally affixed to the barrel of the syringe.
8. The drug injection device of claim 3, wherein the needle shield is configured to cover a needle of the syringe when the needle shield is in the extended position and is configured to expose the needle of the syringe when the needle shield is in the retracted position.
9. The drug injection device of claim 1, wherein the needle shield comprises a hollow tubular member.
10. The drug injection device of claim 1, wherein the needle shield comprises a distal flange portion configured to be pressed against skin of a patient during a drug injection.
11. The drug injection device of claim 10, wherein the distal flange portion of the needle shield extends radially outward from another portion of the needle shield.
12. The drug injection device of claim 10, wherein the distal flange portion of the needle shield is a separate component that is attached to another portion of the needle shield.
13. The drug injection device of claim 1, wherein the second body portion comprises a radially enlarged portion configured to be grasped by a user of the drug injection device.
14. The drug injection device of claim 1, further comprising a needle cap remover that is configured to grasp a needle cap that covers a needle of the syringe when the syringe is disposed in the cavity of the first body portion.
15. The drug injection device of claim 14, wherein the needle cap remover comprises a portion configured to extend through a central opening of the needle shield.
16. The drug injection device of claim 15, wherein the central opening is in a distal flange of the needle shield.
17. The drug injection device of claim 14, wherein the needle cap remover is configured to remove the needle cap from the needle of the syringe when the needle cap is pulled distally.
18. The drug injection device of claim 1, wherein the plunger is configured to contact a stopper in the syringe when the syringe is disposed in the cavity of the first body portion and the second body portion is slid distally with respect to the first body portion.
19. The drug injection device of claim 18, wherein the plunger is configured to distally advance the stopper in the syringe to eject drug from the syringe when the syringe is disposed in the cavity of the first body portion and the second body portion is slid distally with respect to the first body portion.
20. The drug injection device of claim 1, wherein the plunger is integrally formed with the proximal end region of the second body portion.
21. The drug injection device of claim 1, wherein the plunger is attached to the proximal end region of the second body portion.
22. The drug injection device of claim 1, wherein the second body portion defines a slot configured to receive a projection extending from a flexible arm of the first body portion.
23. The drug injection device of claim 22, wherein the projection extends radially outward from the flexible arm.
24. The drug injection device of claim 22, wherein the second body portion defines opposing slots configured to receive projections extending from opposing flexible arms of the first body portion.
25. The drug injection device of claim 1, wherein the first body portion defines an opening and comprises a flexible arm extending axially within the opening.
26. The drug injection device of claim 25, wherein the flexible arm is configured to deflect laterally as the needle shield is slid with respect to the first body portion toward the retracted position.
27. The drug injection device of claim 26, wherein the flexible arm is configured to deflect in a first lateral direction and in a second lateral direction.
28. The drug injection device of claim 26 wherein the needle shield defines an opening and comprises a flexible arm extending axially within the opening.
29. The drug injection device of claim 28, wherein the flexible arm of the first body portion is configured to engage the flexible arm of the needle shield such that both of the flexible arms deflect laterally as the needle shield is slid with respect to the first body portion toward the retracted position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be better understood from the detailed description given in the following. The accompanying drawings are given for illustrative purposes only and do not limit the scope of the present invention.
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(10) Corresponding parts are marked with the same reference symbols in all figures.
DETAILED DESCRIPTION
(11)
(12) A circumferential skin-contact flange 1.1.1 is formed to the needle shield 1.1 at its distal end. The skin-contact flange 1.1.1 is adapted to be pressed against the skin of a patient and protrudes radial outwardly and perpendicular to a central axis A of the safety device 1. Edges of the skin-contact flange 1.1.1 that come into contact with the skin of the patient are rounded to avoid injuries. The skin-contact flange 1.1.1 has a central opening centred on the central axis A of the safety device 1. The skin-contact flange 1.1.1 is integral to the needle shield 1.1, or, alternatively, a separate part attached to the needle shield 1.1 that is made from a plastics material.
(13) The needle shield 1.1 comprises two curved actuation ramps 1.1.2 that protrude two opposite sides of the needle shield in a lateral direction perpendicular to a central axis A of the safety device 1. Each curved actuation ramp 1.1.2 has a first lateral dimension L1 at a proximal end of the needle shield 1.1 and a second lateral dimension L2 at a distal end of the needle shield 1.1. The second lateral dimension L2 of the actuation ramp 1.1.2 exceeds the first lateral dimension L1 of the actuation ramp 1.1.2.
(14) The curved actuation ramp 1.1.2 is arranged with the needle shield 1.1 as one piece, or alternatively, a separate part made from a plastics material that is connected to the needle shield 1.1. In this alternative embodiment, a needle shield assembly comprises the needle shield 1.1 and the curved actuation ramp 1.1.2 connected to the needle shield 1.1.
(15) A guide pin 1.1.3 is integrally formed to a flexible arm 1.1.4 of the needle shield 1.1. The flexible arm 1.1.4 extends in its rest position essentially parallel to the central axis A of the safety device 1. As illustrated in
(16) The needle shield 1.1 is retained in an initial position I by the guide pin 1.1.3 being retained in a start position PI in the inclined section 1.2.1.1 of the guide track 1.2.1. The needle shield 1.1 is made from an opaque plastics material, so that a hypodermic needle 2.1 of the pre-filled syringe 2 retained within the safety device 1 is hidden from view of the patient before the injection.
(17) Alternatively, the needle shield 1.1 is made from a transparent plastics material, so that a healthcare professional performing the injection may visually confirm the correct placement of the hypodermic needle 2.1 before penetrating the skin of the patient.
(18) The guide pin 1.1.3 is prevented from leaving the start position PI by an interaction of several components of the safety device 1: Upon deflection, the flexible arm 1.1.4 biases the guide pin 1.1.3 in the lateral direction L back towards the start position PI. The guide pin 1.1.3 abuts the distal end of the inclined section 1.2.1.1 in the lateral direction L and distal direction.
(19) The guide track 1.2.1 comprises a widened section 1.2.1.2 extending parallel to the central axis A of the safety device 1. A flexible separating wall 1.2.2 extends parallel to the central axis A and into the widened section 1.2.1.2 from a distal direction. The flexible separating wall 1.2.2 is integral part with the support body 1.2 and acts as a no-return feature preventing the guide pin 1.1.3 from returning to its start position PI after an injection stroke has at least partially been carried out. Furthermore, the flexible separating wall 1.2.2 guides the movement of the guide pin 1.1.3 within the guide track 1.2.1, so that the guide pin 1.1.3 is prevented to enter an end position PIII from the distal direction but allowed to enter from the proximal direction. The end position PIII is defined by a generally U-shaped indent between the distal and a proximal end of the guide track 1.2.1.
(20) The support body 1.2 is made from a resilient plastics material. The support body 1.2 is slotted along a substantial longitudinal length parallel to the central axis A, so that two resilient arms 1.2.3 are formed to opposite sides of the support body 1.2. Each resilient arm 1.2.3 protrudes the support body 1.2 in a radial outward direction. The resilient arm 1.2.3 acts as a spring means of the safety device 1, whereas the resilient arm 1.2.3 biases the support body 1.2 and the needle shield 1.1 away from each other when these parts 1.1, 1.2 are slid relative to each other during the injection.
(21) Alternatively, the resilient arms 1.2.3 may be separate plastics parts that are connected to each other by a collar that is retained within and affixed to the support body 1.2
(22) The safety device 1 comprises an essentially cylindrical and hollow outer body 1.3 made from a plastics material with an open distal and a closed proximal end. The proximal end of the support body 1.2 is received within the open distal end of the outer body 1.3, whereas the outer body 1.3 is slidable with respect to the support body 1.2 in a distal direction to substantially receive the support body 1.2 inside the outer body 1.3.
(23) A circumferential and outwardly protruding hand flange 1.3.1 is integrally formed to an exterior surface of the outer body 1.3 close to its distal end.
(24) Furthermore, two opposing axial slots 1.3.3 are formed into opposite sides of the outer body 1.3 that receive the outwardly protruding resilient arms 1.2.3 and the curved actuation ramps 1.1.2 when the needle shield 1.1, the support body 1.2 and the outer body 1.3 are slid relative to each other during the injection.
(25) A clamp arm 1.3.4 is formed into the substantially cylindrical outer body 1.3 that is deflectable in the radial direction perpendicular to the central axis A. As best seen in
(26) The injection device D comprises the safety device 1 with the pre-filled syringe 2 retained within the support body 1.2.
(27) With cross-reference to
(28) The pre-filled syringe 2 is retained within the support body 1.2, whereby the hypodermic needle 2.1 protrudes the support body 1.2 in the distal direction.
(29) In the packaged state as shown in
(30) Alternatively, the injection device D comprising the safety device 1 with the pre-filled syringe 2 retained therein is shipped and delivered to an end-user with a needle cap remover 3 attached to the distal end of the needle cap 2.2 retained within the safety device 1, so that the needle cap remover 3 protrudes the needle shield 1.1 in the distal direction.
(31) As shown in
(32) Alternatively, the piston rod 2.5 is connected to the outer body 1.3 or an integral to the outer body 1.3. This alternative embodiment has additional advantage of a low overall part count, so that manufacturing costs are reduced.
(33) The needle shield 1.1 is in the initial position I surrounding the hypodermic needle 2.1 of the pre-filled syringe 2.
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(37) The resilient arms 1.2.3 are in their rest position and extend substantially parallel to the cylindrical axis A. The support body 1.2 is substantially received within the outer body 1.3.
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(39) Two longitudinal recesses (not illustrated) are formed into the opposite sides of an inner surface of the outer body 1.3. The longitudinal recess extends over a substantial axial length of the outer body 1.3 and parallel to the central axis A. Each longitudinal recess receives a corresponding outward projection (not illustrated) formed to a proximal end of the support body 1.2. The outward projection moves within the longitudinal recess when the outer body 1.3 is slid relative to the support body 1.2 to perform the injection stroke, whereby a rotation of the outer body 1.3 relative to the support body 1.2 is prevented. Prior to use of the safety device 1, the outward projection abuts a distal end of the longitudinal recess to limit a proximal movement of the outer body 1.3 with respect to the support body 1.2.
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(42) As shown in
(43) The injection is carried out by orientating the central axis A essentially perpendicular to the skin of the patient, whereas the skin-contact flange 1.1.1 of the needle shield 1.1 rests on the skin surface of the patient and the proximal section of the outer body 1.3 proximal of the hand flange 1.3.1 is gripped by the user performing the injection. The hand flange 1.3.1 supports the hand of the user to carry out the injection stroke.
(44) The injection is carried out in stages. In a first stage, the needle shield 1.1 is pushed inside the support body 1.2 in the proximal direction against the biasing force of the resilient arms 1.2.3 acting as spring means made from a plastics material. As illustrated in
(45) The guide pin 1.1.3 travels further along the guide track 1.2.1 in the proximal direction. As shown in
(46) The flexible separating wall 1.2.2 prevents the guide pin 1.1.3 from entering the end position PIII as the guide pin 1.1.3 enters the widened section 1.2.1.2 from the distal direction.
(47) The guide pin 1.1.3 moves further proximally towards an intermediate position PII and reaches a proximal end of the flexible separating wall 1.2.2, as illustrated in
(48) The flexible separating wall 1.2.2 has an axial dimension extending parallel to the central axis A and into the widened section 1.2.1.2 of the guide track 1.2.1. The axial dimension defines a minimal axial distance, the needle shield 1.1 has to be moved with respect to the support body 1.2 before the advanced position III is accessible for the needle shield 1.1 to enter. At the same time the safety features that prevent a re-usage of the safety device 1 are activated. Thus, an unintentional activation of the safety features of the safety device 1 is avoided, when the needle shield 1.1 is accidentally pushed distally by an axial length that is smaller than the minimal axial distance.
(49) The safety device 1 generates an audible feedback indicating the activation of the safety features. The audible feedback can be generated by the flexible separating wall 1.2.2 snapping back into its rest position substantially parallel to the central axis A when the needle shield 1.1 is distally moved with respect to the support body 1.2 by an axial length that exceeds the minimal axial distance.
(50) In order to inject the medication, the needle shield 1.1 is moved further in the proximal direction until it reaches the retracted position III illustrated in
(51) In the second stage, the outer body 1.3 moves with respect to the support body 1.1 in the distal direction. Simultaneously, the piston rod 2.5 interacting with the outer body 1.3 is actuated to move the piston 2.4 in the distal direction, whereby the medication contained in the inner cavity 2.3.1 is delivered through the hypodermic needle 2.1 and beneath the skin of the patient.
(52) At the end of the injection stroke, the inwardly protruding locking catch 1.3.4.1 formed to the clamp arm 1.3.4 latches to the corresponding locking recess 1.2.5 formed into the support body 1.2 to irreversibly lock the support body 1.2 with respect to the outer body 1.3.
(53) The injection device D comprising the safety device 1 with the pre-filled syringe 2 received therein is removed from the skin surface. The needle shield 1.1 immediately moves distally towards the advanced position III by the action of the relaxing resilient arms 1.2.3. As indicated in
(54) As indicated in
(55) The guide pin 1.1.3 is firmly retained in the end position PIII, as the guide pin 1.1.3 abuts the U-shaped indent in the distal and in the lateral direction L. The flexible arm 1.1.4 is in the rest position, so that the guide pin 1.1.3 is laterally non-biased in the end position PIII. A lateral movement of the guide pin 1.1.3 is prevented by the form of the U-shaped indent of the guide track 1.2.1 at the end position PIII and by the flexible arm 1.1.4. Thus, the guide pin 1.1.3 in the end position PIII irreversibly locks the needle shield 1.1 into the advanced position III after a single use of the safety device 1.
(56) In one embodiment of the invention, the hypodermic needle 2.1 is hidden from the view of the patient throughout the injection.
(57) The safety device 1 presented herein provides a simple mechanism to avoid needle stick injuries. The injection is carried out by a simple linear movement of the outer body 1.3 towards the skin of the patient, whereby the safety features that provide needle safety and prevent re-usage of the safety device 1 are automatically activated. The tapered shape and design of the safety device 1 with the curved actuation ramps 1.1.2 differs from typical designs of safety devices 1 for pre-filled syringes 2 to alleviate a possible fear of injections. The safety device 1, including the spring means, is exclusively made from plastics materials.