Method for producing an integrated circuit pointed element comprising etching first and second etchable materials with a particular etchant to form an open crater in a project
11536872 · 2022-12-27
Assignee
Inventors
- Abderrezak Marzaki (Aix en Provence, FR)
- Yoann Goasduff (Fuveau, FR)
- Virginie Bidal (Fuveau, FR)
- Pascal Fornara (Pourrieres, FR)
Cpc classification
B81B2201/018
PERFORMING OPERATIONS; TRANSPORTING
B81B3/001
PERFORMING OPERATIONS; TRANSPORTING
H01L28/82
ELECTRICITY
H01L28/88
ELECTRICITY
G01V7/04
PHYSICS
B81C1/00111
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01L21/3213
ELECTRICITY
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
G01V7/04
PHYSICS
H01L29/423
ELECTRICITY
Abstract
A method of operating a mechanical switching device is disclosed. The switching device includes a housing, an assembly disposed in the housing, and a body. The assembly is thermally deformable and comprises a beam held in two different places by two arms secured to edges of the housing. The beam is remote from the body in a first configuration and in contact with and immobilized by the body in a second configuration. The assembly has the first configuration at a first temperature and the second configuration when one of the arms has a second temperature different from the first temperature. The method includes exposing an arm of the assembly to the second temperature, and releasing the beam using a release mechanism. The release mechanism includes a pointed element comprising a pointed region directed towards the body. The pointed element limits an open crater in a concave part of a projection.
Claims
1. A method of operating a mechanical switching device in a Back End Of Line (BEOL) region of a semiconductor device, the switching device comprising a housing, an assembly disposed in the housing, the assembly being thermally deformable and comprising a beam held in two different places by two arms secured to edges of the housing, and an electrically conductive body, the beam being remote from the electrically conductive body in a first configuration and in contact with the electrically conductive body and immobilized by the electrically conductive body in a second configuration, wherein the assembly has the first configuration when it has a first temperature and the second configuration when one of the two arms has a second temperature that is different from the first temperature, the method comprising: exposing one of the two arms of the assembly to the second temperature; and releasing, by a release mechanism, the beam being immobilized by the electrically conductive body, the release mechanism comprising a pointed element comprising a pointed region directed towards the electrically conductive body, the pointed element limiting an open crater in a concave part of a projection of the release mechanism.
2. The method of claim 1, wherein the beam and the arms are metallic and located within one and the same first metallization level.
3. The method of claim 1, further comprising generating an electrostatic field at a metallization level of the pointed region.
4. The method of claim 1, wherein the beam does not conduct electricity when in the first configuration.
5. The method according to claim 1, wherein the release mechanism underlies the electrically conductive body, and wherein releasing the beam comprises releasing the beam from the electrically conductive body using a repulsion effect.
6. The method according to claim 1, wherein exposing one of the two arms of the assembly to the second temperature comprises exposing the entire mechanical switching device to the second temperature.
7. A method of operating a mechanical switch, the method comprising: exposing the mechanical switch in a Back End Of Line (BEOL) region of a semiconductor device to an ambient temperature, wherein an assembly of the mechanical switch is in a first configuration at the ambient temperature, and wherein the assembly is disposed in a housing and comprises a beam held in two different places by a first arm and a second arm, each secured to edges of the housing, the first arm being attached to an upper surface of a first distal end of the beam, and the second arm being longitudinally offset from the first arm and attached to a lower surface of the first distal end, a second distal end of the beam being free in the first configuration; operating an integrated circuit of the semiconductor device; exposing the mechanical switch to an elevated temperature due to operating the integrated circuit; and thermally deforming the two arms of the assembly from the first configuration to a second configuration in response to the elevated temperature.
8. The method according to claim 7, wherein the beam and the two arms are metallic and located within a first metallization level.
9. The method according to claim 7, further comprising: exposing the mechanical switch to the ambient temperature after thermally deforming the assembly; releasing the beam from the second configuration by generating an electrostatic field at an electrically conductive body attached to the housing and comprising a metallic appendage; wherein the beam is remote from the electrically conductive body at the ambient temperature; and wherein the beam is in contact with and immobilized by the metallic appendage of the electrically conductive body at the elevated temperature.
10. The method according to claim 9, wherein: the beam and the two arms are metallic and located within a first metallization level; the electrically conductive body is located in a second metallization level; and the metallic appendage is a via located between the first metallization level and the second metallization level.
11. The method according to claim 7, wherein the beam is immobilized in the second configuration.
12. The method according to claim 7, wherein the beam does not conduct electricity when in the first configuration.
13. The method of claim 7, wherein releasing the beam from the second configuration comprises generating the electrostatic field using a release mechanism underlying the electrically conductive body to repel the electrically conductive body.
14. A method of operating a mechanical switching device in a Back End Of Line (BEOL) region of a semiconductor device, the switching device comprising a housing, an assembly disposed in the housing, the assembly being thermally deformable and comprising a beam held in two different places by two arms secured to edges of the housing, and an electrically conductive body, the beam being remote from the electrically conductive body in a first configuration and in contact with the electrically conductive body and immobilized by the electrically conductive body in a second configuration, wherein the assembly has the first configuration when it has a first temperature and the second configuration when one of the two arms has a second temperature that is different from the first temperature, the method comprising: exposing one of the two arms of the assembly to the second temperature; and releasing, by a release mechanism, the beam being immobilized by the electrically conductive body, the release mechanism comprising a pointed element comprising a pointed region directed towards the electrically conductive body, the pointed element limiting an open crater in a concave part of a projection of the release mechanism; and wherein the beam in contact with and immobilized by the electrically conductive body in the second configuration is immobilized by a metallic appendage of the electrically conductive body attached to the housing.
15. The method of claim 14, wherein the beam and the arms are metallic and located within one and the same first metallization level.
16. The method of claim 15, wherein the electrically conductive body is located in a second metallization level.
17. The method of claim 16, wherein the metallic appendage is a via located between the first metallization level and the second metallization level.
18. The method of claim 14, wherein the beam does not conduct electricity when in the first configuration.
19. The method of claim 14, wherein the release mechanism underlies the electrically conductive body, and wherein releasing the beam comprises releasing the beam from the electrically conductive body using a repulsion effect.
20. The method of claim 19, wherein using the repulsion effect comprises generating an electrostatic field at a metallization level of the pointed region.
21. The method of claim 14, wherein exposing one of the two arms of the assembly to the second temperature comprises exposing the entire mechanical switching device to the second temperature.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other advantages and characteristics of the invention will be apparent on examining the detailed description of wholly non-limiting modes of implementation and embodiments, and the appended drawings in which:
(2)
(3)
(4)
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
(5) In
(6) As will now be seen in greater detail, a pattern comprising hollows and salient blocks (or bumps) will be produced in this support.
(7) In this regard, as illustrated in
(8) Next, an etching of the support SP is undertaken in a conventional manner between the resin pads so as to form the hollows CRX of the pattern (
(9) After removal of the resin blocks, the support SP is obtained. As illustrated in
(10) Next, as illustrated in
(11) This layer CH1 therefore forms an element ELM resting on the support SP and comprising several projections DM.
(12) This element ELM and its projections DM are formed of a first etchable material B which may be for example silicon, polysilicon, silicon dioxide, silicon nitride, or else a metal such as aluminum or tungsten, without this list being exhaustive.
(13) By way of indication, when the first metal forming the layer CH1 is aluminum, the deposition of this metal can be a Physical Vapor Deposition (termed “PVD deposition”). When the first material is an oxide, it is then possible to use a Chemical Vapor Deposition (termed “CVD deposition”).
(14) Such depositions are conventional and known per se.
(15) In the following step, illustrated in
(16) By way of nonlimiting example, it is possible to use as planarizing material a material used in the so-called BARC anti-reflection layers. Thus, it is possible to use, for example, a material of the type SiO.sub.xN.sub.y. When oxide is used as material C, it is possible to deposit it by a so-called HDP (High Density Plasma) method or else to perform a compliant oxide deposition followed by a mechanochemical polishing.
(17) Be that as it may, the second material C should be able to be etched less rapidly than the first material B.
(18) Indeed, it is this difference in etching speed or this selectivity of etching, that will allow the creation of a pointed region in each dome DM.
(19) More precisely, on the basis of the structure illustrated in
(20) Next, as illustrated in
(21) By way of indication, the selectivity of the etching can be of the order of 1 for 2 or of 1 for 4.
(22) Thus, for example, when the first material B is polysilicon and the second material C is a material of BARC type, it is possible to use plasma etching using a ClHBrO.sub.2 plasma. This etching is typically performed at 60° C. and the selectivity is then of the order of ½.
(23) When the first material B is aluminum, and the second material C is also a material of BARC type, a BCl.sub.3ArO.sub.2 plasma can be used as plasma for the etching. This time the etching is performed at 40° C. and here again the selectivity is of the order of ½.
(24) It should be noted that to pass from the structure of
(25) When the structure is in the state illustrated in
(26) On completion of the etching operation GRV, the structure illustrated in
(27) The pointed region RGP broadens out therefore from the pointed end towards the base the further one recedes from the center of the crater.
(28) The external wall PXT of the pointed region exhibits here a concave profile extending from the opening OV of the crater while directing its concavity towards the crater.
(29) Moreover, the pointed region RGP is autoaligned with the subjacent salient block BLC of the support SP, that is to say, the axis of symmetry of the block BCL coincides exactly or nearly with the axis of symmetry of the pointed region RGP.
(30) In general, it is possible thereafter to undertake total removal of the material C situated in the zones Z2 between the pointed regions. This can be performed by a totally selective etching aimed this time at etching the material C without etching the material B.
(31) It is also possible in certain applications, as will be seen in greater detail hereinafter, to also remove by a selective etching operation, the support SP supporting the element ELM so as for example to form a metallic beam in the BEOL part of an integrated circuit.
(32) In
(33) The layer CH1 is surmounted by the layer CH2. In the example described here, the layer CH1 can be polysilicon while the layer CH2 is here again for example a material of BARC type.
(34) In a manner analogous to what was described hereinabove, the etchings of the materials of the layers CH1 and CH2 are undertaken so as to form in the layer CH1 pointed regions RGP delimiting craters CRT, the pointed regions RGP being autoaligned with the subjacent active zones.
(35) It will thus be possible, after subsequent etching treatments, to delimit gates equipped with tips. As a variant, these etching treatments making it possible to delimit the gates can be performed before the formation of the tips.
(36) It is seen in
(37) By way of indication, the method makes it possible to obtain heights of tips from 300 to 400 Angstroms without this range of values being limiting.
(38) It is possible, as illustrated in
(39) More precisely, in this example, the pointed element ELM comprises a substrate SP, of, for example, silicon dioxide, surmounted by the first layer CH1, of, for example, polysilicon, comprising several pointed regions and forming the lower electrode of the capacitor CDS. A dielectric layer CH3 is thereafter deposited on the layer CH1 and the second electrode CH4 of the capacitor, for example, also of polysilicon, is thereafter deposited on the dielectric layer CH3.
(40) A capacitor having an increased inter-electrode area relative to a capacitor whose two electrodes are plane is therefore obtained. And, for equal capacitive value, it is therefore possible to reduce the surface area of the capacitor on the silicon, for example of the order of several tens of percent.
(41) Reference is now made more particularly to
(42) An exemplary mechanical switching system is described in French patent application No. 1161410.
(43) Certain characteristics thereof are now recalled hereinafter.
(44) Referring to
(45) This part PITX is situated above the substrate SB.
(46) The switch CMT is in this example metallic, for example aluminum.
(47) The switch CMT here comprises an assembly ENS1 in the form of an asymmetric cross. This assembly ENS1 comprises a first arm BR1A and a second arm BR1B secured to a beam PTR, also dubbed the “central pointer”, at two locations EMPA and EMPB respectively situated on two opposite faces of the beam PTR. These two locations EMPA and EMPB are spaced a distance d apart.
(48)
(49) The assembly ENS1, thus released, therefore extends inside a housing LG resulting from the removal of the isolating region RIS, the two arms BR1A and BR1B being secured to the edges BDA and BDB of the housing.
(50) It was shown in the article by R. Vayrette et al. entitled: “Residual stress estimation in damascene copper interconnects using embedded sensors”, Microelectronics Engineering 87 (2010) 412-415, that after de-encapsulation of an assembly of this type, there is stress relaxation, which causes a residual longitudinal deformation of the arms causing a deviation a of the pointer, here clockwise.
(51) More precisely, assuming an arm of constant width Wa, the deviation a is expressed by the following formula:
(52)
where L.sub.o is the length of the arm after relaxation,
(53) L.sub.o is equal to
(54)
where σ designates the residual mean longitudinal stress and E the Young's modulus of the material.
(55) σ is determined experimentally on the basis of measurements performed on test structures exhibiting various values of d and various values of Wa.
(56) According to the applications which will be envisaged, and especially according to the precision desired, for example in the case of temperature detection, it will be possible to take account or not take account of this residual deviation a of the pointer PTR.
(57) In this regard, and in a general manner, knowing the thermal expansion coefficient of the material forming the expansion arms, the geometry of the arms, especially their length and their width as well as their thickness, and the spacing d between the two fixing points, it is readily possible to simulate, especially by calculations of moments of forces, the deviation of the pointer PTR during a temperature rise or a temperature fall.
(58) In the embodiment illustrated in
(59) As seen more particularly in
(60) Moreover, the appendage VX of the body CPS is produced within the level of vias, situated between the metallization levels N and N+1. The appendage VX is produced in a manner analogous to that used for producing the vias in the BEOL part of the integrated circuit. That said, the appendage VX comprises a part VXA extending between the two metallization levels N and N+1, and prolonged by an end part VXB extending in part within the first metallization level N. This end part VXB broadens out towards the cantilever beam PTL.
(61) In
(62) Therefore, and having regard to the fact that the amplitude of these motions can readily be calculated as indicated hereinabove as a function especially of the geometry of the arms and of the coefficients of expansion of the materials, the spacing ED between the end ZXT of the beam PTR and the via VX, in the first configuration, is determined in such a way that beyond a certain temperature, the assembly ENS1 takes a second configuration in which, as illustrated in
(63) Passage of the end zone ZXT of the beam PTR from one side to the other of the via VX is rendered possible especially by the beveled shape of the end part VXB of the via VX and also by the fact that the beam PTL mounted cantilever fashion, will inflect when the end zone ZXT comes into contact with the beveled part VXB of the via VX, and allow, by this raising, passage of the zone ZXT on the other side of the via.
(64) Once the zone ZXT has passed the other side of the via (second configuration) the via VX can descend again and hook the zone ZXT by being in contact with the latter.
(65) And, in this second configuration, the beam PTR of the assembly ENS1 cannot naturally return to its first configuration even if the temperature returns to the initial temperature since the beam PTR is locked by the via VX.
(66) In the second configuration, it therefore becomes possible to establish an electrical link passing through the body CPS and through the beam PTR.
(67) Check mechanism MCTL, disposed for example in another part of the integrated circuit, can thus test the establishment or otherwise of this electrical link.
(68) In this regard, it will be possible to use any conventional and known means. The mechanism MCTL can for example comprise a generator able to generate a supply voltage on the edge BDA of the housing LG and verify, for example with the aid of logic circuits, that the current thus generated is indeed present at the level of the edge BDC of the housing, the edges BDA and BDC being electrically insulated.
(69) Whereas in the embodiment illustrated in
(70) In the example illustrated in
(71) The arms BRS1 and BRS2 are secured to the beam PTL in the vicinity of the end opposite from that to which the appendage VX is linked.
(72) These arms BRS1 and BRS2 make it possible to immobilize the beam PTL and to permit simply as will be seen hereinafter, vertical sagging.
(73) In addition to these arms BRS1 and BRS2, the mechanism MLB also comprise, as illustrated in
(74) The mechanism MLB also comprise a mechanism GENB able to generate a potential difference between the beam PTL and the beam PLB and thus to create at the level of the tips of the pointed element ELM an electrostatic field so as to create a repulsion effect which will make it possible to inflect the beam PTL upwards (motion MVT4). And, it is seen in
(75) The switch CMT is then as it were reinitialized and can be used again to, for example, detect the crossing of a temperature threshold or a surge.
(76) The switch CMT and especially the assembly ENS1 as well as the body CPS are produced by carrying out conventional steps for fabricating metallization levels and vias. The levels of vias are also used to form a protection wall for the oxide etching which will allow de-encapsulation of the assembly ENS1 and of the body CPS.
(77) Moreover, the beam PLB and especially the element ELM is produced in a manner analogous to what was described hereinabove with reference to
(78) Reference is now made to
(79) Certain characteristics thereof are recalled here.
(80) Referring to
(81) The system DIS comprises a housing or cavity CV whose walls comprise metallic portions produced within various metallization levels.
(82) In the present case, the system DIS comprises a floor wall PLCH produced at the metallization level M.sub.i−1, a ceiling wall PLFD produced at the metallization level M.sub.i+1, and a lateral wall PLT comprising metallic portions produced at the metallization level M.sub.i and vias produced at the levels of vias V.sub.i−1, and V.sub.i.
(83) The system DIS also comprises a metallic piece 1 housed in the housing CV and mobile inside this housing.
(84) The system DIS also comprises a check mechanism, for example pillars PLR, defining inside the housing an evolution zone ZV for the metallic piece and comprising less two electrically conducting elements, for example the pillars PLR, disposed at the boundary of the evolution zone.
(85) The metallic piece 1 is configured so as, under the action of gravity, to come into contact with the pillars PLR in response to at least one given spatial orientation of the integrated circuit.
(86) The integrated circuit also comprises detection mechanism MDT configured to detect an electrical link passing through the piece and the electrically conducting elements PLR.
(87) This mechanism MDT is, in the example described, connected to the pillars PLR by a connection CNX which can be produced in various ways, for example by way of vias and of metallic tracks at different levels of the integrated circuit.
(88) Moreover, in certain cases, it may be necessary to electrically insulate the pillars PLR from the bottom wall and floor wall PLCH and PLFD. In this case, an insulating space ESP is made around the metallic portion of the wall PLCH which supports a pillar PLR.
(89) The mechanism MDT, supplied between a supply voltage Vdd and earth, are of conventional and known structure. It is possible in this regard to use any appropriate logic circuit.
(90) The mechanism MDT has been represented in a schematic manner outside the integrated circuit. This could actually be the case if this mechanism MDT is produced as a distinct component of the integrated circuit. Of course, this mechanism MDT could also be integrated into the integrated circuit CI.
(91) Initially, the piece 1 is in this example a metallic portion of the metallization level Mi, encapsulated in an isolating region part. After removal of this isolating region part, so as to form the cavity CV, the piece 1 becomes mobile and, in the case illustrated in
(92) When the integrated circuit is in a horizontal position, as illustrated in
(93) On the other hand, if the integrated circuit CI is tilted, the piece 1 will then under the action of gravity slide on the floor wall PLCH so as to contact at least two pillars PLR. An electrical link between these two pillars PLR will be able to be detected by the mechanism MDT. As a function of the location of the pillars PLR with which the piece 1 has come into contact, it is then possible to detect that the integrated circuit CI has taken a given orientation, or at the very least an orientation included in a given range of orientations.
(94) So as to limit a risk of sticking of the piece 1 on the floor wall PLCH and consequently to favor the sliding of the piece 1 on this floor wall, it is particularly advantageous, as illustrated in
(95) Here again the system DIS is produced with conventional steps for fabricating metallization levels and vias. The levels of vias are also used to form a protection wall for the oxide etching which will allow the formation of the cavity CV.
(96) Moreover, the element ELM of the floor PLCH is produced in a manner analogous to what was described hereinabove with reference to