HIGH BREAKDOWN STRENGTH FERROELECTRIC SrHf03 MATERIALS
20190229258 ยท 2019-07-25
Inventors
- Lauren Marie Garten (Camp Springs, MD, US)
- David Samuel Ginley (Evergreen, CO)
- Kristin Aslaug Ceder-Persson (Orinda, CA, US)
- Shyam Sundar Dwaraknath (Berkeley, CA, US)
- Susan Trolier-McKinstry (State College, PA)
Cpc classification
C01P2002/90
CHEMISTRY; METALLURGY
H10N30/8536
ELECTRICITY
C01P2002/70
CHEMISTRY; METALLURGY
H10N30/706
ELECTRICITY
C04B35/48
CHEMISTRY; METALLURGY
International classification
Abstract
Methods for making metastable lead-free piezoelectric materials are presented herein.
Claims
1. A lead-free piezoelectric material capable of maintaining a piezoelectric response (d.sub.33) of greater than about 5.2 pm V.sup.?1 when subjected to an electric field of about 25 MV/cm.
2. The material of claim 1 that is capable of a piezoelectric response (e.sub.33) of at least 8.8 C m.sup.?2.
3. The material of claim 1 having an average coercive field of about 83 kVcm.sup.?1 and a remnant polarization of about 1.2 ?Ccm.sup.?2.
4. The material of claim 1 comprising a metastable polymorph of SrHfO.sub.3.
5. The material of claim 4 wherein the polymorph comprises a P4mm phase.
6. The material of claim 4 having a e.sub.ij.sup.max of greater than 3 C m.sup.?2.
7. The material of claim 4 which is ferroelectric.
8. A ferroelectric induced piezoelectric material having a piezoelectric response (d.sub.33) of greater than about 5.2 pm V.sup.?1 wherein the piezoelectric material comprises a metastable SrHfO.sub.3 polymorph with a P4mm structure.
9. The material of claim 8 wherein the polymorph has a breakdown strength of greater than about 25 MV/cm.
10. The material of claim 8 wherein the polymorph is capable of a piezoelectric response (e.sub.33) of at least 8.8 C m.sup.?2.
11. The material of claim 8 wherein the polymorph is grown on a substrate suitable for epitaxial growth of the polymorph.
12. The material of claim 8 having an average coercive field of about 83 kVcm.sup.?1 and a remnant polarization of about 1.2 ?Ccm.sup.?2.
13. The material of claim 8 wherein the polymorph is epitaxially stabilized by a substrate upon which the polymorph is grown.
14. The polymorph of claim 11 wherein the substrate is SrTiO.sub.3.
15. A method for making a lead-free piezoelectric material comprising the steps of identifying a lead-free piezoelectric material having a piezoelectric tensor (e.sub.ij.sup.max) of greater than 3 C m.sup.?2 by using density functional theory (DFT); and identifying a substrate that is capable of epitaxially stabilizing the piezoelectric material.
16. The method of claim 15 comprising using pulsed laser deposition to grow epitaxial films from a SrHfO.sub.3 target on a SrTiO.sub.3 substrate.
17. The method of claim 16 wherein the growth takes place at a temperature of greater than about 450? C.
18. The method of claim 16 wherein the growth takes place at a total pressure of about 100 mTorr oxygen.
19. The method of claim 16 wherein the growth takes place by using a pulse rate of the laser of between about 10 and about 40 Hz.
20. The method of claim 16 wherein the lead-free piezoelectric material has a breakdown strength of greater than about 25 MV/cm.
21. The method of claim 16 wherein the lead-free piezoelectric material is a film that is capable of a ferroelectric-induced large signal effective converse piezoelectric response of 5.2 pm V.sup.?1.
22. The method of claim 16 wherein the lead-free piezoelectric material has a response of 5.2 pm V.sup.?1 for a 35 nm film, wherein the film comprises a metastable SrHfO.sub.3 polymorph with a P4mm structure.
23. The method of claim 16 wherein the lead-free piezoelectric material has an average coercive field of about 83 kVcm.sup.?1 and a remnant polarization of about 1.2 ?Ccm.sup.?2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0018] In an embodiment, disclosed herein is a metastable piezoelectric P4mm phase of SrHfO.sub.3 that is stabilized at room temperature. In an embodiment, methods are disclosed herein that provide a theory-guided synthesis approach for the growth of metastable, DFT-predicted, lead-free, piezoelectric materials. In an embodiment, integration of an approach to synthesizability and functionality as disclosed herein is an advance in materials by design and should be applicable in a number of material systems.
[0019] Exemplary embodiments of the invention provide an integrated approach that targets a metastable lead-free piezoelectric polymorph of SrHfO.sub.3. First-principles calculations by using DFT, predict that the previous experimentally unrealized, metastable P4mm phase of SrHfO.sub.3 should exhibit a piezoelectric response (d.sub.33) of 36.9 pC N.sup.?1 (compared to d.sub.33=0 for the ground state). Combining computationally optimized substrate selection and synthesis conditions lead to the epitaxial stabilization of the polar P4mm phase of SrHfO.sub.3 on SrTiO.sub.3. The films are structurally consistent with the theory predictions. A ferroelectric induced piezoelectric response of 5.2 pm V.sup.?1 for a 35 nm film was observed, indicating the ability to predict and target multi-functionality. This illustrates a coupled theory-experimental approach to the discovery and realization of new multifunctional polymorphs.
[0020] Recent advances in computational techniques have significantly accelerated the prediction of promising multifunctional materials. Multifunctional materials perform multiple functions in a system and can replace and outperform combinations of traditional materials, thus potentially reducing size, weight, cost, power consumption, and complexity while improving efficiency. In this work, a route to synthesize a theoretically predicted, metastable, multifunctional material using theory guidance is described and the predicted piezoelectric and ferroelectric functionalities definitively verified.
[0021] Here, this approach is used to target high-response, lead-free piezoelectrics. Despite the technological importance of piezoelectrics, ranging from advanced medical instrumentation, to ultrasonic imaging systems, and compact actuators in industrial processes, there are only a handful of piezoelectric materials that are routinely used. Because most commercially important piezoelectric ceramics are lead-based materials, one of the most popular being Pb(Zr,Ti)O.sub.3, there has been a longstanding challenge to find lead-free piezoelectric materials. Recently, others have used DFT to create a catalogue of piezoelectric tensors for 941 materials, with many of the predicted piezoelectric materials being lead-free and metastable.
[0022] Several materials in the materials project list exhibit potentially promising intrinsic piezoelectric behavior, which can be quantified by comparing the maximum component of the piezoelectric tensor (e.sub.ij.sup.max).
[0023] Stabilizing a specific metastable polymorph can be challenging when a system presents strong polymorphism with small differences in metastability. The P4mm phase of SrHfO.sub.3 is predicted to form 33 meV/atom above the ground state as defined by the convex hull, falling within the accessible range of synthesizable oxide polymorphs. However, there are four competing phases with energies less than the P4mm: the ground state Pnma structure, another orthorhombic (Cmcm), one tetragonal (I4/mcm) and one cubic (Pm
TABLE-US-00001 TABLE 1 The strain energy and minimum coincident area (MCIA) for experimentally realized and predicted polymorphs of SrHfO.sub.3 on SrTiO.sub.3 substrates (dashes indicate values were outside of the screening boundary conditions). Strain Energy MCIA Energy above Hull SrTiO.sub.3 Phase (eV/Atom) (A.sup.2) (eV/atom) Orientation Pnma 0 Imma 0.003 Cmcm 0.004 I4/mcm 0.006 P4/mbm 0.199 265.2 0.013 <100> P4mm 0.023 154.2 0.033 <001> Pm-3m 0.016 154.3 0.033 <001>
[0024] Pulsed laser deposition was used to grow epitaxial thin films from a SrHfO.sub.3 target on SrTiO.sub.3 single crystals substrates (and Nb-doped SrTiO.sub.3 substrates for electrical measurements). In an embodiment, a preferred film thickness for correct phase formation was found to be approximately 35 nm, similar to that in the transmission electron micrograph of a 35 nm SrHfO.sub.3 film grown epitaxially on (001) SrTiO.sub.3 single crystal substrate depicted in
[0025] Phase formation was assessed by selected area electron diffraction (SAED), and reciprocal space mappingX-ray diffraction (RSM-XRD). SAED down the [100] zone axis of a 35 nm thick SrHfO.sub.3 thin film grown at 550? C. on a 0.7 wt % niobium-doped SrTiO.sub.3 single crystal is shown in
[0026] Second harmonic generation (SHG) was used to definitively identify the presence of the polar P4mm SrHfO.sub.3 phase. SHG is often used to provide insight into the symmetry breaking in polar materials, as SHG is only seen in materials that lack a center of symmetry. Using optical SHG polarimetry analysis, the point group symmetry of the SrHfO.sub.3 films was identified.
[0027] In order to fully demonstrate the integrated approach combining synthesizability and functionality, the electromechanical response of these SrHfO.sub.3 films was assessed. The DFT predicted d.sub.ij piezoelectric tensor is shown in Table 2, with the e.sub.ij piezoelectric coefficients in Table 3.
TABLE-US-00002 TABLE 2 The DFT calculated d.sub.ij piezoelectric tensor for SrHfO.sub.3 (pC/N).
TABLE-US-00003 TABLE 3 Density functional perturbation theory calculated e.sub.ij piezoelectric tensor for P4 mm SrHfO.sub.3 in units of (C/m.sup.2). Piezoelectric Tensor e.sub.ij (C/m.sup.2)
[0028] In order to vet the piezoelectric predictions, direct piezoelectric and dielectric measurements were made via a double beam laser interferometer. Initial small signal sweeps did not produce a significant piezoelectric response. However, after the application of an electric field of 220 kV cm.sup.?1 to reorient the polarization through the thickness of the films, a measurable displacement was observed. The measured piezoelectric displacement as a function of applied voltage for a single measurement (black), and the average of ten measurements (blue) is shown in
[0029] These SrHfO.sub.3 films exhibit a ferroelectric enhanced piezoelectric response, further confirming the predictions of ferroelectricity in these materials.
[0030]
[0031] The ability to rapidly identify and synthesize lead-free piezoelectric materials, as was achieved here, represents a step towards developing new multifunctional materials. Rapidly proposing and producing new functional materials will have an impact on number applications such as: medical transducers, energy harvesters and sensors, and electrical components. As disclosed herein, the ability to integrate SrHfO.sub.3 with silicon nanofabrication, suggests that these materials are good candidates for dielectric energy storage or ferroelectric memory.
[0032] Theory: The first-principles results presented herein were performed using the projector augmented wave (PAW) method as implemented in the Vienna Ab Initio Simulation Package (VASP). All calculations used the Perdew, Becke and Ernzerhof (PBE) Generalized Gradient Approximation (GGA) for the exchange-correlation functional. The cut-off for the plane waves was 1000 eV and a uniform k-point density of 2,000 per reciprocal atom (pra) was used, which means that the number of atoms per cell multiplied by the number of k-points equals approximately 2,000. The ferromagnetic and non-magnetic states were converged in this way, but not the anti-ferromagnetic states. Due to the presence of strongly correlated electrons in some of the oxides, the GGA+U method was used, with U representing the Hubbard-parameter. The values of U are chosen consistent with those used in MP.
[0033] Thin film growth: Thin films of SrHfO.sub.3 were deposited from a SrHfO.sub.3 target (99.99% Materion) onto (100) oriented 0.7 wt % Nb-doped and undoped SrTiO.sub.3 single crystal substrates (MTI Corp.) and platinum coated silicon (MTI Corp.) substrates by pulsed laser deposition. The PLD system used a 248 nm KrF laser, laser energy of 400 mJ and pulse frequencies of 40 Hz. The target substrate distance was 10 cm. Optimal films were deposited at temperatures from 500-750? C. and pO.sub.2 of 10.sup.?1 Torr.
[0034] Transmission Electron Microscopy: TEM micrographs are acquired with a FEI Co. Talos F200X transmission electron microscope operating at an accelerating voltage of 200 keV. Specimens for TEM were prepared from deposited films via in-situ focused ion beam lift-out methods using a FEI Co. Helios Nanolab 600i SEM/FIB DualBeam workstation. Specimens were ion milled at 2 keV and 77 pA to minimize Ga ion beam damage and achieved a final thickness of approximately 80 nm. Structural characterization was conducted by acquiring selected area electron diffraction (SAED) patterns on a FEI Co. Ceta 16M pixel CMOS camera at a camera length of 410 mm. The SrTiO.sub.3 single crystal substrate was used to calibrate the camera constant, allowing SAED reflections to be accurately measured and indexed.
[0035] Reciprocal Space Mapping X-ray diffraction: High-resolution X-ray diffraction of the films was performed on a Rigaku Smartlab X-ray diffractometer using a 2xGe(220) monochromator and a Hypix 2d detector operated in 1D mode. Reciprocal space maps used a 2xGe(220) analyzer crystal.
[0036] Second Harmonic Generation-Experimental Setting: Transmission SHG polarimetry measurements were performed in a far-field transmission configuration with 800 nm fundamental laser beam generated by Empower 45 Nd:YLF Pumped Solstice Ace Ti: Sapphire femtosecond laser system, with pulse width of 95 fs and repetition rate of 1 kHz.
[0037] Piezoelectric, and ferroelectric measurements: Polarization-electric field hysteresis measurements (see
[0038] Piezoelectric coefficients (d.sub.33,f) were measured using an axiACCT double beam laser interferometer (DBLI) system with a TF Analyzer 2000 for polarization and current measurement. The d.sub.33,f piezoelectric response was taken after poling at 220 kV cm.sup.?1 voltage for 15 minutes.
[0039] The strain-temperature phase diagram was obtained by minimizing the total Gibbs free energy including the elastic strain energy. The temperature dependence of the Gibbs free energy was obtained by fitting the energy of volumetric deformations to the Vinet equation of state. The elastic energy was fit to the lowest area matching interface at each strain, allowing for discontinuous transitions from one matching interface to another to account for change in deformation mode as higher strains are allowed.
[0040] Stabilization of target polymorphs: In order to guide the epitaxial stabilization of SrHfO.sub.3, the influence of substrate strain and temperature on the phase formation were assessed to identify the region of stability and processing routes.
[0041] Synchrotron and RSM X-ray diffraction: 2D wide-angle XRD were measured at the Stanford Synchrotron Radiation Lightsource beamline 11-3 in grazing incidence geometry with an incidence angle of 2?, and ?=0.9744 ?. 2D scattering data were collected with a Rayonix CCD detector and calibrated using a LaB6 standard. For the RSM-XRD, symmetric rocking curves of the 001, 113 and 224 peaks were taken. The significantly more intense peak in
[0042] Second Harmonic Generation Experiment: A schematic for the far-field transmission SHG configuration is depicted in
[0043] Theoretical Modeling of SHG polarimetry: The theoretical modeling of SHG polar plots was done by using the following methods. The second order nonlinear optical d tensor (d.sub.ijk) can be calculated by applying linear orthogonal transformation (LOT) and Neumann's Principle. The third rank d tensor then further simplified with Voigt notation (d.sub.ij.sup.voigt) to 3?6 matrix. With the symmetry elements with respect to the sample axis (Z.sub.1, Z.sub.2, Z.sub.3) and the rules listed above, the 4 mm point group in the 2 orientations (?=0?, 90?) have the same form of SHG second order nonlinear optical d tensor:
[0044] Where subscript s denotes d tensor in the sample axis. The fundamental beam (E.sup.?) has components of (E.sub.0 cos ?, E.sub.0 sin ?, 0) with respect to the lab axis (x,y,z) with an incident angle of ?. Inside the sample, the fundamental beam turns into
[0045] Where ? is the refracted angle given by sin (?)=sin (?)/n.sub.1, n.sub.1 is the refractive index of SHO, and t.sub.p=2 cos (?)/[n.sub.1 cos (?)+cos (?)], t.sub.s=2 cos (?)/[cos (?)+n.sub.1 cos (?)] are Fresnel's coefficients for the amplitude ratio of incident and refracted beam in the air-film interface. The refractive index of SHO which is n.sub.1=2.07. For the simplicity of analysis, the index dispersion is ignored, that is, n.sub.??n.sub.2?. The generated second harmonic electric field inside the sample is given by E.sub.i,s.sup.2?=d.sub.ij,s.sup.voigt.Math.E.sub.i,s.sup.?,voigt, where E.sub.i,s.sup.?,voigt is the fundamental electric field inside the sample in terms of Voigt notation. In the lab axis, the transmitted second harmonic field is given by
[0046] Where t.sub.p=2n.sub.1 cos (?)/[n.sub.1 cos (?)+n.sub.2 cos (?)].Math.2n.sub.2 cos (?)/[n.sub.2 cos (?)+cos (?)],t.sub.s=2n.sub.1 cos (?)/[n.sub.1 cos (?)+n.sub.2 cos (?)].Math.2n.sub.2 cos (?)/[n.sub.2 cos (?)+cos (?)], n.sub.2 is the refractive index of STO, and ? is the refracted angle in the thin film-substrate interface. Here, t.sub.p and t.sub.s are Fresnel's coefficients that represent amplitude ratio of 2 interfaces that second harmonic field goes through. The second harmonic field parallel and perpendicular to the plane of incidence is given by:
E.sub.?.sup.2?=E.sub.1.sup.2?and E.sub.195 .sup.2?=E.sub.2.sup.2?
[0047] Considering that the SHO thin film has single domain, the SHG intensity is given by
I.sub.?.sup.2?=C|E.sub.?.sup.2?|.sup.2 and I.sub.?.sup.2?=C|E.sub.?.sup.2?|.sup.2
[0048] Where C is constant. The equation above contains C and E.sub.0, which can act as a scaling factor and can be removed by defining effective SHG d tensor, d.sub.ij.sup.eff=?{square root over (C)}E.sub.0.sup.2d.sub.ij,s.sup.voigt. To minimize the fitting parameter, d.sub.15 was included in the scaling factor and the values of the ratio of d tensor, D.sub.ij=d.sub.ij/d.sub.15, were obtained from the modeling. The result of modeling gave: D.sub.31=0.94?0.02 and D.sub.33=?11.47?0.38.
[0049] Electrode deposition: Electrodes for electrical testing were patterned by double layer photolighography and DC sputter deposition of platinum (Pt). Polydimethylglutarimide based LOR5A (Micro-Chem Corp., Newton, Mass.) was used for the first layer, and SPR3012 (Micro-Chem Corp., Newton, Mass.) for the second layer. Both layers were deposited by spin coating at 4000 RPM for 45 seconds to achieve layer thicknesses of 1 ?m. After deposition of LOR5A the sample was baked on a hot plate at 180? C. for 5 minutes. After the deposition of SPR3012, the sample was baked on a hot plate at 90? C. for 2.5 minutes. The photoresist was then exposed using a Karl-Suss MA/BA6 (Suss MicroTec AG, Garching, Germany) contact alignment tool and shadow mask, exposing the resist to ultraviolet light with a wavelength of 400 nm for 8 seconds at a lamp power of 8 mW/cm.sup.2. The photoresist was then developed at room temperature for 70 seconds in a commercial developing solution, MF-CD26 Developer, (Dow Chemical Co., Midland, Mich.).
[0050] Prior to Pt deposition the samples were treated with an oxygen plasma ash cleaning step using a M4L RF Gas Plasma system (PVA, TePla) for 2 minutes with 200 W RF powder, 150 sm.sup.3/sec oxygen, 50 sm.sup.3/sec helium and a 550 mTorr regulated chamber pressure. The Pt top electrodes were deposited with a Kurt J. Lesker CMS-18 vacuum sputter machine at room temperature under vacuum with an Ar chamber pressure of 5 mTorr. A throw distance of 120 mm and a DC bias of 4.4 W/cm.sup.2 achieved a deposition rate of 2.4 ?/s. A deposition time of 417 s was used to achieve a Pt thickness of 100 nm. Following film deposition, photolithographic lift-off was performed by submerging the samples in acetone for 15 minutes. Samples were then rinsed in DI water and submerged in MF-CD26 Developer for 2 minutes. Samples were then rinsed with DI water and blow dried with compressed nitrogen.
[0051] Dielectric Measurements: Dielectric permittivity and loss tangent measurements were made at low (sub-coercive) electric fields with a 4284A precision LCR meter (20 Hz-1 MHz) (Hewlett Packard Co., Palo Alto, Calif.) using an AC frequency from 100 Hz-1 MHz and amplitude of 30 mV. For Rayleigh measurements, the AC driving electric field magnitude was varied between 30 mV and 1.2 V and frequencies between 10 kHz to 1 MHz were tested. ApA meter/DC voltage source 4140B (Hewlett Packard Co., Palo Alto, Calif.) was used for current (I)-Voltage (V) measurements with a controlling software package GADD (Materials Research Institute, The Pennsylvania State University, University Park, Pa.). I-V measurements conducted as a function of temperature were carried out on probe station with a heated stage, heated by a C1000 Heat Exchanger and DC100 Power source (The Micromanipulator Company Inc., USA). The Rayleigh analysis was fit to the minor polarization electric field loops using the following equation:
[0052] The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.