MODULAR LIGHTING SYSTEM
20190226663 ยท 2019-07-25
Inventors
Cpc classification
F21Y2103/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R31/02
ELECTRICITY
F21V19/0085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V19/009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
H01R25/16
ELECTRICITY
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2103/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V21/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S4/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular lighting system comprises a plurality of LED modules and a plurality of connecting modules intended for the creation of three-dimensional constructions. The LED modules comprise an elongated cylinder-shaped body made of translucent electrically insulating polymer material. A longitudinally upper opening and a lower opening with flat elongated cross-section shape are located one above the other. The inner surface of both openings is electrically conductive through the entire length of the openings, creating electrically interconnected upper and lower electrical sockets. The LED module is connected to a connecting module, which comprises an upper and a lower connecting element. The upper connecting element is a flat metal one-piece part. It consists of a base part and three same-size pins located around its perimeter, the sizes of which correspond to the sizes of LED module sockets. The lower and upper connecting elements are identical and can be fastened together.
Claims
1.-10. (canceled)
11. A modular lighting system, comprising a plurality of LED modules (1), and a plurality of connecting modules (2), wherein each LED module (1) comprises an elongated body (3) made of translucent and electrically insulating polymer material, wherein said body (3) along its longitudinal axis has a uniform shape of cross-section at least in a middle section, wherein upper openings (4a, 4b, 4) and lower openings (5a, 5b, 5) of rectangular cross-section are arranged along the longitudinal axis one above the other on each end (19, 20) of the body (3), wherein a shape and size of a cross-section of the upper openings (4a, 4) on one end of the body corresponds to a shape and size of a cross-section of the upper openings (4b, 4) on the other end of the body, while a shape and size of a cross-section of the lower openings (5a, 5) on one end of the body corresponds a shape and size of a cross-section of the lower openings (5b, 5) on the other end of the body, wherein distances between a longer edge of the cross-section of the upper opening and a longer edge of the cross-section of the lower opening throughout a length of the openings and on both ends of the body are the same, wherein an internal surface of these openings is at least partially made to be electrically conductive to create electrical sockets (7, 8, 9, 10), wherein an upper socket (7) located on one end is electrically connected with an upper socket (8) located on the other end, wherein a lower socket (9) located on one end is electrically connected with a lower socket (10) located on the other end, wherein inside the body at least one LED element (11) is located, which is directly or indirectly electrically connected to an electrical conductor material (6) of the upper sockets and to an electrical conductor material (18) of the lower sockets, wherein each connecting module (2) comprises two corresponding with each other one-piece connecting elements (14, 15) made from metal sheet and intended for electrical and mechanical connection of LED modules (1), each of said connecting elements having at least three bendable pins (16, 17), and wherein the shape of the pins (16) of an upper connecting element (14) corresponds to the shape and size of the upper sockets (7, 8) of the LED module, while the shape of the pins (17) of a lower connecting element (15) corresponds to the shape and size of the lower sockets (9, 10) of the LED module.
12. The modular lighting system according to claim 11, wherein a height of the sockets (7, 8, 9, 10) of the LED modules (1) and a height of pins (16, 17) of the corresponding connecting elements (14, 15) is between 0.3 and 3.00 mm, wherein a width of the sockets (7, 8, 9, 10) of the LED modules (1) is at least 3 times bigger than the height of the sockets (7, 8, 9, 10), and wherein a width of the pins (16, 17) of the corresponding connecting elements (14, 15) is at least 3 times bigger than the height of the pins (16, 17), while a length of the pins (16, 17) of the connecting elements (14, 15) is at least 2 times bigger than the width of the pins (16,17).
13. The modular lighting system according to claim 12, wherein the upper (4) and lower (5) openings of the LED modules extend throughout an entire length of the body (3).
14. The modular lighting system according to claim 11, wherein the upper (4) and lower (5) openings of the LED modules extend throughout an entire length of the body (3).
15. The modular lighting system according to claim 11, wherein the upper (7, 8) and lower (9, 10) sockets of the LED modules and accordingly the corresponding pins (16, 17) of the upper and lower connecting elements (14, 15) of the connecting module are made of different width.
16. The modular lighting system according to claim 11, wherein the cross-section of the body (3) of the LED modules (1) has a circular shape.
17. The modular lighting system according to claim 11, wherein the cross-section of the body (3) of the LED modules (1) has a polygonal shape.
18. The modular lighting system according to claim 11, wherein at least one connecting element (14, 15) of the connecting module has an electrically insulating layer at least on the surface which is directed towards the other connecting element (15, 14) of the connecting module (2).
19. The modular lighting system according to claim 11, wherein the connecting elements (14, 15) of the connecting module (2) are fastened together.
20. The modular lighting system in according to claim 11, wherein surfaces of both ends (19, 20) of the body (3) of the LED module (1) are arranged at an angle to the longitudinal axis of the LED module (1).
21. The modular lighting system according to claim 11, wherein elements which change its optical transmittance are placed in the body (3) of the LED module (1) or on a surface of the body (3).
22. A modular lighting system, comprising a plurality of LED modules (1), and a plurality of connecting modules (2), wherein each LED module (1) comprises an elongated body (3) made of translucent and electrically insulating polymer material, wherein said body (3) along its longitudinal axis has a uniform shape of cross- section at least in a middle section, wherein upper openings (4a, 4b, 4) and lower openings (5a, 5b, 5) of rectangular cross-section are arranged along the longitudinal axis one above the other on each end (19, 20) of the body (3), wherein a shape and size of a cross-section of the upper openings (4a, 4) on one end of the body corresponds to a shape and size of a cross-section of the upper openings (4b, 4) on the other end of the body, while a shape and size of a cross-section of the lower openings (5a, 5) on one end of the body corresponds a shape and size of a cross-section of the lower openings (5b, 5) on the other end of the body, wherein distances between a longer edge of the cross-section of the upper opening and a longer edge of the cross-section of the lower opening throughout a length of the openings and on both ends of the body are the same, wherein an internal surface of these openings is at least partially made to be electrically conductive to create electrical sockets (7, 8, 9, 10), wherein an upper socket (7) located on one end is electrically connected with an upper socket (8) located on the other end, wherein a lower socket (9) located on one end is electrically connected with a lower socket (10) located on the other end, wherein inside the body at least one LED element (11) is located, which is directly or indirectly electrically connected to an electrical conductor material (6) of the upper sockets and to an electrical conductor material (18) of the lower sockets, wherein each connecting module (2) comprises two corresponding with each other one-piece connecting elements (14, 15) made from metal sheet and intended for electrical and mechanical connection of LED modules (1), each of said connecting elements having at least three bendable pins (16, 17), and wherein the shape of the pins (16) of an upper connecting element (14) corresponds to the shape and size of the upper sockets (7, 8) of the LED module, while the shape of the pins (17) of a lower connecting element (15) corresponds to the shape and size of the lower sockets (9, 10) of the LED module, wherein a height of the sockets (7, 8, 9, 10) of the LED modules (1) and a height of pins (16, 17) of the corresponding connecting elements (14, 15) is between 0.3 and 3.00 mm, wherein a width of the sockets (7, 8, 9, 10) of the LED modules (1) is at least 3 times bigger than the height of the sockets (7, 8, 9, 10), and wherein a width of the pins (16, 17) of the corresponding connecting elements (14, 15) is at least 3 times bigger than the height of the pins (16, 17), while a length of the pins (16, 17) of the connecting elements (14, 15) is at least 2 times bigger than the width of the pins (16,17), wherein the upper (4) and lower (5) openings of the LED modules extend throughout an entire length of the body (3), wherein the cross-section of the body (3) of the LED modules (1) has a circular or polygonal shape, and wherein surfaces of both ends (19, 20) of the body (3) of the LED module (1) are arranged at an angle to the longitudinal axis of the LED module (1).
23. The modular lighting system according to claim 22, wherein elements which change its optical transmittance are placed in the body (3) of the LED module (1) or on a surface of the body (3).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The proposed invention is illustrated by the following figures depicting the examples of the construction of invention, which are not the only options possible. The figures depict:
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DETAILED DESCRIPTION
[0033] The proposed modular lighting system comprises LED modules 1 and connecting modules 2.
[0034] Inside the body of LED module 3, one LED element 11 is located. A LED element is a light-emitting diode, in this example its construction is a LED SMD (surface-mount light-emitting diode), but instead of it LED die or ordinary LED in a shell with output can be used in the process of LED module 1 production. One output of LED element 11 with flat metal contact wire 12 is electrically connected to the electricity conducting material of the upper socketsmetal foil 6, but the other output with flat metal contact wire 12 is electrically connected to the electricity conducting material of the lower socketsmetal foil 18.
[0035] LED module 1 is connected to connecting module 2, comprising an upper connecting element 14 and a lower connecting element 15. Upper connecting element 14 is a flat metal one-piece part consisting of the base part of connecting element 23 and three same-size pins 16 located around its perimeter, the sizes of which correspond to the sizes of LED module sockets 7, 8, 9, 10. Lower connecting element 15 in this example is completely identical to the upper connecting element 14.
[0036] One of the three pins 16 of the upper connecting element 14 of the connecting module is placed in the upper socket 7 of the LED module 1, whereas one of the three pins 17 of the corresponding lower connecting element 15 is placed in the lower socket 9 of the LED module 1. For both connecting elements 14, 15, the two free pins 16 of the upper connecting element and the two free pins 17 of the lower connecting element are intended to connect with the upper sockets 7 and lower sockets 9 of two other LED modules 1, whereas on the other end 20 of the LED module 1, both sockets 8, 10 are intended to connect to pins 16, 17 of both connecting elements 14, 15 of other connecting module 2. Creating one electrical circuit through the pins 16 of the upper connecting elements 14 and the upper sockets 7, 8 of the LED modules, for example, an electric power supply circuit of positive polarity of all the connected LED modules 1, and creating another electrical circuit through the pins 17 of the lower connecting elements 15 and the lower sockets 9, 10 of the LED modules, for example, an electric power supply circuit of negative polarity of all the connected LED modules 1. With the connecting elements 14, 15 of the connecting modules 2, mechanical connection of LED 1 modules is ensured as well.
[0037] The connection of LED module sockets 7, 8, 9, 10 and pins 16, 17 of the connecting elements 14, 15 of the connecting module 2 can contain elements for mechanical fixation in position, both on the side of pins 16, 17 and of the sockets 7, 8, 9, 19 (not depicted in the figures).
[0038] The sizes of LED modules 1 and correspondingly connecting modules 2 of modular lighting systems can vary greatly, can be adjusted in order to create both relatively small light module construction kits intended for entertainment purposes and large modular lighting systems. In order to ensure that the pins 16, 17 of the connecting modules 2 are sufficiently flexible and that, at the same time, the created three-dimensional construction of the modular lighting system is sufficiently resistant to deformations, the sizes of sockets 7, 8, 9, 10 of LED modules 1 and of pins 16, 17 of connecting modules 2 must comply with the specific requirements:
[0039] The height of sockets 7, 8, 9, 10 of LED module 1 and the height of pins 16, 17 of corresponding connecting elements 2 should be between 0.3 and 3.0 mm;
[0040] The width of sockets 7, 8, 9, 10 of LED module 1 should be at least 3 times as big as the height of the sockets and the height of pins 16, 17 of corresponding connecting elements 2 should be at least 3 times as big as the height of the pins;
[0041] The length of pins 16, 17 of connecting elements 2 should be at least 2 times as big as the width of pins 16, 17, correspondingly the depth of sockets 7, 8, 9, 10 of LED modules 1 also should be at least as deep as the pins 16, 17 are long. Correspondingly the length of LED module 1 should at least match the length of 2 pins 16, 17.
[0042]
[0043] Inside the body 3 of LED module 1, three LED elements 11 are located, where one output of each LED element 11 with flat metal contact wire 12 is electrically connected to the metal foil 6 conducting electricity in upper sockets 7, 8 and another output of the LED element 11 with flat metal contact wire 13 is electrically connected to the material conducting electricity in the lower sockets 9, 10metal foil 18. In this example, both ends 19, 20 of the body 3 of the LED module 1 are at an angle to the longitudinal axis of the LED module 1, thus elongating the top part of the body 3 of the LED module 1 in relation to the bottom part, thus permitting to better cover the metallic connecting elements 14, 15 of the connecting module 2 from the surface of LED modules 1 in different types of modular lighting system constructions. The difference in the construction of the other example of LED module 1 is in the fact that it comprises three LED elements 11 located evenly throughout its length, thus improving the homogeneous distribution of light brightness of LED module 1 through its entire length, which can be important when creating modular lighting system constructions. The number of LED elements 11 in the LED module 1 can also be bigger than three and mainly depends on the length of LED module 1 and the desired degree of light alignment on the surface of LED module 1.
[0044]
[0045] The upper internal surface of both upper openings 4a, 4b is covered with a material which conducts electricitya one-piece upper metal strip 21, which is located through the entire length of the LED module body 3 and which connects both upper openings 4a, 4b, creating upper sockets 7, 8. Likewise, the lower internal surface of both lower openings 5a, 5b is covered with a material which conducts electricitya one-piece lower metal strip 22, which is located through the entire length of the LED module body 3 and which connects both lower openings 5a, 5b, creating lower sockets 9, 10.
[0046] The width of both metal strips 21, 22 exceeds the area of the surface of the openings 4a, 4b, 5a, 5b they cover by approximately 10%. The parts of the edges of metal strips 21, 22 which exceed the width of the openings on both sides are fastened to the body 3 of the LED module 1, this ensuring additional fastening and preventing them from separating from the surfaces of the openings 4a, 4b, 5a, 5b, which they cover.
[0047] LED elements 11 are located along the longitudinal axis in LED module 1, with five LED elements 11 on both side edges of both metal strips 21, 22 conducting electricity in LED module 1. Such placement permits electrically connecting LED elements 11 to the upper and lower electrically conducting metal strip 21, 22 with ease using short electrically conducting metal connecting outputs 12, 13.
[0048] The increased number of LED elements 11 of the given LED module 1, their placement in two rows, as well as the minimal depth of openings 4a, 4b, 5a, 5b needed for connecting module pins 16, 17 and the polygonal shape of the cross-section of the LED module body 3 helps to improve the light dispersion and its homogeneity in such a LED module 1 with bigger dimensions. Likewise, light dispersion can be improved by the patterns or drawings created on the surface of the body 3 of the LED module, as well as light-reflecting elements located inside the body 3 of the LED module (not depicted in the figures).
[0049] The shape of the body 3 of LED modules 1 can be not just elongated with a polygonally shaped cross-section, as in the example, but also elongated with a cross-section of a more complex shape, its task, in conjunction with the specific arrangement of LED elements 11 and the use of reflective surfaces, can also be to focus light in certain directions (not depicted in the figures).
[0050] Likewise, with such a larger number of LED elements 11 in a LED module 1, LED elements can electrically connected to the sockets in series or combined circuits, and they can also contain additional control elements, for example, to limit the current and to switch among different colors of LED (not depicted in the figures).
[0051]
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[0054]
[0055]
[0056] The insulating layer, in this example in the form of self-adhesive insulating spacer 25, in necessary between connecting elements 14, 15 in cases when the surface area of the base parts of these connecting elements 14, 15 is large and there is a chance that the base parts might be deformed and come in contact with each other, especially if the bend angle of the pins of connecting elements 14, 15 is big.
[0057]
[0058]
[0059]
[0060]
[0061] Such elongated connecting elements 14, 15 of the connecting module 2 are easy to manufacture by cutting them out of a metal sheet. The length of connecting elements 14, 15 can be longer, correspondingly with a larger number of pins, and the length can be shortened by cutting such an elongated connecting element 14, 15 in the necessary place. It is also possible to change the bend angle of pins 16, 17 of connecting elements 2, which increases the diversity of constructions to be made of this modular lighting system kit.
[0062]
[0063] In this example, connecting elements 14, 15 of more complex shape are shown, thus enabling to create an original modular lighting system in the shape of a ball. Manufacturing these connecting elements 14, 15, despite the complexity of their shape, remains unchanged compared to simpler connecting elements. Besides, changing the bend angle of pins 16, 17, from a kit of such LED modules 1 with connecting modules 2 a great number of other ball-shaped and differently shaped figures could be assembled.
[0064] This invention proposes modular lighting systems with a very simple type of electrical interconnection of LED modules. LED modules have an improved socket placement and simplified socket construction (the sockets are located one above the other on both ends of the module and have a flat shape), which gives the opportunity to greatly simplify the connecting modules. The production of connecting modules is very simple and unified for miscellaneous shapes, number of pins and their placement. This, in turn, together with the possibilities to bend the pins of connecting modules ensures a very wide range of possible diverse three-dimensional constructions of modular lighting systems, including diversifying the constructions of modular lighting systems made of the same particular modules.