Polyamine Phosphorus Dendrimer Materials for Carbon Dioxide Capture
20190224647 ยท 2019-07-25
Inventors
Cpc classification
Y02P20/151
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01D53/02
PERFORMING OPERATIONS; TRANSPORTING
C08J7/043
CHEMISTRY; METALLURGY
C08J7/00
CHEMISTRY; METALLURGY
B01D2258/0291
PERFORMING OPERATIONS; TRANSPORTING
C08L3/02
CHEMISTRY; METALLURGY
B01J20/3483
PERFORMING OPERATIONS; TRANSPORTING
C08J2400/202
CHEMISTRY; METALLURGY
B01J20/321
PERFORMING OPERATIONS; TRANSPORTING
Y02C20/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J20/3212
PERFORMING OPERATIONS; TRANSPORTING
B01D2253/25
PERFORMING OPERATIONS; TRANSPORTING
C08L89/00
CHEMISTRY; METALLURGY
C08J3/126
CHEMISTRY; METALLURGY
International classification
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
C08G83/00
CHEMISTRY; METALLURGY
Abstract
The present disclosure provides novel solid sorbents synthesized by the reaction of polyamines with polyaldehyde phosphorous dendrimer (P-dendrimer) compounds. The sorbents are highly stable and exhibit rapid reaction kinetics with carbon dioxide, making the sorbents applicable for carbon capture, and can be easily regenerated for further use. The material is stable to aqueous and organic media, as well as strong acid and bases. The sorbent maintains full capacity over extended use. The material can be used for CO.sub.2 capture from pure CO.sub.2 streams, mixed gas streams, simulated flue gas, and ambient air. Additionally, the material can be adhered to surfaces for reversible CO.sub.2 capture applications outside of bulk particle-based processes.
Claims
1. A polyamine phosphorus dendrimer (P-dendrimer) having the formula I ##STR00024## wherein W is a phosphorus based dendrimer core; X is a polyfunctional aromatic linker; Y may be present or absent and if present is a polyfunctional amino phosphoryl group linked to a polyfunctional aromatic linker; Z is an diamino alkyl group, a polyalkyl amino group, a polyethyleneimine, or a polypropyleneimine; j and k are numerical values corresponding to the branch point multiplicity and whose values independently range from 1 to 10; and 1 is a numerical value corresponding to the branch point multiplicity and whose values ranges from 2 to 10.
2. The P-dendrimer of claim 1, wherein W is a phosphazene, thiophosphoryl, or a cyclophosphazatetraene group; X is ##STR00025## wherein Nu is OH, SH, or NH.sub.2; each R.sub.1 is independently CHO, CN, COOMe, COOEt, COOH, CH.sub.2OH, CONH.sub.2, or COCH.sub.3; each R.sub.2 is independently H, Me, Et or halogen; Y is ##STR00026## Z is ##STR00027## and each n or m if present is independently an integer from 1-6.
3. The polyamine P-dendrimer of claim 1, having a CO.sub.2 capacity of greater than 2 weight percent.
4. The polyamine P-dendrimer of claim 1, having a CO.sub.2 capacity of greater than 5 weight percent.
5. The polyamine P-dendrimer of claim 1, having a CO.sub.2 capacity of greater than 10 weight percent.
6. A composite material which comprises a solid support and a surface coated with the polyamine P-dendrimer of claim 1 having Formula I.
7. The composite material of claim 5, wherein the solid support is a polymeric material, carbon, glass, or a metal support.
8. The composite material of claim 6, wherein the polymeric material is natural or a synthetic polymer.
9. The composite material of claim 7, wherein the natural polymer is a cellulose acetate, a silk protein, a soy protein, or a starch.
10. The composite material of claim 7, wherein the synthetic polymer is petroleum pitch, polyacrylonitrile, polyamide, polyethylene, polypropylene, polystyrene, polyvinyl chloride or a mixture thereof.
11. A method of removing CO.sub.2 from a gaseous fluid stream which comprises contacting the gaseous fluid stream with the polyamine P-dendrimer of claim 1 having Formula I.
12. A method of adsorbing, separating, storing or sequestering carbon dioxide (CO.sub.2), comprising contacting the polyamine P-dendrimer of claim 1 having Formula I with a gaseous fluid stream comprising carbon dioxide (CO.sub.2).
13. A method of removing CO.sub.2 from a gaseous fluid stream with comprises contacting the gaseous fluid stream with a polyamine phosphorus dendrimer (P-dendrimer) having the formula I ##STR00028## at a temperature in the range of about 20 C. to about 90 C.; wherein W is a phosphorus based dendrimer core; X is a polyfunctional aromatic linker; Y may be present or absent and if present is a polyfunctional amino phosphoryl group linked to a polyfunctional aromatic linker; Z is an diamino alkyl group, a polyalkyl amino group, a polyethyleneimine, or a polypropyleneimine; j and k are numerical values corresponding to the branch point multiplicity and whose values independently range from 1 to 10; and 1 is a numerical value corresponding to the branch point multiplicity and whose values ranges from 2 to 10.
14. The method of claim 13, wherein the gaseous fluid stream is a flue gas.
15. The method of claim 14, wherein the flue gas is flue gas from a natural gas power plant, a coal-fired power plant, a cement plant or other industrial process.
16. The method of claim 14, wherein the flue gas stream has a CO.sub.2 content of about 3 mole % to about 45 mole % CO.sub.2.
17. The method of claim 13, wherein the gaseous fluid stream is a post-combustion stream.
18. The method of claim 13, wherein the gaseous fluid stream is ambient air.
19. The method of claim 18, wherein the gaseous fluid stream has a CO.sub.2 content of about 350 to about 450 parts per million (PPM) CO.sub.2.
20. The method of claim 18, wherein the gaseous fluid stream has a CO.sub.2 content of about 450 to about 1000 parts per million (PPM) CO.sub.2.
21. The method of claim 18, wherein the gaseous fluid stream has a CO.sub.2 content of about 1000 to about 4000 parts per million (PPM) CO.sub.2.
22. The method of claim 13, further comprising regenerating the polyamine P-dendrimer of formula I by heating the P-dendrimer to a temperature in the range of about 50 C. to about 150 C.
23. A process for the capture and removal of CO.sub.2 from a CO.sub.2-containing stream the process comprising: (a) providing a housing having dispersed therein a sorbent comprising the polyamine P-dendrimer of claim 1; (b) passing a CO.sub.2-containing stream through the housing such that the CO.sub.2-containing stream contacts the sorbent; (c) flushing the housing with steam to cause the sorbent to desorb an CO.sub.2 retained therein as a result of contact of the sorbent with the CO.sub.2-containing stream; and (d) flushing the housing with air to remove the steam from the housing.
24. A method of making a polyamine phosphorus dendrimer (P-dendrimer) having the formula I ##STR00029## wherein W is a phosphorus based dendrimer core; X is a polyfunctional aromatic linker; Y may be present or absent and if present is a polyfunctional amino phosphoryl group linked to a polyfunctional aromatic linker; Z is an diamino alkyl group, a polyalkyl amino group, a polyethyleneimine, or a polypropyleneimine; j and k are numerical values corresponding to the branch point multiplicity and whose values independently range from 1 to 10; and 1 is a numerical value corresponding to the branch point multiplicity and whose values ranges from 2 to 10; which method comprises: (a) reacting a phosphoryl chloride starting material for the phosphorus based dendrimer core with a nucleophilic aldehyde starting material for the polyfunctional aromatic linker so as to form a polyphosphoryl ester aldehyde compound; (b) condensing the polyphosphoryl ester aldehyde compound with an polyalkyl amine to form a polyalkyl imine polyphosphoryl ester; and (c) reducing the a polyalkyl imine polyphosphoryl ester to form the polyamine phosphorus dendrimer (P-dendrimer).
Description
4. BRIEF DESCRIPTION OF THE FIGURES
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5. DETAILED DESCRIPTION OF THE DISCLOSURE
[0059] This disclosure provides a method for the synthesis of novel solid sorbents for gas capture and separation, at low and high concentrations, based on the solidification of polyethyleneimine (PEI), as well as other amines, with polyaldehyde containing phosphorous dendrimers. These sorbents possess rapid kinetics and high capacities with both the capture and release of CO.sub.2 at various pressures and temperatures. The solid sorbent can be coated onto a support or structural surfaces to afford additional pathways for gas capture.
[0060] P-dendrimers, which are polymer star-like materials, were employed as a PEI cross-linking agent to form solid sorbents. P-dendrimers can be synthesized by straightforward means and commonly are functionalized at terminal positions by reactive end groups, such as aldehydes (Majoral, J.-P. New Aspects in Phosphorus Chemistry II. In Topics in Current Chemistry. Springer, 2004). In general, P-dendrimers are thermally stable robust compounds that can be advantageously employed for materials applications. P-dendrimers can range in size based on the number of branches emanating from the central core, with each branch being called a generation. The use of a dense compound layered with aldehydes would provide an excellent anchor to react with many amine functionalities to rigidify and ultimately solidify polyamine compounds. To the best of our knowledge, no report has been described combining PEI with polyaldehyde P-dendrimers to produce solid sorbents.
[0061] This disclosure describes a novel synthesis linking PEI to polyaldehyde P-dendrimers via chemical means to produce new sorbents that can achieve high CO.sub.2 loading capacity, shows fast adsorption and regeneration kinetics, possesses a wide range of operational temperatures, is stable under flue gas conditions, and does not suffer from PEI leaching or degradation over long term usage. The sorbent described is insoluble in both aqueous and organic media, overcoming challenges involved with water solubilization of PEI, or breaking of chemical bonds to PEI, which results in the loss of PEI from the material during testing. The novel P-dendrimer/PEI material is comprised of 20 wt % nitrogen and achieves CO.sub.2 capacities of 13.1 wt % under thermogravimetric analysis (TGA) testing at 1 atm CO.sub.2 and packed bed reactor (PBR) modeled flue gas conditions. The stability of this material is exemplified by its no net-loss of capacity over 350 cycles equaling 700 continuous running hours under simulated flue gas conditions capture. This material represents one of the most efficient and stable carbon capture materials reported to date.
[0062] Importantly, the sorbent preparation is highly modular to provide materials of different amine content and capacities, while maintaining the desired stability and efficiency properties. By changing the P-dendrimer component of the sorbent synthesis, the morphology of the resultant sorbent can be finely tuned. P-dendrimers of generation 0 to 12 can be employed. The use of other polyamine containing compounds (e.g. ethylenediamine (EDA), tetraethylenepentaamine (TEPA), linear PEI) can affect the overall reactive amine loading of the compound and change the physical density. Additional non-limiting examples of polyamines may be found below.
[0063] Sorbent reaction rates can also be altered to dramatically modify sorbent properties. Notably, the stability of the sorbent permits the reformulation of the compound into a composite material via resin-assisted adhesion onto support surfaces. For example, the sorbent can be adhered to the surface of carbon sheets to provide reversible CO.sub.2 fixation. Thus, the sorbent preparation and applications for CO.sub.2 capture are novel and can be used to prepare sorbents for many purposes both related and unrelated to carbon capture.
##STR00007##
[0064] Non-limiting examples of the phosphorus based dendrimer core are:
##STR00008## ##STR00009## ##STR00010##
[0065] In an alternative embodiment, the thiophosphoryl, phosphazene or cyclophosphazatetraene core may be linked together with a spacer. Here, polyaldehyde P-dendrimers can also be linked together via organic spacers to increase the aldehyde count of the molecule. The spacer must have at least 2 nucleophilic sites (e.g. [1,1-biphenyl]-4,4-diol) that can react with the P-dendrimer cores via displacement of the chloride. This spacer serves two purposes: 1) it can increase the length of the P-dendrimer core to promote porosity in the final polymer structure and 2) it can be used to increase the number of reactive aldehyde sites in the structure without growing the generation of the P-dendrimer. The spacer could be reacted with other generations of the dendrimer or between different P-dendrimer cores (e.g. thiophosphoryl and phosphazene) to make unique polyaldehyde P-dendrimers.
[0066] In the example below shows how a linked P-dendrimer core may be prepared
Example
[0067] ##STR00011##
[0068] Non-limiting examples of the starting materials for the polyfunctional aromatic linker are:
##STR00012##
##STR00013##
X=O, S, NH X=O, S, NH
[0069] R=CHO, CN, COOMe, COOEt, COOH, CH.sub.2OH, CONH.sub.2, COCH.sub.3
R.SUB.1.=H, Me, Et, Halogen
R.SUB.2.=H, Me, Et, Halogen
[0070] Non-limiting examples of polyamines are:
##STR00014##
[0071] Non-limiting examples of polyethyleneimines are:
TABLE-US-00001 Molecular Polyethyleneimines (PEI) - branched weight (Mw)
[0072] Various polyamine (2 primary amines) could be reacted with polyaldehyde P-dendrimer compounds to form solid sorbents for CO.sub.2 capture. Compounds from 2 amines to >50 amines were found to form solids when reacted with polyaldehyde P-dendrimer compounds via the reductive amination pathway. These solids all exhibited similar physical properties (insoluble in organic and aqueous media) and they could achieve CO.sub.2 capacities ranging from 0.5 wt. % to 13.1 wt. % under simulated flue gas conditions at various temperatures (e.g. 65 C.).
[0073] Non-limiting examples of composite materials are described below.
[0074] Surface: Composite materials were made using different carbon sheets with or without micro-porous layers. For each of these surfaces, the Hexakis(4-formylphenoxy)cyclo(triphosphazene)-PEI Complex and Kynar UltraFlexB Resin were used. Commercially available carbon sheets comprising micro-porous layers used in this study are: Sigracet 10BC, 24BC, 25BC, 34BC, 10BA, and 24BA. Glass and metal surfaces (stainless steel) could also be coated.
[0075] Dendrimer: Using the Sigracet 24BC surface layer and Kynar UltraFlexB Resin, the Hexakis(4-formylphenoxy)cyclo(triphosphazene)-Tetraethylenediamine Complex was used.
[0076] Resin: Using the Sigracet 24BC surface layer and Hexakis(4-formylphenoxy)cyclo(triphosphazene)-PEI Complex, various resins were analyzed. The resins tested were: Methocel and Kynar Flex 2801.
[0077] These sorbents were characterized via Fourier Transformed Infrared (FTIR) spectroscopy to confirm the successful reaction between the aldehyde and amine components via the reductive amination process. The organic content of the sorbent was determined through C/H/N Elemental Analysis (EA) and the thermal stability was determined with Thermogravimetric Analysis (TGA). Surface area and pore size distribution characteristics were determined by N.sub.2 isotherms. The CO.sub.2 capacities of these sorbents were analyzed via Thermogravimetric Analysis under pure CO.sub.2 gas streams and via Packed Bed Reactor (PBR) simulated flue gas conditions. The sorbents were analyzed over multiple runs for stability measurements and at various temperatures for kinetic adsorption measurements.
[0078] The invention provides polyamine P-dendrimer and composite materials CO.sub.2 adsorbents that are stable through many cycles of regeneration. These adsorbents are well-suited for CO.sub.2 sequestration in industrial settings such as power plants or chemical refineries. The adsorbents are also well-suited for removing CO.sub.2 from ambient air, whether outdoors or a confined setting such as buildings, planes, automobiles, submarines, space craft. Examples of possible configurations for the adsorbents described herein may be found in U.S. Pat. Publication US 2010/0263534 (Chuang, Univ. of Akron) or U.S. Pat. No. 8,500,854 (Pennline et al., US Dept. of Energy), the contents of which are hereby incorporated in their entireties.
5.1. Definitions
[0079] While the following terms are believed to be well understood by one of ordinary skill in the art, the following definitions are set forth to facilitate explanation of the presently disclosed subject matter.
[0080] Throughout the present specification, the terms about and/or approximately may be used in conjunction with numerical values and/or ranges. The term about is understood to mean those values near to a recited value. For example, about 40 [units] may mean within 25% of 40 (e.g., from 30 to 50), within 20%, 15%, 10%, 9%, 8%, 7%, 6%, 5%, 4%, 3%, 2%, 1%, less than 1%, or any other value or range of values therein or there below. Furthermore, the phrases less than about [a value] or greater than about [a value] should be understood in view of the definition of the term about provided herein. The terms about and approximately may be used interchangeably.
[0081] Alkyl refers to a saturated, branched or straight-chain monovalent hydrocarbon group derived by the removal of one hydrogen atom from a single carbon atom of a parent alkane. Typical alkyl groups include, but are not limited to, methyl, ethyl, propyls such as propan-1-yl, propan-2-yl, and cyclopropan-1-yl, butyls such as butan-1-yl, butan-2-yl, 2-methyl-propan-1-yl, 2-methyl-propan-2-yl, cyclobutan-1-yl, tert-butyl, and the like. The alkyl group may be substituted or unsubstituted; for example, with one or more halogens, e.g., trifluoromethyl. In certain embodiments, an alkyl group comprises from 1 to 20 carbon atoms. Alternatively, an alkyl group may comprise from 1 to 8 carbon atoms.
[0082] Aryl refers to a monovalent aromatic hydrocarbon group derived by the removal of one hydrogen atom from a single carbon atom of a parent aromatic ring system. Aryl encompasses 5- and 6-membered carbocyclic aromatic rings, for example, benzene or cyclopentadiene; bicyclic ring systems wherein at least one ring is carbocyclic and aromatic, for example, naphthalene, indane; or two aromatic ring systems, for example benzyl phenyl, biphenyl, diphenylethane, diphenylmethane. The aryl group may be substituted or unsubstituted, for example with a halogen.
[0083] Halogen refers to a fluoro, chloro, bromo, or iodo group.
[0084] The term solid support means materials with a hydrophilic macroporous material, of either polymer or inorganic nature, may be used in the present. The solid support may be an acrylamide derivative, agarose, carbon, cellulose, chitin, chitosan, dextran, glass, magnetite, polyacrylate, polyacrylamide, polystyrene, polyvinyl alcohol, silica, silicon, zirconia, alumina and combinations thereof. The solid support material may be in the form of porous beads, which may be spherical. Alternatively, the support may be particulate or divided form having other regular or irregular shapes. Other examples of suitable solid support materials include membranes, semi-permeable membranes, capillaries, microarrays, monoliths, multiple-well plates comprised of alumina, alumina supported polymers, or polysaccharides. Solid supports of the present invention may be rigid or non-rigid flexible materials, such as a fabric which may be woven or non-woven. Suitable non-rigid flexible materials might be membranes (cast, non-woven, or micro- or nano-fibers produced with different techniques known in the art).
[0085] Throughout the present specification, numerical ranges are provided for certain quantities. It is to be understood that these ranges comprise all subranges therein. Thus, the range from 50 to 80 includes all possible ranges therein (e.g., 51-79, 52-78, 53-77, 54-76, 55-75, 60-70, etc.). Furthermore, all values within a given range may be an endpoint for the range encompassed thereby (e.g., the range 50-80 includes the ranges with endpoints such as 55-80, 50-75, etc.).
[0086] As used herein, the verb comprise as is used in this description and in the claims and its conjugations are used in its non-limiting sense to mean that items following the word are included, but items not specifically mentioned are not excluded.
[0087] Throughout the specification the word comprising, or variations such as comprises or comprising, will be understood to imply the inclusion of a stated element, integer or step, or group of elements, integers or steps, but not the exclusion of any other element, integer or step, or group of elements, integers or steps. The present disclosure may suitably comprise, consist of, or consist essentially of, the steps, elements, and/or reagents described in the claims.
[0088] It is further noted that the claims may be drafted to exclude any optional element. As such, this statement is intended to serve as antecedent basis for use of such exclusive terminology as solely, only and the like in connection with the recitation of claim elements, or the use of a negative limitation.
[0089] Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which this disclosure belongs. Preferred methods, devices, and materials are described, although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present disclosure. All references cited herein are incorporated by reference in their entirety.
[0090] The following examples further illustrate the disclosure and are not intended to limit the scope. In particular, it is to be understood that this disclosure is not limited to particular embodiments described, as such may, of course, vary. It is also to be understood that the terminology used herein is for the purpose of describing particular embodiments only, and is not intended to be limiting, since the scope of the present disclosure will be limited only by the appended claims.
6. EXAMPLES
[0091] 6.1. P-Dendrimer/Low Molecular Weight Polyamine Sorbents
[0092] All solvents and reagents were reagent grade and used as received. Thin layer chromatography (TLC) analysis was run on silica gel plates purchased from EMD Chemical (silica gel 60, F254). .sup.1H NMR and .sup.31P NMR spectra were recorded on a Bruker Avance (300 MHz for .sup.1H, 121 MHz for .sup.31P). Chemical shifts are reported as parts per million (ppm) using residual solvent signals as internal standard (CHCl.sub.3, =7.26 ppm for .sup.1H NMR). Data for .sup.1H NMR were presented as follows: chemical shifts (, ppm), multiplicity (s=singlet, d=doublet, t=triplet, dd=doublet of doublets, m=multiplet), coupling constant (Hz), and integration. The chemical shifts of peaks found were reported for .sup.31P NMR spectra. Fourier transformed infrared spectra were obtained on a PerkinElmer Spectrum 100FT-IR spectrometer on neat samples (ATR FT-IR). Scanning electronic microscopy (SEM) images were obtained using an FEI Quanta 200 variable pressure scanning electron microscope. Thermal stability measurements were conducted on a Mettler Toledo thermogravimetric analyzer (TGA) using a 5 C./min step to 1000 C. under an air atmosphere. Nitrogen sorption isotherms at 77 K were obtained with a Micromeritics ASAP 2020 apparatus. Prior to measurement, the samples were degassed for 6 h at 120 C. The surface area was determined assuming a surface coverage of the nitrogen molecule estimated at 13.5 . Carbon dioxide sorption isotherms were obtained at 0 C. Elemental Analysis was conducted on an Elemental Analyzer Flash 2000 C/H/N/S instrument.
[0093] 6.1.1. Preparation of Cross-Linked Sorbents.
Synthesis of hexa(4-formylphenoxy)cyclotriphosphazene (HAPCP)1-G.SUB.0
[0094] ##STR00016##
[0095] Procedure adapted from literature (C. Wang et al., RSC Adv 2015, 5, 88382) and prepared as follows: To a dry 2 L 3-neck round bottomed flask was added potassium carbonate (202 g, 1.5 mol, 12.2 equiv.) and 4-hydroxybenzaldehyde (89.4 g, 0.73 mol, 6.1 equiv.). The solids were dissolved in HPLC grade tetrahydrofuran (1.3 L, 0.1 M) and heated to reflux via a heating mantle for 4 hours under a nitrogen atmosphere with stirring conditions. Afterwards the flask was removed from the heat and while warm, hexachlorophosphazene (42 g, 0.12 mol, 1 equiv.) was added portion wise over 10 minutes and the mixture was left to stir under nitrogen for 48 hours. The solvent was then removed under rotary evaporation and the remaining solids were dissolved with 200 mL of chloroform and 300 mL of an aqueous 3 N NaOH solution. The organic layer was separated, and the aqueous layer was extracted 3 with chloroform (100 mL). The combined organic layers were concentrated under rotary evaporation to form a yellow solid. The solid was dissolved with 500 mL of hot ethyl acetate and left to recrystallize overnight. The product was isolated via vacuum filtration, washing with 100 mL of ethyl acetate, to yield white crystals of hexa(4-formylphenoxy)cyclotriphosphazene 1-G.sub.0 (90.5 g, 105 mmol, 88% yield). .sup.1H NMR (300 MHz, CDCl.sub.3) 9.94 (s, 6H), 7.74 (d, J=9.0 Hz, 12H), 7.14 (t, J=9.0 Hz, 12H). .sup.31P NMR (121 MHz, CDCl.sub.3) 7.07 (s). Anal. Found: C, 57.78; H, 3.41; N, 4.98. C.sub.42H.sub.30N.sub.3O.sub.12P.sub.3 Calc.: C, 58.55; H, 3.51; N, 4.88%.
[0096] Synthesis of Generation 1 of HAPCP1-G.sub.1
##STR00017##
[0097] Procedure adapted from literature (N. Launay et al., J. Organometal. Chem. 1997, 529, 51) and prepared as follows: To a dry round bottomed flask was added 1-G.sub.0 (7.76 g, 9.0 mmol, 1 equiv.) and chloroform (90 mL, 0.1 M). The mixture was cooled to 0 C. under a nitrogen atmosphere and while stirring, dichlorophosphonomethylhydrazide (M. L. Lartigue, et al., Bull Soc Chim Fr 1997, 134, 981) (10.47 g, 58.5 mmol, 6.5 equiv.) was added dropwise. The reaction was allowed to stir overnight and warm to room temperature. After judging the reaction complete via TLC analysis, the solvent was removed under rotary evaporation to afford a thick white oil. The condensed hydrazine complex was obtained as an off-white solid (16 g) after precipitation in hexanes and vacuum filtration, while washing with hexanes. The intermediate compound was added to a dry round bottomed flask with 4-hydroxybenzaldehyde (15.4 g, 126 mmol, 14 equiv.) and the solids were dissolved in tetrahydrofuran (450 mL, 0.02 M). To the stirring mixture was added anhydrous cesium carbonate (82.2 g, 252 mmol, 28 equiv.) and the reaction was left to stir overnight. After judging the reaction complete via TLC analysis, the solvent was removed under rotary evaporation and the remaining solids were dissolved with 100 mL of chloroform and 100 mL of an aqueous 1 N NaOH solution. The organic layer was separated, and the aqueous layer was extracted 3 with chloroform (50 mL). The combined organic layers were concentrated under rotary evaporation to give 1-G.sub.1 (17.55 g, 6.1 mmol, 68% yield) as a white solid. .sup.1H NMR (300 MHz, CDCl.sub.3) 9.87 (s, 12H), 7.80 (d, J=8.5 Hz, 24H), 7.67-7.52 (m, 12H), 7.32 (d, J=7.6 Hz, 24H), 7.01 (d, J=8.5 Hz, 12H), 3.32 (d, J=10.5 Hz, 18H). .sup.31P NMR (121 MHz, CDCl.sub.3) 60.43 (s), 7.97 (s). Anal. Found: C, 53.23; H, 3.71; N, 7.37; S, 6.60. C.sub.132H.sub.108N.sub.15O.sub.30P.sub.9S.sub.6 Calc.: C, 55.52; H, 3.81; N, 7.36; S, 6.74%.
[0098] Synthesis of Generation 2 of HAPCP1-G.sub.2
##STR00018##
[0099] Procedure followed the synthesis pathway for 1-G.sub.1 using the modified conditions: for condensation step was used 1-G.sub.1 (4.5 g, 1.6 mmol, 1 equiv.), chloroform (30 mL, 0.05 M), and dichlorophosphonomethylhydrazide (3.7 g, 20.7 mmol, 13 equiv.); for the addition step was used 4-hydroxybenzaldehyde (4.87 g, 40 mmol, 26 equiv.), tetrahydrofuran (250 mL, 0.006 M), and anhydrous cesium carbonate (26.1 g, 80 mmol, 52 equiv.). The desired compound 1-G.sub.2 (9.26 g, 1.35 mmol, 85% yield) was obtained as a white powder. .sup.1H NMR (300 MHz, CDCl.sub.3) 9.88 (s, 24H), 7.80 (d, J=5.9 Hz, 48H), 7.58 (m, 54H), 7.28 (m, 48H), 7.17 (d, J=8.1 Hz, 24H), 6.93 (m, 12H), 3.49-3.26 (m, 54H). .sup.31P NMR (121 MHz, CDCl.sub.3) 62.32 (s), 60.28 (s), 8.20 (s). Anal. Found: C, 50.73; H, 3.66; N, 7.59; S, 7.83. C.sub.312H.sub.264N.sub.39O.sub.66P.sub.21S.sub.18 Calc.: C, 54.76; H, 3.89; N, 7.98; S, 8.43%.
Synthesis of o,o,o-tris(4-formylphenyl)phosphorothioate (TPPT)2-G.SUB.0
[0100] ##STR00019##
[0101] Prepared according to literature procedure (N. Launay et al., Angew. Chem. Int. Ed. Engl. 1994, 33, 1589).
[0102] .sup.1H NMR (300 MHz, CDCl.sub.3) 10.01 (s, 3H), 7.95 (d, J=8.2 Hz, 6H), 7.42 (dd, J=8.5, 1.5 Hz, 6H). .sup.31P NMR (121 MHz, CDCl.sub.3) 49.78 (s). Anal. Found: C, 58.24; H, 3.54; S, 7.30. C.sub.21H.sub.15O.sub.6PS Calc.: C, 59.16; H, 3.55; S, 8.7.52%.
[0103] Synthesis of Generation 1 of TPPT2-G.sub.1
##STR00020##
[0104] Prepared according to literature procedure (Launay 1994).
[0105] .sup.1H NMR (300 MHz, CDCl.sub.3) 9.90 (s, 6H), 7.80 (d, J=9.0 Hz, 12H), 7.61 (m, 6H), 7.31 (d, J=7.5 Hz, 12H), 7.26 (m, 6H), 3.35 (dd, J=15.8, 9.2 Hz, 9H). .sup.31P NMR (121 MHz, CDCl.sub.3) 60.18 (s), 52.38 (s). Anal. Found: C, 54.08; H, 4.05; N, 7.86; S, 8.26. C.sub.66H.sub.54N.sub.6O.sub.15P.sub.4S.sub.4 Calc.: C, 55.70; H, 3.82; N, 5.90; S, 9.01.
[0106] Example preparation of a cross-linked sorbent with TEPA: The sorbent preparation was carried out in round-bottom flasks under air atmosphere with commercially available polyamines. The sorbent preparation for each P-dendrimer and polyamine was optimized. For example, the synthesis of a sorbent prepared from 1-G.sub.0 and TEPA (termed 1-G.sub.0-TEPA) proceeds as follows: To a 50 mL round bottom flask was added hexa(4-formylphenoxy)cyclotriphosphazene 1-G.sub.0 (0.5 g, 0.58 mmol, 1 equiv.) and tetrahydrofuran (10 mL, 0.06 M). The flask was heated until all solids were dissolved and left to stir open to air. While warm, a solution of TEPA (0.55 g, 2.9 mmol, 5 equiv.) in 3 mL tetrahydrofuran was added rapidly (under 5 s) to the above stirring mixture. In under 10 s, a white solid formed and was allowed to stir (or sit if the stir bar was frozen) for 1 hour. Then, the solids were isolated via vacuum filtration, washed with tetrahydrofuran (50 mL), crushed with a mortar and pestle, and placed in a new 100 mL round bottomed flask. The solids were suspended in 40 mL of tetrahydrofuran and 20 mL of methanol while stirring open to air. To this mixture was added anhydrous sodium borohydride (430 mg, 12 mmol, 20 equiv.) at room temperature and the reaction was left to stir for 14 hours under nitrogen. The mixture was then filtered under vacuum and the solid obtained was washed with 50 mL of distilled water, 50 mL of methanol, and 25 mL of diethyl ether. The washings produced a white powder that was further dried under reduced pressure, resulting in 470 mg of 1-G.sub.0-TEPA as a white powder.
TABLE-US-00002
[0107] 6.1.2. Adsorption from Pure CO.sub.2 Gas.
[0108] All CO.sub.2 capture analyses from pure CO.sub.2 gas streams were conducted with a thermogravimetric analyzer (TGA) from Mettler Toledo. The capacity of the sorbent was determined by the weight change of the sorbent after switching the carrier gas from a pure helium stream to a pure CO.sub.2 stream. In a typical experiment: a solid sorbent (5-30 mg) is placed on a pre-weighed platinum pan which is lowered into the TGA reactor. Under a helium atmosphere with a flow rate of 60 mL/min, the sample was heated to 120 C. for 10 minutes, at which point no more weight loss was observed. The reactor temperature was adjusted to 65 C. and then pure CO.sub.2 was introduced at a flow rate of 60 mL/min for 50 minutes. For multiple cycles, the sample would be reheated to 120 C. for 10 minutes to desorb CO.sub.2 and the remaining procedure would be followed as described for as many cycles as was desired.
[0109] 6.1.3. Adsorption from 15 Vol % CO.sub.2 from Simulated Flue Gas.
[0110] The CO.sub.2 capture analyses were performed on a packed-bed reactor (PBR) system designed and constructed by RTI International (RTI, North Carolina, USA) (
[0111] In a typical experiment, approximately 1.5 g of adsorbent was mixed with silicon carbide beads, a filler and heat transfer material, then loaded into the PBR, which was made of a stainless steel column (1.27 cm inner diameter and 20 cm length). The test undergoes 5 stages: 1) feed test, 2) purge, 3) adsorption, 4) regeneration, and 5) cooling. The feed test stage allows the system to adjust the temperature of the process lines, humidifier, and reactor to defined values for the adsorption stage and to analyze and adjust the feed gas composition at the same flow rate being used in the adsorption stage. The feed gas was tailored to simulated flue gas conditions of flue gas from a coal fired power plant (SCF). The SCF flue gas has following composition: CO.sub.2=15 vol %, O.sub.2=4.5 vol %, and water=5.65 vol % in balance with N.sub.2. When the CO.sub.2 concentration in the feed gas is stable, the system will enter the purge stage by flowing N.sub.2 through the system until no CO.sub.2 is detected in the outlet gas of the reactor. The adsorption stage is initiated by switching a valve to allow CO.sub.2-laden feed gas to enter the reactor with a flow rate of 150 mL/min. The end of the adsorption process was determined by the breakthrough point for CO.sub.2 which occurs when CO.sub.2 concentration in outlet gas reached 99.95% of that in the feed gas. The end of the adsorption stage may also be determined by the minimum and maximum adsorption times, which was defined as 30 and 35 min. The regeneration stage follows the adsorption and is carried out by flowing humidified N.sub.2 through the reactor at the flow rate of 150 mL/min at a desired temperature. The regeneration end point was determined by the minimum or maximum desorption times of 20 and 25 min, respectively. The cooling of the system is performed by flowing N.sub.2 at the flow rate of 350 mL/min to reduce reactor temperature to either the temperature of the adsorption stage or to room temperature (if the tests are complete). The CO.sub.2 loading (wt. %) was calculated from regeneration data by dividing the total amount of CO.sub.2 desorbed by the mass of the adsorbent and multiplying with 100. The CO.sub.2 loading is defined as the amount of CO.sub.2, which desorbs at a specific regeneration condition and does not include CO.sub.2 lean loading. Each test consisted of 25 adsorption-regeneration cycles and the CO.sub.2 loading that is reported was taken as the average between all cycles.
[0112] 6.1.4. Results and Discussion (P-Dendrimer/Polyamine Sorbents)
[0113] 6.1.5. Sorbent Design and Synthesis
[0114] A priority in our sorbent design was to covalently tether amines to a solid network or support to prevent leaching when exposed to moisture present in flue gas. We believed that a compound with multiple electrophilic sites could react with a polyamine compound to covalently bind the amines as a cross-linked product. With this idea in mind, we became interested in electrophilic dendridic monomers because they can be designed to have an assortment of terminal reactive sites. Dendridic molecules have been successfully grafted onto solid supports with free amine functionalities to provide CO.sub.2-capturing solid sorbents (see B. Fadhel et al., Microporous Mesoporous Mater. 2009, 123 (1), 140-149; P. Bollini et al., J. Mater. Chem. 2011, 21 (39), 15100-15120; X. Zhang et al., Mater. Res. Bull. 2014, 56, 12-18.). In 2013, two unsupported solid dendrimers, one with deposited Mg/Al ions on tethered hydroxyl groups and one with rigid triazene repeating units, were successful for capturing CO.sub.2 but suffered from poor capacities and regeneration properties (Z. Azzouz et al., Adsorption 2013, 19 (5), 909-918; C.-H. Lee et al., Chem.Eur. J. 2013, 19 (32), 10573-10579).
[0115] P-dendrimers are comprised of phosphorous atoms in the structural building blocks of the molecule and tend to make thermally robust materials (
[0116] Our evaluation began with P-dendrimer hexakis(4-formylphenoxy)cyclo(triphosphazene) (1-G.sub.0) for its ease of synthesis, scalability, and 6 reactive sites (see Wang 2015). Tetraethylenepentamine (TEPA) was used as the polyamine component. The installation and solidification of TEPA was accomplished through a 1-pot, 2-step reductive amination procedure (Scheme 2). Addition of TEPA to 1-G.sub.0 instantaneously resulted in the formation of a white solid as a result of imine formation between the aldehydes and primary amines. The intermediate was separated, suspended in a mixture of THF/MeOH, and the imine bonds were reduced with sodium borohydride to yield sorbent 1-G.sub.0-TEPA as a white powder in 91% yield. Infrared spectroscopic evidence showed the disappearance of the aldehyde CO=stretch at 1695 cm.sup.1 with a gain at 1645 cm.sup.1 for the imine CN stretch, which upon reduction disappeared, supporting that the imine intermediates were successfully reduced in the solid state (
##STR00023##
[0117] 6.1.6. Temperature Effect on Adsorption Capacity
[0118] The CO.sub.2 capacity of 1-G.sub.0-TEPA sorbent was analyzed via thermogravimetric analysis (TGA) with an adsorption temperature of 65 C. at 1 atm of CO.sub.2. 1-G.sub.0-TEPA was found to adsorb 6.9 wt. % CO.sub.2 over 50 minutes at 65 C. (
[0119] The temperature effect on the adsorption was then examined. The sorbent was found to adsorb 8.9 wt. %, 8.05 wt. %, and 6.07 wt. % CO.sub.2 at 25 C., 45 C., and 85 C. respectively (
[0120] 6.1.7. Effect of P-Dendrimer on Sorbent Capacity
[0121] A parametric study was performed to improve on the CO.sub.2 capacity, the number of reactive aldehyde functionalities was increased by step-wise increasing the size of the P-dendrimer to give larger, polymeric type compounds, with each step termed a generation. Two expanded P-dendrimers of the first (1-G.sub.1) and second (1-G.sub.2) generations were prepared, providing compounds with 12 and 24 terminal aldehydes respectively (
[0122] P-dendrimer 2-G.sub.0 and its first generation (2-G.sub.1) were synthesized to examined the effect of the P-dendrimer precursor. These molecules have terminal aldehydes that are more localized in space than 1-G.sub.0, which should affect the cross-linking reaction. The optimized CO.sub.2 capacities for these sorbents were 1.2 wt. % and 1.7 wt. % CO.sub.2 at 65 C., dramatically lower than 1-G.sub.0 and 1-G.sub.1 (
[0123] The structural morphology of these sorbents was examined from their N.sub.2 adsorption-desorption isotherms (Table 1). Due to a non-ordered cross-linking polymerization, the sorbents have low surface areas of 12.7-19.5 m.sup.2/g (measured by BET analysis). These materials appear to be microporous, possessing pore volumes on average of 5.0-6.9 mm.sup.3/g and pore sizes between 11.3-17.1 . Notably, the nitrogen content of the material is similar between the best performing sorbents from each P-dendrimer generation. As the P-dendrimer generation was increased from 1-G.sub.0 to 1-G.sub.2, the surface areas and pore sizes decrease in the bulk material, highlighting that the amines are less to the CO.sub.2 in the later for 1-G.sub.1 and 1-G.sub.2 in comparison with 1-G.sub.0.
TABLE-US-00003 TABLE 1 Textural and physical analysis of 1-G.sub.x-TEPA sorbents. Pore Pore Surface Nitrogen diameter volume V.sub.p area, S.sub.BET content Name ().sup.a [mm.sup.3/g].sup.a [m.sup.2/g].sup.a [wt %].sup.b 1-G.sub.0-TEPA 14.1 6.9 19.5 14.9 1-G.sub.1-TEPA 17.1 5.4 12.7 15.1 1-G.sub.2-TEPA 11.3 5.0 17.7 14.7 .sup.aValues determined from nitrogen adsorption-desportion isotherms. .sup.bValues determined from CHN Analysis.
[0124] Scanning electron microscopy (SEM) was used to gain a textural analysis understanding of the polymer network and bulk molecule organization. SEM revealed that the molecules pack in both small and large aggregates (
[0125] 6.1.8. Effect of Amine Component on Sorbent Capacity
[0126] Sorbents could be prepared from other polyamine compounds as well, such as, diethylenetriamine (DETA) and ethylenediamine (EDA), each reacting with 1-G.sub.0 to form solid sorbents. The capacities obtained were 1.4 wt. % and 2.6 wt. % CO.sub.2 for 1-G.sub.0-DETA and 1-G.sub.0-EDA respectively over the course of 10 cycles (
[0127] 6.1.9. Sorbent Physical Properties
[0128] In general, the solid sorbents prepared from P-dendrimers were stable, maintaining full CO.sub.2 capacity over 10 cycles of the temperature swing measurements. The stability is largely attributed to the covalent linking of amine compounds via CN bonds to the P-dendrimer from the reductive amination procedure. These sorbents were examined for thermal stability and the TGA curves show two weight loss events at 240 C. and 510 C. (
[0129] 6.1.10. Cyclic Adsorption/Desorption Testing on Under Simulated Flue Gas
[0130] After the cumulation of P-dendrimer sorbents screening, the highest performing sorbents, 1-G.sub.0-TEPA and 1-G.sub.1-TEPA, were selected for simulated flue gas CO.sub.2 capture testing. Carbon capture from flue gas is particularly challenging due to: a) the low concentration of CO.sub.2 in the gas stream (15 vol %); b) the necessity for the selective adsorption of CO.sub.2 over other molecules; c) stability requirement with oxygen and water; and d) an operating temperature range of 50-75 C. for adsorption and 100-120 C. for regeneration (see D. M. D'Alessandro et al., Angew. Chem. Int. Ed. 2010, 49 (35), 6058-6082). Using a packed-bed reactor (
[0131] Example preparation of a cross-linked sorbent with PEI: To a 50 mL round bottom flask was added 600 MW branched PEI (2.78 g, 4.63 mmol, 2 equiv.) and tetrahydrofuran (20 mL, 0.12 M). The flask was heated until the solution was homogeneous. While warm, a solution of hexa(4-formylphenoxy)cyclotriphosphazene 1-G.sub.0 (2.0 g, 2.32 mmol, 1 equiv.) in 5 mL tetrahydrofuran was added rapidly to the above stirring mixture. In under 10 s, a white solid formed and was allowed to stir for 1 hour. Then, the solids were isolated via vacuum filtration, washed with tetrahydrofuran (50 mL), crushed with a mortar and pestle, and placed in a new 250 mL round bottomed flask. The solids were suspended in 80 mL of tetrahydrofuran and 40 mL of methanol and anhydrous sodium borohydride (1.7 g, 46 mmol, 20 equiv.) was added at room temperature. The reaction was left to stir for 14 hours under nitrogen and then was then filtered under vacuum and the solid obtained was washed with 100 mL of distilled water, 100 mL of methanol, and 50 mL of diethyl ether. The washings produced a white powder that was further dried under reduced pressure, resulting in 4.22 g (90% yield) of 1-G.sub.0/600PEI as a white powder.
[0132] Optimization Conditions for P-Dendrimer/PEI Sorbents
[0133] 1-G.sub.x+PEI (600 MW)
TABLE-US-00004 TGA CO.sub.2 PEI Amine Capacity # of P-Dendrimer MW Equivalence (wt %) Cycles 1-G.sub.0 600 1 7.8 10 2 13.1 75 3 5.6 10 4 6.5 3 5 3.3 3 1-G.sub.1 600 2 3.7 3 4 6.8 3 6 5.2 3 8 7.8 10 9 6.2 3 1-G.sub.2 600 8 3.3 10 9 4.2 75 10 4.5 10 11 3.7 3
[0134] 2-G.sub.x+PEI (600 MW)
TABLE-US-00005 TGA CO.sub.2 PEI Amine Capacity # of P-Dendrimer MW Equivalence (wt %) Cycles 1-G.sub.0 600 0.5 5.6 10 1 4.7 10 2 2.7 3 1-G.sub.1 600 2 4.3 3 3 5.4 10 4 6.1 10 5 2.5 10
[0135] 1-G.sub.0+PEI (Various MW)
TABLE-US-00006 TGA CO.sub.2 PEI Amine Capacity # of P-Dendrimer MW Equivalence (wt %) Cycles 1-G.sub.0 800 1.5 7.2 3 1.7 8.4 10 1.8 8.2 10 2.0 8.8 10 2.2 8.0 10 1-G.sub.0 1200 0.9 5.4 10 1.0 6.1 10 1.2 2.5 10 1-G.sub.0 1800 0.8 8.3 3 0.9 8.5 10 1.0 9.5 10 1.1 7.9 10 1-G.sub.0 10,000 0.2 1.1 10 0.3 1.0 10 1-G.sub.0 25,000 (linear) 0.1 0.7 10 0.2 0.7 10 1-G.sub.0 70,000 0.05 0.05 3
[0136] 6.2. Results and Discussion P-Dendrimer/PEI Sorbents
[0137] 6.2.1. Effect of Adsorption Temperature
[0138] The experiments above report using polyaldehyde-containing P-dendrimers as a cross-linking agent in a reductive amination reaction with low molecular weight amines (MW<200) to afford solid sorbents with capacities up to 7.4 wt. % CO.sub.2 from simulated flue gas. We were encouraged by the moderate capacity and excellent stability of these materials to further examine higher molecular weight amines to increase the sorbent capacity. We initiated this study using 600 MW PEI as a polyamine. To maximize our capacity, we first tested six equivalence of 600 MW PEI with our best performing P-dendrimer, hexakis(4-formylphenoxy)cyclo(triphosphazene) (1-G.sub.0) (
[0139] Exposing 1-G.sub.0/600PEI to 1 atm of CO.sub.2 at 65 C. adsorbed 13.1 wt. % capacity over 50 minutes. This sorbent performed excellently under cycle testing, showing no capacity loss over 75 cycles on the TGA using 120 C. as the regeneration temperature for 20 minutes. Extended contact to pure CO.sub.2 over 300 minutes saturated the sorbent with 13.6 wt. % CO.sub.2 and was repeated over 5 cycles (
[0140] Interestingly, the sorbent reached higher capacities with increasing adsorption temperatures. At 25 C. and 45 C., the sorbent obtained capacities of 4.1 wt. % and 9.3 wt. % respectively (
[0141] 6.2.2. Effect of P-Dendrimer and PEI Variation on Sorbent Capacity
[0142] The reductive amination process with PEI was explored with other polyaldehyde P-dendrimers as well as with several molecular weights of PEI to optimize the capacity of the sorbent. It was found that as the number of aldehydes were increased on the P-dendrimer, from 1-G.sub.0 to 1-G.sub.2, the capacity was decreased when adsorbing at 65 C. (
[0143] 6.2.3. Cyclic Adsorption/Desorption Performance Testing
[0144] To assess the practical applicability of these sorbents for CO.sub.2 capture, the most effective P-dendrimer/PEI solid sorbents were tested in a packed-bed reactor (PBR) under simulated flue gas conditions. Adsorption studies were conducted at 65 C. for 35 minutes with a regeneration step at 120 C. for 25 minutes in the PBR setup. After 25 cycles in the PBR, the 1-G.sub.0/600PEI sorbent yielded 12.5 wt. % capacity on average (
[0145] The sorbent 1-G.sub.0/600PEI was put through an extensive 350 long-term cycle tests, which accounts for 700 contiguous running hours (
[0146] 6.2.4. Heat of Adsorption
[0147] To gain a better understanding of the adsorption characteristics of this sorbent, the isosteric heat of adsorption was calculated from CO.sub.2 adsorption isotherms on a Micromeritics ASAP-2020 apparatus. Adsorption isotherms were measured at temperatures of 273 K, 284 K, and 295 K and fitted into the isosteric heat of adsorption by applying a variant of the Clausius-Claperyron equation (
[0148] The simulated flue gas cycle testing disclosed the stability of 1-G.sub.0/600PEI to oxygen and water, however, there are much more reactive contaminants that commonly pollute flue gas streams (F. Rezaei, et al., Energy Fuels 2015, 29 (9), 5467-5486). Subjecting 1-G.sub.0/600PEI to 50 ppm of SO.sub.2 in the simulated flue gas decreased the sorbent's capacity by 39% to 8.0 wt. % over 100 cycles (
[0149] The adsorption capacity was much less affected by NO.sub.X contamination in the simulated flue gas. After 100 cycles of 200 ppm NO.sub.X, blended as a 90:10 ratio of NO to NO.sub.2, 1-G.sub.0/600PEI showed a capacity of 11.5 wt. %, representing a capacity loss of just 12%.
[0150] 6.2.5. Adsorption of CO.sub.2 from Sour Gas
[0151] Sour gas sweetening is an industrial process by which the H.sub.2S and CO.sub.2 components are selectively removed in stages (commonly by aqueous amine solutions) to help purify the gas downstream (Kohl, A. L.; Nielsen, R. B. In Gas Purification (Fifth Edition); Gulf Professional Publishing: Houston, 1997). Due to the robust nature of 1-G.sub.0/600PEI, we believed there was an opportunity for this sorbent to be utilized for the removal of CO.sub.2 from a gas stream enriched with H.sub.2S. The sour gas was imitated in the PBR system with a composition of 14.77% CO.sub.2, 5.65% H.sub.2O, and 10,000 ppm H.sub.2S balanced by hydrogen. Cyclic adsorption/desorption testing was undertaken at 65 C. for 100 cycles over 200 hours, showing a 5% decrease in overall capacity to 12.5 wt. % (
[0152] 6.2.6. Material Physical Properties
[0153] The sorbent synthesis binds the amines of PEI to the polyaldehyde P-dendrimers through covalent CN bonds. Infrared spectroscopy measurements show the aldehyde CO stretches (1695 cm.sup.1) of 1-G.sub.0 convert to imine CN stretches (1640 cm.sup.1) upon addition of PEI, and disappear after the NaBH.sub.4 reduction (data not shown). The solid prepared from this reaction was insoluble in organic, aqueous, acidic, and basic media. Further evidence for the cross-linking reductive amination taking place was obtained with .sup.13C CP/MAS solid-state NMR spectroscopy (
[0154] The physical properties of 1-G.sub.0/600PEI were determined using N.sub.2 adsorption/desorption isotherms, giving a BET surface area of 11.0 m.sup.2 g.sup.1, a pore volume of 5.0 mm.sup.3 g.sup.1, and a pore diameter of 18.1 . Solid sorbents produced from PEI showed lower surface areas than sorbents made from TEPA, while the pore volumes and diameters were similar. The decreased surface area may be a result of length and flexibility of PEI, creating a denser material. Scanning electron microscopy (SEM) was used to view the particles, revealing that the molecules pack disorderly into aggregates with no crystalinity observed (
[0155] 6.2.7. Conclusions (P-Dendrimer/PEI Sorbents)
[0156] This work has evaluated the scope and capabilities of solid amine sorbents derived from P-dendrimers and polyethyleneimines. Extensive cyclic adsorption/desorption testing was conducted with 1-G.sub.0/600PEI, the best performing sample produced in this study, revealing an average CO.sub.2 capacity of 13.1 wt. % over 350 cycles running for 700 contiguous hours. A heat of adsorption value of 103 kJ mol.sup.1 was determined from N.sub.2 isotherms, providing evidence for the binding of CO.sub.2 via chemisorption. The effect of common contaminants of flue gas (SO.sub.2, NO, and NO.sub.2) were investigated with 1-G.sub.0/600PEI. The sorbent was significantly impacted by SO.sub.2 exposure, binding the SO.sub.2 irreversibly and blocking active amine sites. The impact of NO.sub.X contaminants, NO and NO.sub.2, was less influentialwith only a small decrease over 100 cycles presumably from the binding of NO.sub.2 as a nitrite species. The use of 1-G.sub.0/600PEI to remove CO.sub.2 from sour gas was also disclosed, with only a minimal effect observed over 100 cycles from a gas stream with 10,000 ppm of H.sub.2S. The use of P-dendrimer derived solid sorbents for the purification of sour gas is ongoing.
[0157] 6.3. CO.sub.2 Capture from Surface Coated Composite Materials
[0158] The material described herein can be reformulated into an innovative composite material, in which the sorbent is coated onto a support surface for the reversible capture of CO.sub.2. The novel application of the material via dispersion of the polyamine sorbent onto a support or structural surface allows for CO.sub.2 capture outside of bulk particle-based processes and expands the scope of possible CO.sub.2 fixation usages. For example, the walls of a reactor or structural surfaces inside a reactor can be coated with the polyamine sorbent for reversible CO.sub.2 fixation. Amine materials have commonly been coated onto surfaces in membrane applications (R. RajabKhalilpour et al., J. Clean. Prod. 2015, 103, 286-300.), but to the best of our knowledge, this is the first instance of coating a non-porous surface with an amine material for CO.sub.2 capture and storage.
[0159] Reynolds and Yazici of Graftech Inc., reported carbonaceous material was adhered to graphite sheets with various binders for use in electrodes or gas diffusion layers in fuel cells (Patent US 20040121122 A1). The polyamine P-dendrimer sorbent can be adhered to surfaces through a variety of methods, with a convenient method employing the use of a binder mixed with a solvent to aid in the physical binding. Both hydrophobic (e.g. polyvinyldiene fluoride [PVDF]) and hydrophilic (e.g. cellulose ethers) polymeric binders can be combined with the polyamine sorbent for adhesion to a surface. A PVDF resin available commercially is Kynar UltraFlexB as well as Kynar Flex 2801, and other derivatives sold by Arkema Inc. Cellulose ethers can be bought in a variety of formulations, with one of the most widely available sold as METHOCEL from the Dow Chemical Company. The binder can be added in various weight ratios, and typically the binder is combined in 1 to 30 wt % concentration with the polyamine P-dendrimer sorbent. Additionally, the binder may include other compounds to adjust the chemical and physical nature of the binder as desired. The surface upon which the material may be coated can vary, with examples being an organic support, plastic, carbon, and a metal surface. The material can also be adhered to either one or both faces of the support or surface.
[0160] Surface coating of the polyamine P-dendrimer sorbent with a binder to form a composite material may be accomplished by thoroughly mixing the binder and polyamine sorbent in solution, with one or more solvents, followed by layering the mixture onto the desired surface by any conventional method (pipetting, roll coating, spray coating, etc.) and removal of the solvent (
[0161] 6.3.1. Example Procedure
[0162] Example preparation of a cross-linked sorbent composite material: A solution containing 2 mL of acetone and 4.0 mg of PVDF resin Kynar UltraFlexB was sonicated in a water bath until the resin was completely dissolved. Then, 40 mg of the polyamine P-dendrimer sorbent was added and sonicated for 10 minutes for complete dispersion. The viscous mixture (comprised of 10 wt % binder) was then applied to the surface of a 12.4 mg carbon rectangular sheet in portion wise layers. Once the acetone had evaporated, further coatings were applied until a thick white layer of polymer was obtained. The final material was air dried for one hour to ensure complete dryness before testing. The total amount of polymer/resin bound to the carbon sheet totaled 5.2 mg. The composite material was adhered well to the carbon sheet, with an applied thickness of 4.49 mm in this instance. The thickness is directly related to the number of layers of the polyamine sorbent/resin mixture applied to the carbon sheet.
[0163] 6.3.2. Characterization of Solid Composite Sorbents
[0164] The amine content of the sorbent was determined through C/H/N Elemental Analysis (EA) and the thermal stability was determined with Thermogravimetric Analysis (TGA). The particle size distribution (PSD) was measured with a Sympatec HELOS system using an R6 lens with a size range of 1.8-350 m and a VIBRI feeder in conjunction with a RODOS/M with a 4-mm dispersing line operated at 1.0 bar dispersion pressure. The surface and morphology integrity of the material was examined with Scanning Electron Microscopy (SEM). The thickness of the polymer layer added onto the carbon sheet was indirectly measured with a Mitutoyo caliper by subtracting the thickness of the unfunctionalized carbon sheet from the thickness of the final composite material. Although one solid sorbent is described in this invention disclosure, similar characterization data was obtained for other composite materials produced.
[0165] 6.3.3. Example Composite Material of this Invention: Carbon sheet layered with Hexakis(4-formylphenoxy)cyclo(triphosphazene)-PEI Complex and Kynar UltraFlexB Resin
[0166] Example Composite Material of this Invention: Carbon sheet layered with Hexakis(4-formylphenoxy)cyclo(triphosphazene)-PEI Complex and Kynar UltraFlexB Resin
[0167] Particle Size Distribution (PSD)
[0168] The polymer material was sieved through a 25 m mesh. Measurements were made in triplicate and showed good reproducibility. See
TABLE-US-00007 X.sub.50 (m) Sample 1 15.18 Sample 2 15.78 Sample 3 16.06
[0169] Coating Thickness
[0170] The carbon sheet upon which the coating was added was 3.31 mm. The composite material was measured multiple times, displaying an average thickness of 7.80 mm. The polymer coating applied measured 4.49 mm in thickness from the surface.
[0171] C/H/N Elemental Analysis (EA)
[0172] The results for the C/H/N Elemental Analysis are as follows:
TABLE-US-00008 Nitrogen Carbon Hydrogen 3.89 75.68 2.4
[0173] Thermogravimetric Analysis (TGA)
[0174] The composite material was found to be stable up to 200 C., where upon it underwent a slow 15.0 wt % loss event and gradually lost 37.3 wt % up to 560 C. The composite material is stable under regeneration conditions below 200 C. See
[0175] Scanning Electron Microscopy (SEM)
[0176] Images were obtained on an SEM of the carbon sheet, polymer powder, and polymer-resin coated composite material. The polymer material post-sieving was spherical in shape and packed disorderly into aggregates. The composite material maintained the spherical shape of the polymer, which was dispersed over the carbon sheet surface. Amorphous points on the composite material indicate the mixing of the resin with the polymer powder to act as a binding agent. The results are shown in
[0177] 6.3.4. CO.sub.2 Capacity of Composite Material from Pure CO.sub.2 Gas Streams
[0178] The CO.sub.2 capacity of the composite material was analyzed through similar TGA CO.sub.2 capture procedures described above for the powder form of the material. The TGA preset cycle conditions consisted of: 1) drying/degassing of the sample at 120 C. under a constant flow of helium atmosphere totaling 40 minutes, 2) equilibration of the temperature to 65 C., 3) adsorption of 1 atm CO.sub.2 at 65 C. for 60 minutes, 4) regeneration of the sorbent at 120 C. for 40 minutes, and 5) repetition of steps 2-4 for the desired cycle count.
[0179] Using the TGA instrument, the composite material achieves a capacity of 3.1 wt. % of CO.sub.2 under 1 atm pressure at 65 C. over 60 minutes (
[0180]
[0181] It should be understood that the above description is only representative of illustrative embodiments and examples. For the convenience of the reader, the above description has focused on a limited number of representative examples of all possible embodiments, examples that teach the principles of the disclosure. The description has not attempted to exhaustively enumerate all possible variations or even combinations of those variations described. That alternate embodiments may not have been presented for a specific portion of the disclosure, or that further undescribed alternate embodiments may be available for a portion, is not to be considered a disclaimer of those alternate embodiments. One of ordinary skill will appreciate that many of those undescribed embodiments, involve differences in technology and materials rather than differences in the application of the principles of the disclosure. Accordingly, the disclosure is not intended to be limited to less than the scope set forth in the following claims and equivalents.
INCORPORATION BY REFERENCE
[0182] All references, articles, publications, patents, patent publications, and patent applications cited herein are incorporated by reference in their entireties for all purposes. However, mention of any reference, article, publication, patent, patent publication, and patent application cited herein is not, and should not be taken as an acknowledgment or any form of suggestion that they constitute valid prior art or form part of the common general knowledge in any country in the world. It is to be understood that, while the disclosure has been described in conjunction with the detailed description, thereof, the foregoing description is intended to illustrate and not limit the scope. Other aspects, advantages, and modifications are within the scope of the claims set forth below. All publications, patents, and patent applications cited in this specification are herein incorporated by reference as if each individual publication or patent application were specifically and individually indicated to be incorporated by reference.