Subsea Control Valve
20190226590 ยท 2019-07-25
Inventors
Cpc classification
Y10T137/86638
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
The present invention relates to a subsea control valve (10) for controlling the supply of hydraulic fluid to a subsea fluid-actuated device (4). The valve comprises a housing (11) with an input fluid line bore (16) connectable to a input fluid system (2), a return fluid line bore (17) connectable to a return fluid system (3) and an actuator fluid line bore (18) connectable to the fluid-actuated device (4). A ball valve member (20) with a through bore (21) is pivotably connected within the housing (11) between the input fluid line bore (16), the return fluid line bore (17) and the actuator fluid line bore (18), the ball valve member (20) having a first and a second position. The actuator fluid line bore (18) and the return fluid line bore (17) are connected to each other via the through bore (21) when the ball valve member (20) is in its first position, thereby allowing fluid to be returned from the fluid-actuated device (4) to the return fluid system (3). The input fluid line bore (16) and the actuator fluid line bore (18) are connected to each other via the through bore (21) when the ball valve member (20) is in its second position, thereby allowing fluid to flow from the input fluid system (2) to the fluid-actuated device (4).
Claims
1. A subsea control valve for controlling the supply of hydraulic fluid to a subsea fluid-actuated device, the subsea control valve comprising: a housing comprising an input fluid line bore connectable to a input fluid system, a return fluid line bore connectable to a return fluid system and an actuator fluid line bore connectable to the fluid-actuated device; and a ball valve member comprising a through bore, the ball valve member being pivotably connected within the housing between the input fluid line bore, the return fluid line bore and the actuator fluid line bore and having a first and a second position; wherein the actuator fluid line bore and the return fluid line bore are connected to each other via the through bore when the ball valve member is in its first position, thereby allowing fluid to be returned from the fluid-actuated device to the return fluid system; and wherein the input fluid line bore and the actuator fluid line bore are connected to each other via the through bore when the ball valve member is in its second position, thereby allowing fluid to flow from the input fluid system to the fluid-actuated device.
2. The subsea control valve according to claim 1, further comprising: an input side ball seat and a return side ball seat for supporting the ball valve member within the housing, wherein the input fluid line bore is provided through the input side ball seat and the return fluid line bore is provided through the return side ball seat; a first ball valve seal having a first radius, the first ball valve seal being provided between the input side ball seat and the ball valve member; and a second ball valve seal having a second radius, is the second ball valve seal being provided between the return side ball seat and the ball valve member; wherein the first radius of the first ball valve seal is smaller than the second radius of the second ball valve seal.
3. The subsea control valve according to claim 2, where the input side ball seat and the return side ball seat are biased towards the ball valve member.
4. The subsea control valve according to claim 2, further comprising: an input side end element and a return side end element which are both connected to the housing; wherein an axially protruding section of the input side ball seat is sealed against the input side end element by an input side seal; and wherein an axially protruding section of the return side ball seat is sealed against the return side end element by a return side seal.
5. The subsea control valve according to claim 4, wherein an input side spring device is provided between the input side ball seat and the input side end element and a return side spring device is provided between the return side ball seat and the return side end element.
6. The subsea control valve according to claim 4, wherein the input side ball seat comprises an input side inner piston surface which is exposed to the fluid pressure of the input fluid line and an input side outer piston surface which is exposed to the fluid pressure of the actuator fluid line, and wherein the return side ball seat comprises a return side inner piston surface which is exposed to the fluid pressure of the return fluid line and a return side outer piston surface which is exposed to the fluid pressure of the actuator fluid line.
7. The subsea control valve according to claim 6, wherein an area of the input side inner piston surface is larger than an area of the return side inner piston surface.
8. The subsea control valve according to claim 6, wherein an area of the input side outer piston surface is smaller than an area of the return side outer piston surface.
9. The subsea control valve according to claim 1, wherein a rotation axis of the ball valve member is perpendicular to a longitudinal axis of the input fluid line bore and a longitudinal axis of the return fluid line bore.
10. The subsea control valve according to claim 1, wherein a longitudinal axis of the actuator fluid line bore coincides with a rotation axis of the ball valve member.
11. The subsea control valve according to claim 1, wherein the ball valve member comprises a supporting element protruding into the actuator fluid line bore of the housing.
12. The subsea control valve according to claim 1, wherein the ball valve member is connected to a shaft by a connection interface which allows the valve member to be rotated by the shaft, and wherein the connection interface comprises a piston surface which is exposed to the fluid of the actuator fluid line.
13. The subsea control valve according to claim 12, wherein the through bore of the ball valve member comprises a fluid bore section which extends towards the piston surface.
14. The subsea control valve according to claim 1, wherein the through bore of the ball valve member comprises two sections which are oriented at an angle of 90 in relation to each other, wherein one section is perpendicular to a rotation axis of the ball valve member and another section coincides with the rotation axis of the ball valve member.
15. A system for controlling operation of a subsea fluid-actuated device between an initial state and an actuated state, the device comprising an actuator member which is biased with a biasing force to the initial state; wherein the system comprises: a subsea control valve comprising a ball valve member, an input fluid line bore, a return fluid line bore and an actuator fluid line bore; an input fluid system connected to the input fluid line bore, wherein a fluid pressure of the input fluid system is configured to be higher than a pressure needed to counteract the biasing force of the actuator member; a return fluid system connected to the return fluid line bore, wherein a fluid pressure of the return fluid system is configured to be lower than the pressure needed to counteract the biasing force of the actuator member; wherein the actuator fluid line bore is connectable to the fluid-actuated device; wherein the actuator fluid line bore and the return fluid line bore are connected to each other when the ball valve member is in a first position, thereby allowing fluid to return from the actuator fluid line bore to the return fluid bore; and wherein the input fluid line bore and the actuator fluid line bore are connected to each other when the ball valve member is in a second position, thereby allowing fluid to flow from the input fluid system to the actuator fluid line bore.
16. The system according to claim 15, wherein the subsea control valve further comprises: a housing; an input side ball seat and a return side ball seat for supporting the ball valve member within the housing, wherein the input fluid line bore is provided through the input side ball seat and the return fluid line is provided through the return side ball seat; a first ball valve seal having a first radius, the first ball valve seal being provided between the input side ball seat and the ball valve member; and a second ball valve seal having a second radius, the second ball valve seal being provided between the return side ball seat and the ball valve member; wherein the first radius of the first ball valve seal is smaller than the second radius of the second ball valve seal.
17. The system according to claim 16, where the input side ball seat and the return side ball seat are biased towards the ball valve member.
18. The system according to claim 16, wherein the subsea control valve further comprises: an input side end element and a return side end element which are both connected to the housing; wherein an axially protruding section of the input side ball seat is sealed against the input side end element by an input side seal; and wherein an axially protruding section of the return side ball seat is sealed against the return side end element by a return side seal.
19. The system according to claim 18, wherein an input side spring device is provided between the input side ball seat and the input side end element and a return side spring device is provided between the return side ball seat and the return side end element.
20. The system according to claim 18, wherein the input side ball seat comprises an input side inner piston surface which is exposed to the fluid pressure of the input fluid line and an input side outer piston surface which is exposed to the fluid pressure of the actuator fluid line, and wherein the return side ball seat comprises a return side inner piston surface which is exposed to the fluid pressure of the return fluid line and a return side outer piston surface which is exposed to the fluid pressure of the actuator fluid line.
21. The system according to claim 20, wherein an area of the input side inner piston surface is larger than an area of the return side inner piston surface.
22. The system according to claim 20, wherein an area of the input side outer piston surface is smaller than an area of the return side outer piston surface.
23. The system according to claim 16, wherein a rotation axis of the ball valve member is perpendicular to a longitudinal axis of the input fluid line bore and a longitudinal axis of the return fluid line bore.
24. The system according to claim 16, wherein a longitudinal axis of the actuator fluid line bore coincides with a rotation axis of the ball valve member.
25. The system according to claim 16, wherein the ball valve member comprises a supporting element protruding into the actuator fluid line bore.
26. The system according to claim 16, wherein the ball valve member is connected to a shaft by a connection interface which allows the valve member to be rotated by the shaft, and wherein the connection interface comprises a piston surface which is exposed to the fluid of the actuator fluid line.
27. The system according to claim 26, wherein the ball valve member comprises a through bore having a fluid bore section which extends towards the piston surface.
28. The system according to claim 16, wherein the through bore comprises two sections which are oriented at an angle of 90 in relation to each other, wherein one section is perpendicular to a rotation axis of the ball valve member and another section coincides with the rotation axis of the ball valve member.
Description
DETAILED DESCRIPTION
[0041] Embodiments of the invention will now be described in detail with respect to the enclosed drawings, where:
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[0053] It is now referred to
[0054] The system 1 is connectable to the fluid-actuated device 4, to an input fluid source indicated with a dotted box 5a and to a return fluid reservoir/line to the surface indicated with a dotted box 5b. Hence, the fluid-actuated device 4, the input fluid source 5a and the return fluid reservoir 5b are not considered to be a part of the system 1.
[0055] In
[0056] The input fluid system 2 comprises fluid bores, valves etc for supplying fluid from the input fluid source 5a to the valve 10. The system 2 may comprise selector valves for selecting to supply fluid to the valve 10 from one of several possible sources, for example for redundancy purposes. The fluid source 5a may be located topside (connected to the system 1 via an umbilical) or it may be located on the seabed.
[0057] In the same way, the system 3 may comprise similar safety valves etc. The return fluid reservoir 5b may be a fluid reservoir located topside (again connected to the system 1 via the umbilical) or on the seabed. The return fluid reservoir R may also be a fluid line which are feed back to the input fluid source 5a via a pump etc for increasing the fluid pressure to the fluid pressure of the input fluid line. If the fluid is considered environmentally friendly, the return fluid may also be dumped to sea.
[0058] The input fluid system 2, the return fluid system 3, the input fluid source 5a and the return fluid reservoir 5b are considered known for the skilled person and will not be described herein further in detail.
[0059] The system 1 is used to control a subsea fluid-actuated device 4, for example a subsea actuator, which for instance may open and close a valve.
[0060] One embodiment of the device 4 will now be described with reference to
[0061] It should be noted that the device 4 is regarded as well known for a skilled person. The present subsea control system 1 may be used to control not only valves (such as downhole valves, valves in Christmas trees etc), but also other subsea equipment such as chokes, etc.
[0062] In
[0063] In
[0064] It should be noted that when the ball valve 10 is going from the non-actuated state to the actuated state, at least some of the fluid inside the fluid chamber 4c will be pressed out from the chamber 4d by means of the spring member 4e into the return fluid system 3 via fluid line 8 and the ball valve 10.
[0065] It is now referred to
[0066] As mentioned above, the fluid-actuated device 4 is biased with a biasing force to an initial state. The fluid pressure of the input fluid system 2 is higher than the pressure needed to counteract the biasing force while the fluid pressure of the return fluid system 3 is lower than the pressure needed to counteract the biasing force.
[0067] The control valve 10 comprises a housing 11 with an input fluid line bore 16, a return fluid line bore 17 and an actuator fluid line bore 18. Each fluid line bore 16, 17, 18 may be provided with respective fluid line connectors at the indicated positions 16A, 17A, 18A for connection to the fluid lines 6, 7, 8 of
[0068] In the drawings, the longitudinal axis of the fluid line bores 16, 17, 18 are indicated as dashed lines I16, I17, I18. The axis I16 and I17 are provided in the same plane. The axis I16 and I17 are aligned with each other as shown in
[0069] As shown in the drawings the axis I16 and I17 are aligned and within a common plane, is it possible to envisage the axis not being aligned but still being in a common plane perpendicular to the I18.
[0070] The control valve 10 further comprises a ball valve member 20 with a through bore 21, pivotably connected within the housing 11 between the input fluid line bore 16, the return fluid line bore 17 and the actuator fluid line bore 18. The ball valve member 20 comprises a shaft 22 protruding out from an opening 13 of the housing 11. The shaft 22 is used to rotate the ball valve member 21 in relation to the housing 11, for example by means of a motor. This will be described in detail further below.
[0071] A shaft seal 24 is provided between the shaft 22 and the opening 13 of the housing 11. This shaft seal 24 may for example be an O-ring or other suitable type of seal.
[0072] The ball valve member 20 may also comprise a supporting element 23 protruding into the actuator fluid line bore 18 of the housing 11. The supporting element 23 may rotate together with the ball valve member 20 during rotation of the ball valve member 20. As shown in
[0073] A rotation axis of the shaft 21 and hence of the ball valve member 20 is indicated by a dashed line R in
[0074] The control valve 10 comprises an input side ball seat 30 and a return side ball seat 40 for supporting the ball valve member 20 and sealing elements within the housing 11. The input side ball seat 30 is provided on the same side as the input fluid line bore 16, and the input fluid line bore 16 is provided as a bore through the input side ball seat 30. The return side ball seat 40 is provided on the same side as the return fluid line bore 17, and the return fluid line bore 17 is provided as a bore through the return side ball seat 40.
[0075] The control valve 10 further comprises an input side end element 50 and a return side end element 60 connected to the housing 11. The end elements 50, 60 may be connected to the housing 11 for example by means of threads, welding etc. Sealing elements 53, 63 are provided between the respective end elements 50, 60 and the housing 11. The input fluid line bore 16 is provided as a bore through the input side end element 50 and the return fluid line bore 17 is provided as a bore through the return side end element 60. The input side element 50 input side ball seat 30 with their bores then forms fluid lines of mainly constant cross sections from the connection point into the ball valve element
[0076] The end elements 50, 60, together with the housing 11, are supporting the ball seats 30, 40. In
[0077] An inner annular piston surface 33 is provided in the end of the axially protruding section 32 of the input side seat element 30, facing towards the end element 50. The input side seat element 30 also comprises an outer annular piston surface 35 facing towards the end element 50.
[0078] In the same way, an inner annular piston surface 43 is provided in the end of the axially protruding section 42 of the return side seat element 40, facing towards the end element 60. The return side seat element 40 also comprises an outer annular piston surface 45 facing towards the end element 60.
[0079] The terms inner and outer here refers to the axis I16 and I17, where the inner piston surfaces 33, 43 are closer to the axis I16 and I17 than the outer piston surfaces 35, 45.
[0080] The input side ball seat 30 and the return side ball seat 40 are biased towards the ball valve member 20 by means of respective spring devices 71, 72. The input side spring device 71 is provided between the outer annular piston surface 35 of the input side ball seat 30 and the input side end element 50. The return side spring device 72 is provided between the outer annular piston surface 45 of the return side ball seat 40 and the return side end element 60.
[0081] A first ball valve seal 31 is provided between the input side ball seat 30 and the ball valve member 20 and a second ball valve seal 41 is provided between the return side ball seat 40 and the ball valve member 20. The first ball valve seal 31 is preferably a substantially ring-shaped sealing element having a radius R31. The second ball valve seal 41 is preferably a substantially ring-shaped sealing element having a radius R41.
[0082] It should be noted that the fluid in the input fluid line bore 16 is acting on the inner annular piston surface 33 of the ball seat 30 and that the fluid in the return fluid line bore 17 is acting on the inner annular pistons surface 43 of the ball seat 40. Moreover, the fluid in the actuator fluid line bore 18 is acting on both of the outer piston surfaces 35, 45 of the ball seats 30, 40.
[0083] In
[0084] In
[0085] In
[0086] It is now referred to
[0087] Accordingly, a rotation of 90 of the ball valve member 20 is necessary to move the control valve 10 between its first and second position.
[0088] In an alternative embodiment, the ball valve member may have only one bore section 21a which are to be provided in fluid communication with the input fluid bore 16 in the first state and the return fluid bore 17 in second state, while the bore section 21c is always provided in fluid communication with the actuator fluid bore 18. In such an embodiment, a rotation of 180 of the ball valve member 20 is necessary to move the control valve 10 between its first and second position, when the input fluid bore and return fluid bore are aligned at opposite sides of the ball valve element. It is possible to envisage the input fluid bore and the return fluid bore at 90 degrees with each other or another angle but in the same plane, and then the rotation of the ball valve will not necessary need 180 degrees rather 90 or another other angle.
[0089] As mentioned above, the axis I16 and I17 of the bores 16, 17 are coinciding with each other, as shown in
[0090] It is now referred to
[0091] In
[0092] It is now referred to
[0093] It is now referred to
[0094] In
[0095] Alternatively, a fourth fluid bore section 21d with a smaller radius than the other bores in the ball valve element, may be provided as an extension of the fluid bore section 21c along the axis 18A towards the shaft 22. The fourth fluid flow bore section 21d will contribute to easier or quicker fluid pressure alignment between the side of the ball valve member 20 being adjacent to the shaft 22 and the side of the ball valve member 20 being adjacent to the port 18A. This forth fluid bore section 21d is not necessary as the fluid pressure from the actuator port 18A will be transmitted to the piston surface 25 through the cavity in the housing along the ball valve element anyhow. As indicated in