Tyre for motorcycles

Abstract

Tyre for motorcycles includes a carcass structure, a belt structure arranged in a radially outer position with respect to the carcass structure and a tread band arranged in a radially outer position with respect to the belt structure, wherein the belt structure is of the zero degree type and includes at least one reinforcing cord having an elongation at break smaller than about 3%; the cord includes a plurality of first metal wires twisted together so as to form a core of first metal wires and a plurality of second metal wires twisted together around said core; and the number and the diameter of the second metal wires are such that the second metal wires are not able to fully enclose the core.

Claims

1. A motorcycle tyre, comprising: a carcass structure; and a belt structure of zero-degree type arranged in a radially outer position with respect to the carcass structure; and a tread band arranged in a radially outer position with respect to the belt structure, wherein said belt structure comprises at least one reinforcing cord wound on said carcass structure according to adjacent coils oriented along a direction forming an angle ranging from 0 to 5 with respect to the circumferential direction, and wherein said at least one reinforcing cord has an elongation at break smaller than 2.45% and comprises: a plurality of first metal wires twisted so as to form a core of first metal wires; and a plurality of second metal wires twisted together around said core of first metal wires, wherein the number and diameter of said second metal wires are such that said second metal wires are not able to fully enclose said core of first metal wires, wherein the tyre has a curvature ratio greater than or equal to 0.2; and wherein, in each cross section of said at least one reinforcing cord, the second metal wires are positioned at only an angular portion of an ideal circumference that circumscribes the core.

2. The tyre according to claim 1, wherein the sum of said plurality of first metal wires and said plurality of second metal wires ranges from five to ten metal wires.

3. The tyre according to claim 1, wherein the sum of said plurality of first metal wires and said plurality of second metal wires equals eight metal wires.

4. The tyre according to claim 1, wherein the number of said plurality of first metal wires twisted so as to form said core of first metal wires is two or three first metal wires.

5. The tyre according to claim 1, wherein the number of said plurality of second metal wires ranges from three to seven second metal wires.

6. The tyre according to claim 1, wherein the number of said plurality of second metal wires equals five second metal wires.

7. The tyre according to claim 1, wherein said first metal wires are twisted with a first twisting pitch ranging from 5 mm to 16 mm.

8. The tyre according to claim 7, wherein said second metal wires are twisted with a second twisting pitch ranging from 5 mm to 16 mm, and wherein said first twisting pitch is equal to said second twisting pitch.

9. The tyre according to claim 1, wherein said second metal wires are twisted with a second twisting pitch ranging from 5 mm to 16 mm.

10. The tyre according to claim 1, wherein said at least one reinforcing cord has a diameter ranging from 0.4 mm to 1.4 mm.

11. The tyre according to claim 1, wherein said first metal wires have a diameter ranging from 0.08 mm to 0.35 mm.

12. The tyre according to claim 1, wherein said second metal wires have a diameter ranging from 0.08 mm to 0.35 mm.

13. The tyre according to claim 1, wherein said first and second metal wires are made of the same material.

14. The tyre according to claim 1, wherein said first and second metal wires are made of steel.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further features and advantages of the tyre of the present invention will appear more clearly from the following detailed description of preferred embodiments thereof, made with reference to the attached drawings. In such drawings:

(2) FIG. 1 is a perspective partly cutaway view of a portion of a tyre according to the present invention;

(3) FIG. 2 is a perspective view of a reinforcing cord used in the tyre of FIG. 1;

(4) FIG. 3 is an enlarged view of a cross section of the reinforcing cord of FIG. 2;

(5) FIG. 4 is a load-elongation diagram of the reinforcing cord of FIG. 2 and of a reinforcing cord used in a known tyre manufactured by the Applicant;

(6) FIG. 5 is an enlargement of a portion of the diagram of FIG. 4 wherein the part load elongation of the two cords is shown;

(7) FIG. 6 is a load-compression diagram of the reinforcing cord of FIG. 2 and of the reinforcing cord used in the above known tyre.

DETAILED DESCRIPTION OF THE INVENTION

(8) In FIG. 1, reference numeral 100 is used to globally indicate a tyre for motorcycles according to the present invention. In particular, the tyre 100 is intended to be used preferably on a front or rear wheel of a large piston-displacement (e.g. 1000 cm.sup.3 or higher) and/or high power (e.g. 170-180 HP or higher) motorcycle.

(9) In the tyre 100 an equatorial plane X-X and an axis of rotation Z perpendicular to the equatorial plane X-X are defined. Moreover, an axial (or transverse, or side) direction parallel to the axis of rotation Z and a circumferential (or longitudinal) direction parallel to the equatorial plane X-X and corresponding to the rolling direction of tyre 100 are defined.

(10) Tyre 100 comprises a carcass structure 2 comprising at least one carcass ply and having, in an axial section thereof, a substantially toroidal shape.

(11) The carcass structure 2 comprises a crown portion 2a symmetrically arranged with respect to the equatorial plane X-X and opposite side portions 2b arranged on axially opposite sides with respect to the rim portion 2a.

(12) The carcass structure 2 herein shown comprises a carcass ply 3 extending axially from a side portion 2b of the carcass structure 2 to the opposite side portion 2b.

(13) The carcass ply 3 is preferably coated, on the radially inner wall, with a sealing layer 4, or so-called liner, essentially consisting of a layer of airtight elastomeric material adapted to ensure the seal of the tyre 100 once inflated.

(14) The carcass ply 3 is engaged, at the respective axially opposite side edges 3a, with respective annular reinforcing structures 5, typically called bead cores.

(15) Each side edge 3a of the carcass ply 3 is turned around a respective bead core 5.

(16) A tapered elastomeric filler 6 is applied on the outer perimeter edge of the bead cores 5. The filler 6 occupies the space defined between the carcass ply 3 and the respective turned side edge 3a.

(17) In an alternative embodiment which is not shown, the carcass ply has its opposite side edges associated, without being turned thereon, with particular annular reinforcing structures provided with two metal annular inserts. In this case, a filler of elastomeric material may be arranged in an axially outer position with respect to the first annular insert. The second annular insert is arranged in an axially outer position with respect to the carcass ply end. Finally, a further filler, which completes the manufacturing of the annular reinforcing structure, may be provided in an axially outer position with respect to said second annular insert and not necessarily in contact therewith.

(18) The zone of the tyre comprising the bead core 5 and the elastomeric filler 6 forms the so-called bead, which is globally indicated in FIG. 1 with reference numeral 15. The bead 15 is configured to allow anchoring of the tyre on a corresponding mounting rim, not shown, by means of an elastically forced fitting.

(19) A belt structure 10, which is described hereinafter in more detail, is provided in a radially outer position with respect to said carcass structure 2, at at least one axial portion of the crown portion 2a.

(20) A tread band 20 is applied in a radially outer position with respect to the belt structure 10. Through the tread band 20 the tyre 100 contacts the road surface.

(21) The tread band 20 typically has a tread pattern defined by a plurality of grooves 21 which are variously located in the different zones of the tyre. For clarity of illustration, only some of the grooves 21 of tyre 100 are shown and/or visible in FIG. 1.

(22) At each of the opposite side portions 2b of the carcass structure 2 tyre 100 may further comprise a respective sidewall 25 which extends from the tread band 20 to the bead 15 of tyre 100.

(23) Tyre 100 of the present invention is characterised by a high transverse curvature (and thus by a high curvature ratio) and preferably lowered sidewalls.

(24) With reference to FIG. 1, the curvature ratio of tyre 100 is defined by the value of the ratio between distance ht of the ridge of the tread band 20 from line b-b passing by the ends of the tread band 20, measured on the equatorial plane X-X, and distance wt between said ends of the tread band 20. If the ends of the tread band cannot be easily identified, for example due to the lack of a precise reference such as for example the edge indicated in FIG. 1 with O, the measure of the maximum tyre chord may certainly be assumed as distance wt.

(25) Preferably, the curvature ratio is greater than or equal to 0.2, more preferably greater than or equal to 0.25. If tyre 100 is intended to be mounted on a front wheel, the curvature ratio may also be greater than 0.30. Such curvature ratio is typically smaller than or equal to 0.8, more preferably smaller than or equal to 0.5.

(26) Tyre 100 of the present invention preferably is a tyre with particularly low sidewalls.

(27) With reference to FIG. 1, by tyre with low or lowered sidewalls it is meant in the present description a tyre wherein the ratio between distance H-ht and height H, measured on the equatorial plane X-X between the radially highest point of the tread band 20 and the fitting diameter, substantially identified by the reference line L passing by the beads 15 of the tyre, is preferably smaller than 0.6, more preferably smaller than 0.5.

(28) The carcass ply 3 of the carcass structure 2 is preferably made of an elastomeric material and comprises a plurality of reinforcing elements 30. For clarity of illustration, reference numeral 30 in FIG. 1 is associated to only some of the reinforcing elements described.

(29) The reinforcing elements 30 preferably comprise textile cords selected among those usually adopted in the manufacturing of tyre carcasses, for example among nylon, rayon, PET, PEN, Lyocell, aramid.

(30) The reinforcing elements 30 are preferably arranged in a substantially radial direction, i.e. according to an angle (measured at the top of tyre 100) comprised between 65 and 110, more preferably between 80 and 100, with respect to the equatorial plane X-X.

(31) The belt structure 10 is of the zero degree type. It is formed by winding on the crown portion 2a of the carcass structure 2 a single reinforcing cord 11 or a reinforced strip-like element of rubber fabric comprising a plurality of cords 11 arranged side by side in the axial direction, to form a plurality of coils 11a substantially oriented according to the circumferential direction of tyre 100 (typically with an angle comprised between 0 and 5 with respect to the equatorial plane X-X). If a reinforced strip-like element is used, it may comprise up to five cords 11, more preferably two or three or four cords 11.

(32) For clarity of illustration, reference numeral 11a in FIG. 1 is associated to only some of the coils shown.

(33) Preferably, the winding defined by the coils 11a axially extends on the whole crown portion 2a with a winding pitch which may be constant or variable in the axial direction.

(34) The belt structure 10 may also comprise one or more support layers of elastomeric material (not shown) interposed between the layer of cords 11 and the carcass ply 3 and whereon coils 11a are wound. Such layer(s) may extend on a surface having an axial extension substantially corresponding to the surface whereon coils 11a develop.

(35) In a preferred embodiment of tyre 100 of the present invention, a support layer is used which comprises short aramidic fibres, for example made of Kevlar, dispersed into an elastomeric material.

(36) In a further embodiment which is not shown, in the tyre 100 may be used, in addition or in alternative to the support layer described above, at least one layer reinforced with textile cords (fully similar to the cords usable in the carcass structure 2) which are oriented substantially radially (for example with an angle between 65 and 110 with respect to the equatorial plane X-X of the tyre). Such layer axially extends at least on the crown portion 2a of the carcass structure 2, or even on a larger portion, but without being turned around the bead cores 5.

(37) In a preferred embodiment of tyre 100 of the present invention, an additional layer (not shown) of elastomeric material is arranged between the belt structure 10 and the tread band 20. Preferably, such additional layer axially extends on the crown portion 2a of the carcass structure 2.

(38) As an alternative, the above additional layer may axially extend on a surface smaller than the axial development surface of the belt structure 10, for example only on axially opposite side portions of the belt structure 10.

(39) As shown in figures in FIG. 2, cord 11 used in the belt structure 10 of the zero degree type of tyre 100 of the present invention comprises a plurality of metal wires 12 which are all preferably made of the same material. In a preferred embodiment of the present invention, such material is NT (Normal Tensile), HT (High Tensile), SHT (Super High Tensile) or UHT (Ultra High Tensile) steel. Typically, such steel has a carbon content smaller than about 1%. Preferably, the carbon content is greater than or equal to about 0.7%. Typically, the steel has a tensile strength greater than about 2600 MPa. Typically, such tensile strength is smaller than about 4500 MPa.

(40) Preferably, the metal wires 12 are coated with brass or other corrosion-resistant coating (for example Zn/Mn).

(41) In some embodiments, at least one of the metal wires 12 may be pre-deformed (for example sinusoidally, polygonally, helically pre-deformed, etc.).

(42) Preferably, cord 11 has a diameter comprised between about 0.4 mm and about 1.4 mm, more preferably between about 0.6 mm and about 1.0 mm, for example equal to about 0.75 mm.

(43) Preferably, the metal wires 12 are from five to ten, more preferably eight.

(44) Some of the above metal wires 12 (indicated with reference numeral 12a in FIGS. 2 and 3) are twisted together with a predetermined twisting pitch so as to form a core 12 of metal wires. Such core 12 may comprise, in particular, two or three metal wires 12a, three in the embodiment shown herein.

(45) Preferably, said twisting pitch is comprised between about 5 mm and about 16 mm, more preferably between about 7 mm and about 13 mm, for example it is equal to about 10 mm.

(46) The other metal wires 12 (indicated with reference numeral 12b in FIGS. 2 and 3) are twisted about core 12 with a twisting pitch which is preferably equal to that of the first metal wires 12a.

(47) The twisting pitch of the metal wires 12b may also be different from that of the first metal wires 12a. In any case, it is comprised between about 5 mm and about 16 mm and preferably between about 7 mm and about 13 mm.

(48) Preferably, the twisting of the metal wires 12a for forming the core 12 takes place at the same time as the twisting of the metal wires 12b about core 12. This implies an advantageous reduction of the manufacturing time of cord 11.

(49) As well shown in FIG. 3, the number and the diameter of the metal wires 12b are selected so that the metal wires 12b do not fully enclose core 12.

(50) To highlight this aspect, FIG. 3 shows a dashed line V that indicates the portion of cord 11 wherein core 12 is not covered or enclosed by the metal wires 12b.

(51) The provision of a portion of cord 11 wherein the metal wires 12b do not cover/enclose core 12 allows the elastomeric material to penetrate, due to the vulcanization, into the interspaces defined both between the various metal wires 12b and between the metal wires 12b and core 12, and between the metal wires 12a of core 12. According to the Applicant, a composite of metal wires 12 and elastomeric material is thus created which effectively works in response to the longitudinal and lateral stresses occurring because of the wheel-road contact, to the advantage of comfort and conformability of tyre 100 of the present invention. Moreover, since the elastomeric material which is between the metal wires 12 prevents or greatly reduces the risk of propagation of air and water into the belt structure 10 in case of piercing or repair, it contributes to the extension of the life cycle of tyre 100 of the present invention and to the reduction of the aging risks of cord 11.

(52) Preferably, as shown in FIG. 3, the metal wires 12b are distributed about the core 12 in an irregular manner, i.e. so as to define an irregular shape, i.e. a shape not circumscribed by an ideal circumference. Such irregular shape can be found in any cross section of cord 11 and is oriented in a different manner in the various cross sections of cord 11 taken at longitudinally different positions.

(53) The metal wires 12b are preferably in a number comprised between three and seven, five in the embodiment shown herein.

(54) FIGS. 2 and 3 therefore show a cord 11 having a construction identifiable as 3+5.

(55) The metal wires 12a and the metal wires 12b may have the same diameter or different diameters.

(56) Preferably, if the diameters are different, the metal wires 12a have a diameter greater than that of the metal wires 12b.

(57) In the embodiment shown herein, the metal wires 12a and the metal wires 12b have the same diameter. Such diameter is preferably comprised between about 0.08 mm and about 0.35 mm, more preferably between about 0.12 mm and about 0.25 mm, for example equal to about 0.20 mm.

(58) Cord 11 used in the belt structure 10 of the zero degree type of tyre 100 of the present invention has an elongation at break smaller than 3%, preferably smaller than 2.75%, even more preferably smaller than 2.50%.

(59) Curve A of FIG. 4 shows the load-elongation diagram of a preferred embodiment of a cord 11 usable in the belt structure 10 of tyre 100 of the present invention. Hereinafter, such cord is referred to as cord A. In particular, it is a cord having a diameter of 0.75 mm and comprising eight NT steel wires.

(60) Three of these eight steel wires are twisted together to form the above core of metal wires whereas the other five metal wires are twisted about said core without fully enclosing it, for example as shown in FIGS. 2 and 3. The twisting of all metal wires (both those defining the above core and those arranged about said core) is left-hand and has a single twisting pitch equal to about 10 mm. Cord A has a linear density of about 2 g/m. The test was carried out on a bare cord, i.e. not coated with rubber, and resulted in a breaking load of 670 N, an elongation at break equal to 2.35% and a stiffness equal to 27.6 (TSU, Taber Stiffness Unit). Such stiffness is determined by the BISFA E8 method (The International Bureau For The Standardization Of Man-Made Fibres, Internationally Agreed Methods For Testing Steel Tyre Cords; 1995 edition).

(61) The Applicant has compared the load-elongation behaviour of cord A described above with that of a HE cord used in the belt structure of the zero degree type of a tyre currently manufactured and sold by the same Applicant and appreciated by customers for its excellent features of structural resistance, performance (in terms of adhesion, driving stability, controllability, directionality, road-holding) and comfort.

(62) Curve B of FIG. 4 shows the load-elongation diagram of the above HE cord (in a non-rubber coated configuration as well). Hereinafter, such cord is referred to as cord B. This cord has a diameter of 0.95 mm and comprises nine HT steel wires divided into three strands. The three strands are twisted together, each strand in turn comprising three metal wires twisted together. The twisting pitch of the strands is equal to about 3 mm whereas the twisting pitch of the metal wires of each strand is equal to about 6 mm. The twisting of the above strands and of the above metal wires is left-hand. Cord B has a linear density of about 2.4 g/m, a stiffness (TSU, Taber Stiffness Unit) equal to 28.6 (determined by the above BISFA E8 method), a breaking load of 758 N and an elongation at break equal to 3.67%.

(63) FIG. 4 shows that curve A, as well as curve B, comprises a curvilinear portion arranged between two substantially rectilinear portions having a different inclination with respect to the diagram axes. In particular, with reference to the abscissa axis, the substantially rectilinear portion on the left of the curvilinear portion has a smaller inclination than the substantially rectilinear portion on the right of the curvilinear portion.

(64) From FIG. 4 it is possible to infer the different elongation at break and the different part load elongation of cords A and B discussed above.

(65) The different part load behaviour is more clearly inferred from FIG. 5. In particular, it is noted that cord A has an elongation at break significantly smaller than that of cord B. For example, a load of 40 N produces an elongation of about 0.8% in cord A and an elongation substantially equal to 1% in cord B.

(66) The Applicant has repeated the above comparative test on both reinforced strip-like elements comprising two or three cords A and B, respectively, and on the above reinforced strip-like elements when vulcanized and has noted that, while different values of the above parameters were measured due to the presence of pressure pre-loads and/or loads adapted to simulate the loads which the tyre is subjected to in the manufacturing and operating step, curves are obtained having a trend which substantially corresponds to the one discussed above. This confirms that the behaviour of cords A and B when used in the respective tyres is consistent with that described above and shown in FIGS. 4 and 5.

(67) The Applicant has found that cord A has a weight 12% smaller than that of cord B and a diameter 23% smaller than that of cord B. According to the Applicant, such reduction of weight and diameter in cord A may be ascribed to the smaller number of wires compared to cord B (eight in cord A, nine in cord B). Advantageously, this implies a reduction of the weight of the tyre of the present invention and of the manufacturing time and/or cost of such tyre. The reduction of the diameter of cord A further allows a reduction of the rubber coating thicknesses, thus contributing to the above reduction of weight and/or manufacturing cost and/or time.

(68) The Applicant has surprisingly found that while the part load elongation of cord A is smaller than that of cord B, nevertheless it is such as to allow the building of a green tyre having a smaller diameter than the vulcanized tyre, which makes the introduction of the green tyre into the vulcanization mould easier.

(69) In fact, cords 11 of the type described above have conveniently been used by the Applicant for building a plurality of tyres 100 according to the present invention without incurring in any process problems.

(70) In order to check the behaviour of tyre 100 of the present invention in terms of conformability, the Applicant has carried out a number of comparative impact resistance tests on tyres comprising a belt structure of the zero degree type including the cord A described above (thus corresponding to tyre 100 of the present invention) and on a known tyre comprising a belt structure of the zero degree type including the cord B described above (hereinafter tyre B or comparison).

(71) In particular, the above tyres were subjected to repeated hits using a 150 Kg hammer which was dropped down from different heights. The Applicant has surprisingly found that as the number of hits and the energy level of each hit increase, tyre 100 of the present invention, while incorporating cords having a greater bending stiffness than the cords used in the comparison tyre, has a better impact resistance than the comparison tyre.

(72) The greater bending stiffness of cord A used in the belt structure of the zero degree type of the tyre of the present invention compared to cord B used in the belt structure of the zero degree type of the above known tyre can be inferred from FIG. 6 which shows the load/compression diagram of cord A and of the above cord B when such cords are incorporated into respective ring/shaped reinforced strip-like elements and after the vulcanization. It is actually noted that the reinforced strip-like element which incorporates cord A has a much greater stiffness than the reinforced strip-like element which incorporates cord B, with a deviation which among the other things increases as the load increases. For example, in order to obtain the same 20 mm compression it is necessary to apply a 1.4 N load on the strip-like element comprising cord A whereas a load of about 0.6 N is sufficient for the strip-like element comprising cord B.

(73) In order to assess the behaviour of tyre 100 of the present invention in terms of performance (adhesion, driving stability, controllability, directionality, road-holding) and comfort, the Applicant has carried out a number of comparative on-road tests using a tyre 100 comprising a belt structure of the zero degree type including cord A described above (thus corresponding to tyre 100 of the present invention) and a known tyre comprising a belt structure of the zero degree type including cord B described above (hereinafter tyre B or comparison).

(74) Tyres 100 and B were mounted on the rear wheel of a Honda Hornet 600. On the contrary, known tyres with belt structures of the zero degree type comprising cords B were mounted on the front wheel.

(75) The rear tyres has a size 180/55 R17 and therefore they only differed in the different type of cord used in the respective belt structures. The front tyre had a size 120/70 R17 and the same structure.

(76) The tester gave a very good overall judgement regarding the behaviour of tyre 100 of the present invention.

(77) A similar test was carried out by mounting a tyre 100 according to the present invention on a more performing motorcycle, in particular a Honda CB 1000 R. Also in this case, the tester gave an excellent judgement.

(78) In particular, the judgements provided by the tester shown that tyre 100 of the present invention has an overall behaviour that, regarding the general performance, is comparable to that of the already excellent comparison tyre which was chosen.

(79) More in particular, the tester verified that tyre 100 of the present invention responds in an optimal manner to the longitudinal and lateral stresses which are generated while running despite the use, in such tyre, of a belt structure of the zero degree type including a cord A whose elongation at high loads is smaller than that of the cord B used in the belt structure of the zero degree type of the comparison tyre.

(80) The tester even found better results than those of the comparison tyre in terms of conformability and comfort (bump absorption and kick back absorption). According to the Applicant, this is quite important and surprising due to the fact that the reduced part load elongation of the cords used in the tyre of the present invention, anticipating the start of the behaviour at a higher traction stiffness of the cords to lower deformation/stress levels imposed by the tyre-road interaction and/or implying a greater bending stiffness of the cord and/or of the reinforced strip-like element, may reasonably have caused a greater stiffness and fragility of the tyre. On the contrary, a better result was unexpectedly obtained in terms of comfort and conformability of the tyres.

(81) The Applicant believes that the surprising result in terms of comfort and conformability may be ascribed to the effective dampening and dissipation action carried out by the elastomeric material towards the longitudinal and lateral stresses the metal wires of the cord are subjected to while the motorcycle is running and during impacts. According to the Applicant, such dampening and dissipation action is possible because, after the vulcanization of the tyre of the present invention, the elastomeric material is distributed about each one of the metal wires of the cord.

(82) The present invention has been described with reference to some preferred embodiments. Several changes may be made to the embodiments described above without departing from the scope of protection of the invention defined by the following claims.