SEPARATION HOLDING MEMBER, CARTRIDGE UNIT, AND PACKAGING BODY
20190227482 ยท 2019-07-25
Inventors
Cpc classification
G03G21/1814
PHYSICS
International classification
G03G21/18
PHYSICS
Abstract
The separation holding member 36 includes a grip portion 36h for detaching the separation holding member 36 from the cartridge B, the grip portion 36h being configured so as to assume a first shape of protruding in a direction of separation from a surface of the cartridge B when the cartridge B mounted with the separation holding member 36 is detached from the apparatus main body A and to assume a second shape in which a gap with the surface of the cartridge B is smaller than in the first shape when the cartridge B mounted with the separation holding member 36 is mounted to the apparatus main body A.
Claims
1. A separation holding member mounted to a cartridge attachable to and detachable from an apparatus main body of an image forming apparatus, the separation holding member being mounted so as to hold a first frame body which supports an image bearing member and a second frame body which supports a developer bearing member at a relative position where the image bearing member and the developer bearing member do not come into contact with each other, the first frame body and the second frame body being provided in the cartridge, the separation holding member comprising: a grip portion for detaching the separation holding member from the cartridge, the grip portion being configured so as to assume a first shape of protruding in a direction of separation from a surface of the cartridge when the cartridge mounted with the separation holding member is detached from the apparatus main body, and assume a second shape in which a gap with the surface of the cartridge is smaller than in the first shape when the cartridge mounted with the separation holding member is mounted to the apparatus main body.
2. The separation holding member according to claim 1, wherein the first shape is an shape in which the grip portion is erected with respect to the surface of the cartridge, and wherein the second shape is an shape in which the grip portion is prostrated with respect to the surface of the cartridge.
3. The separation holding member according to claim 1, wherein the grip portion has a thin-walled portion and configured so as to change from the first shape to the second shape by an inclined deformation with the thin-walled portion as a base point.
4. The separation holding member according to claim 1, wherein the grip portion is configured so as to change from the first shape to the second shape by deflection and deformation of the entire grip portion.
5. The separation holding member according to claim 1, wherein the grip portion changes from the first shape to the second shape by abutting against an abutment portion provided on the apparatus main body when the cartridge mounted with the separation holding member is mounted to the apparatus main body.
6. The separation holding member according to claim 1, wherein the first frame body and the second frame body are configured so as to be relatively movable to a retracted position that is a relative position where the image bearing member and the developer bearing member do not come into contact with each other, and a development-enabled position that is a relative position where the developer bearing member is capable of developing an electrostatic latent image formed on the image bearing member.
7. The separation holding member according to claim 6, further comprising a biasing member which biases the first frame body and the second frame body so as to relatively move the first frame body and the second frame body from the retracted position to the development-enabled position.
8. The separation holding member according to claim 6, wherein the separation holding member is provided on a side of one end of the first frame body in a rotational axis direction of the image bearing member, the separation holding member further comprising: an inserted portion which is inserted between the first frame body and the second frame body and which holds the relative position of the first frame body and the second frame body to the retracted position; and concave restricted portions between which a protruding portion that protrudes from the first frame body in a direction intersecting the rotational axis direction is arranged in the rotational axis direction.
9. The separation holding member according to claim 8, further comprising an attaching portion to be attached to the first frame body, wherein the restricted portion is positioned between the attaching portion and the inserted portion around the rotational axis.
10. The separation holding member according to claim 8, further comprising, when defining the inserted portion as a first inserted portion, a second inserted portion which is inserted between the cartridge and the apparatus main body in a state where the cartridge is mounted to the apparatus main body and which holds the image bearing member and a transfer member provided in the apparatus main body in a state of being separated from a relative position where a developer image formed on the image bearing member can be transferred to a recording material.
11. The separation holding member according to claim 10, wherein the restricted portion and the second inserted portion are arranged at mutually overlapping positions in the rotational axis direction.
12. The separation holding member according to claim 8, further comprising, when defining the inserted portion as a first inserted portion, a third inserted portion which is inserted between the cartridge and the apparatus main body in a state where the cartridge is mounted to the apparatus main body and which holds a communication contact portion provided in the second frame body and a communication unit provided in the apparatus main body in a state of being separated from a relative position where the communication contact portion comes into contact with a contact of the communication unit such that communication with the communication unit can be performed.
13. A cartridge unit attachable to and detachable from an apparatus main body of an image forming apparatus, the cartridge unit comprising: a cartridge including an image bearing member on which an electrostatic latent image is formed, a developer bearing member which develops the electrostatic latent image formed on the image bearing member with a developer, a first frame body which supports the image bearing member, a second frame body which supports the developer bearing member and which is relatively movable with respect to the first frame body, a biasing member which biases the first frame body and the second frame body so as to relatively move the first frame body and the second frame body from a retracted position where the image bearing member and the developer bearing member do not come into contact with each other to a development-enabled position where the developer bearing member is capable of developing the electrostatic latent image formed on the image bearing member, and a storage element which is capable of coming into contact with a communication contact portion of a communication unit provided in the apparatus main body and communicating with the communication unit; and a separation holding member including a grip portion for detaching the separation holding member from the cartridge, the grip portion being configured so as to assume a first shape of protruding in a direction of separation from a surface of the cartridge when the cartridge mounted with the separation holding member is detached from the apparatus main body, and assume a second shape in which a gap with the surface of the cartridge is smaller than in the first shape when the cartridge mounted with the separation holding member is mounted to the apparatus main body.
14. A packaging body which enables transportation of an image forming apparatus, the packaging body comprising: a cartridge including an image bearing member on which an electrostatic latent image is formed, a developer bearing member which develops the electrostatic latent image formed on the image bearing member with a developer, a first frame body which supports the image bearing member, a second frame body which supports the developer bearing member and which is relatively movable with respect to the first frame body, a biasing member which biases the first frame body and the second frame body so as to relatively move the first frame body and the second frame body from a retracted position where the image bearing member and the developer bearing member do not come into contact with each other to a development-enabled position where the developer bearing member is capable of developing the electrostatic latent image formed on the image bearing member, and a storage element; a separation holding member including a grip portion for detaching the separation holding member from the cartridge, the grip portion being configured so as to assume a first shape of protruding in a direction of separation from a surface of the cartridge when the cartridge mounted with the separation holding member is detached from the apparatus main body, and assume a second shape in which a gap with the surface of the cartridge is smaller than in the first shape when the cartridge mounted with the separation holding member is mounted to the apparatus main body; and an apparatus main body of the image forming apparatus to/from which the cartridge mounted with the separation holding member is attachable/detachable, the apparatus main body including a transfer member which forms a nip between the image bearing member and the transfer member and which transfers a developer image formed on the image bearing member to a recording material supplied to the nip, a communication unit which is capable of communicating with the storage element via a communication contact portion that comes into contact with the storage element, and an abutment portion which abuts against the grip portion when the cartridge mounted with the separation holding member is mounted to the apparatus main body and which causes the grip portion to change from the first shape to the second shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
DESCRIPTION OF THE EMBODIMENTS
[0048] Hereinafter, a description will be given, with reference to the drawings, of embodiments (examples) of the present invention. However, the sizes, materials, shapes, their relative arrangements, or the like of constituents described in the embodiments may be appropriately changed according to the configurations, various conditions, or the like of apparatuses to which the invention is applied. Therefore, the sizes, materials, shapes, their relative arrangements, or the like of the constituents described in the embodiments do not intend to limit the scope of the invention to the following embodiments.
Embodiment
[0049] A separation holding member, a cartridge, an image forming apparatus, and a packaging body according to an embodiment of the present invention will now be described.
[0050] In this case, a cartridge has at least one of a developer, an image bearing member, and process means that acts on the image bearing member, and the cartridge is attachable to and detachable from an image forming apparatus main body (hereinafter, referred to as an apparatus main body). A representative example of a cartridge is a process cartridge. A process cartridge refers to a cartridge which integrates an image bearing member and process means that acts on the image bearing member and which is detachably mounted to an apparatus main body.
[0051] In addition, an image forming apparatus refers to an apparatus that forms an image on a recording material (a recording medium) using an electrophotographic image forming system. Examples of an image forming apparatus include an electrophotographic copier, an electrophotographic printer (such as an LED printer or a laser beam printer), a facsimile device, and a word processor. Hereinafter, a laser beam printer main body and a process cartridge attachable to and detachable from the laser beam printer main body will be described as an example of the image forming apparatus according to the present embodiment.
[0052] Furthermore, in the embodiment, a cartridge to which a separation holding member is mounted or, in other words, an assembly constituted by the separation holding member and the cartridge will be referred to as a cartridge unit. A cartridge unit refers to an assembly for delivery which is adopted in order to prevent components arranged in proximity to or in contact with each other among the components of the cartridge from incurring damage when delivering (transporting) the cartridge or the like. The assembly configuration enables the cartridge to be delivered in a safe manner.
[0053] In addition, in the present embodiment, an image forming apparatus in which a cartridge mounted with a separation holding member is mounted to an apparatus main body or, in other words, an assembly constituted by a separation holding member, a cartridge, and an apparatus main body (components of an image forming apparatus excluding the cartridge) will also be referred to as a packaging body. A packaging body refers to, for example, an assembly for delivery which is adopted in order to prevent components arranged in proximity to or in contact with each other among the components of the apparatus from incurring damage when delivering the image forming apparatus or the like. The assembly configuration enables the image forming apparatus to be delivered in a safe manner.
[0054] As specific configurations of the cartridge unit and the packaging body, various configurations are conceivable in accordance with apparatus configuration and the like and are not limited to the configurations described in the present embodiment.
[0055] Moreover, in the following description, a longitudinal direction of a process cartridge refers to a direction that is approximately parallel to a rotational axis L0 of a photosensitive drum 62 as an image bearing member and a rotational axis L1 of a developing roller 32 as a developer bearing member (refer to
[0056] (1) Overall Description of Image Forming Apparatus
[0057] An overall configuration of an image forming apparatus according to the embodiment of the present invention will be described with reference to
[0058] Based on a print start signal, the photosensitive drum 62 that is a rotating member is rotationally driven in a direction of an arrow R at a prescribed circumferential speed (a process speed). Due to voltage applied from the apparatus main body A, a surface of the photosensitive drum 62 is uniformly charged by a charging roller 66. The charged photosensitive drum 62 is irradiated by a laser beam L from optical means 3 in accordance with image information, and an electrostatic latent image (an electrostatic image) in accordance with the image information is formed on the photosensitive drum 62. The electrostatic latent image is developed using a developer t by developing means (to be described later) and a developer image is formed on the surface of the photosensitive drum 62. In the apparatus main body A, a paper feeding roller 5a, a transporting roller pair 5c, a pre-transfer guide 6, a transfer roller 7 as transfer means (a transfer member) of the apparatus main body A, a transport guide 8, a fixing apparatus 9, a discharge roller pair 10, and a discharge tray 11 are sequentially arranged in a transport direction D of the recording material P. In addition, the fixing apparatus 9 is provided with a heating roller 9a with a built-in heater 9c and a pressure roller 9b.
[0059] Meanwhile, the recording material P stored in a paper feeding tray 4 is separated and fed one sheet at a time in synchronization with the formation of the developer image described above by the paper feeding roller 5a and a separating pad 5b in pressure contact with the paper feeding roller 5a. Subsequently, the recording material P is fed by the transporting roller pair 5c, passes by the pre-transfer guide 6, and supplied to a transfer position between the drum 62 and the transfer roller 7. The transfer roller 7 is biased so as to come into contact with the surface of the photosensitive drum 62. Next, the recording material P passes through a transfer nip portion 7a formed by the photosensitive drum 62 and the transfer roller 7. At this point, by subjecting the transfer roller 7 to voltage with a reverse polarity to the developer image, the developer image formed on the surface of the photosensitive drum 62 is transferred to the recording material P. The recording material P onto which the developer image has been transferred is separated from the photosensitive drum 62 and transported to the fixing apparatus 9 along the transport guide 8. Subsequently, heat and pressure are applied to the recording material P when passing through a nip portion 9d between the heating roller 9a and the pressure roller 9b, and the developer image transferred to the recording material P is fixed to the recording material P. As a result, an image is formed on the recording material P. Subsequently, the recording material P is transported to the discharge roller pair 10 and discharged to the discharge tray 11.
[0060] (2) Overall Description of Cartridge B
[0061] The cartridge B according to the embodiment of the present invention will now be described with reference to
[0062] As shown in
[0063] The developer t stored in the developer storage container 24 is sent into a developing chamber 24g from a developer storage portion 24b of the developer storage container 24 through a supply opening 24f by the developer transport member 43. The developer t in the developing chamber 24g is attracted to a surface of the developing roller 32 by a magnetic force of the magnet roller 34 built into the developing roller 32. In addition, the developing blade 42 is constituted by a supporting member 42a made of sheet metal and an elastic member 42b made of an elastic body such as urethane rubber, and the developing blade 42 is provided so that the elastic member 42b comes into elastic contact with the developing roller 32 with a constant contact pressure. Furthermore, by rotating in a rotation direction Q, the developing roller 32 regulates an amount of the developer t which adheres to the surface of the developing roller 32 and applies a triboelectric charge to the developer t. As a result, a developer image is formed on the surface of the developing roller 32. In addition, by rotating, in the rotation direction Q, the developing roller 32 to which voltage is applied from the apparatus main body A, the developer t is supplied to a developing zone of the photosensitive drum 62.
[0064] The charging roller 66 is provided in contact with an outer circumferential surface of the photosensitive drum 62 in a state where the charging roller 66 is rotatably supported and biased by the cleaning frame body 71. Due to voltage applied from the apparatus main body A, the charging roller 66 uniformly charges the surface of the photosensitive drum 62. Subsequently, an electrostatic latent image is formed on the surface of the photosensitive drum 62 by the laser beam L of the optical means 3 (refer to
[0065] The cleaning blade 77 is provided in elastic contact with the outer circumferential surface of the photosensitive drum 62 and scrapes off the developer t remaining on the photosensitive drum 62 after the developer image is transferred to the recording medium P. The scraped-off developer t is stored in a removed developer storage section 71a of the cleaning frame body 71 to which the cleaning blade 77 is fixed.
[0066] As shown in
[0067] Specifically, in the developing unit 20, the side cover 25L and the side cover 25R which rotatably support the developing roller 32 are coupled to both ends in a longitudinal direction (a direction of the rotational axis L1 of the developing roller 32) of the developer storage container 24. In addition, the side cover 25L and the side cover 25R are respectively provided with a rotation hole 25La and a rotation hole 25Ra in parallel to the rotational axis L1 of the developing roller 32, and the rotation hole 25La and the rotation hole 25Ra are arranged coaxially with each other.
[0068] Meanwhile, in the cleaning unit 60, a holder 72 which rotatably supports the photosensitive drum 62 is coupled to an end in a longitudinal direction of the cleaning frame body 71. In addition, the cleaning frame body 71 and the holder 72 are respectively provided with a fit-in hole 71bL and a fitting hole 71bR, and a fitting hole 72a, in parallel to the rotational axis L0 of the photosensitive drum 62, and the fit-in hole 71bL the fitting hole 71bR, and the fitting hole 72a are arranged coaxially with each other. Furthermore, the developing unit 20 is set to a prescribed position with respect to the cleaning unit 60 so that the rotation hole 25La and the fit-in hole 71bL match each other and the rotation hole 25Ra and the fitting hole 71bR and the fitting hole 72R match each other. Subsequently, the coupling member 75a is inserted into the fit-in hole 71bL and the rotation hole 25La and the coupling member 75b is inserted into the fitting hole 71bR, the fitting hole 72a, and the rotation hole 25Ra. Accordingly, the cleaning unit 60 and the developing unit 20 are coupled so as to be rotatable (relatively movable) around an axis L2 of the coupling member 75a and the coupling member 75b.
[0069] A biasing member 46L and a biasing member 46R are respectively attached to an attaching portion 25Lb of the side cover 25L and an attaching portion 25Rb of the side cover 25R. The biasing member 46L is a compression spring which is compressed between the attaching portion 25Lb of the side cover 25L and a spring abutment portion 71cL of the cleaning frame body 71 as shown in
[0070] As shown in
[0071] When the cartridge B is packaged and shipped in a state of being mounted inside the apparatus main body A, a non-driven side separation holding member 36 and a driven side separation holding member 37 are mounted in order to protect process means such as the photosensitive drum 62 and the storage element 40 from damage due to impact applied during transportation and delivery.
[0072] (3) Description of Separation Holding Portions (Non-Driven Side Separation Holding Member 36 and Driven Side Separation Holding Member 37)
[0073] The non-driven side separation holding member 36 and the driven side separation holding member 37 according to the embodiment of the present invention will now be described with reference to
[0074] As shown in
[0075] As shown in
[0076] As shown in
[0077] As the second inserted portion, the second separation portion 36c is shaped so as to cause the transfer roller 7 arranged in the apparatus main body A to be arranged at a position where the transfer roller 7 has receded from a position during image formation (a relative position where a developer image can be transferred to a recording material) with respect to the photosensitive drum 62. In a state where the cartridge B to which the non-driven side separation holding member 36 (and the driven side separation holding member 37) has been attached is housed in the apparatus main body A, as shown in
[0078] As the third inserted portion, the third separation portion 36d is arranged so as to cover the storage element 40 attached to the side cover 25L of the developing unit 20 as shown in
[0079] An attaching portion a of the non-driven side separation holding member 36 with respect to the cartridge B is constituted by a first attaching portion 36a1, a second attaching portion 36a2, a third attaching portion 36a3, and a fourth attaching portion 36a4.
[0080] The first attaching portion 36a1 and the second attaching portion 36a2 are configured in a claw shape as shown in
[0081] As shown in
[0082] The non-driven side separation holding member 36 is configured so as to be inclinable and deformable such that, when an external force is applied, a side of the grip portion 36h bends with respect to a holding member main body constituted by the attaching portion 36a and the first to third separation portions 36b, 36c, and 36d with a deforming portion (a thin-walled portion) 36j as a base point. The non-driven side separation holding member 36 is configured so that, due to the deformation, the grip portion 36h may assume an erected attitude (
[0083] In a state where the cartridge B to which the non-driven side separation holding member 36 has been attached (the cartridge unit) is not housed in the apparatus main body A, the non-driven side separation holding member 36 assumes the natural attitude shown in
[0084] On the other hand, the non-driven side separation holding member 36 in the housed attitude shown in
[0085] Since the driven side separation holding member 37 is similar to the non-driven side separation holding member 36 with the exception of not having the third separation portion 36d, a description thereof will be omitted.
[0086] (4) Description of Situation of Insertion/Extraction of Cartridge B Mounted with Non-Driven Side Separation Holding Member 36 (Cartridge Unit) Into/From Apparatus Main Body A
[0087] A situation of insertion/extraction of the cartridge B mounted with the non-driven side separation holding member 36 and the driven side separation holding member 37 (the cartridge unit) according to the embodiment of the present invention into/from the apparatus main body A will now be described with reference to
[0088] As shown in
[0089] As shown in
[0090] As shown in
[0091] A case where the cartridge B to which the non-driven side separation holding member 36 has been attached (the cartridge unit) is extracted from the apparatus main body A will now be described. During extraction, as the cartridge B (the cartridge unit) is moved along the guides A2 in an opposite direction to during insertion, the pressing force from the abutment portion A1 is removed. Accordingly, the non-driven side separation holding member 36 deforms to the normal attitude (the natural attitude) shown in
[0092] While the elastic restorative force of the non-driven side separation holding member 36 is used as a generation source of a biasing force which causes the non-driven side separation holding member 36 to deform from the housed attitude to the detached attitude in the present embodiment, a configuration may be adopted in which a separate biasing member such as a spring is used instead. While a configuration in which only the grip portion 36h deforms with the deforming portion 36j of the non-driven side separation holding member 36 as a base point has been adopted, a configuration may be adopted in which the entire non-driven side separation holding member 36 deflects and deforms without providing the deforming portion 36j or the number of base points of deformation may be increased.
[0093] While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
[0094] This application claims the benefit of Japanese Patent Application No. 2018-008712, filed on Jan. 23, 2018, which is hereby incorporated by reference herein in its entirety.