Nuclear microbattery
11538601 · 2022-12-27
Assignee
Inventors
Cpc classification
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/117
ELECTRICITY
G21H1/06
PHYSICS
G21H1/12
PHYSICS
International classification
G21H1/06
PHYSICS
H01L31/117
ELECTRICITY
G21H1/12
PHYSICS
G21H1/10
PHYSICS
Abstract
A nuclear microbattery is disclosed comprising: a radioactive material that emits photons or particles; and at least one diode comprising a semiconductor material arranged to receive and absorb photons or particles and generate electrical charge-carriers in response thereto, wherein said semiconductor material is a crystalline lattice structure comprising Aluminium, Indium and Phosphorus.
Claims
1. A nuclear battery comprising: a radioactive material that emits photons or particles; and at least one diode comprising a semiconductor material arranged to receive and absorb photons or particles and generate electrical charge-carriers in response thereto, wherein said semiconductor material is a crystalline lattice structure comprising Aluminium, Indium and Phosphorus, wherein the lattice structure has a lattice composition Al.sub.0.52In.sub.0.48P or Al.sub.0.53In.sub.0.47P, and wherein the at least one diode comprises a PIN junction or p-n junction formed by said crystalline lattice structure; and wherein the nuclear battery either: (i) is configured to directly convert the photons or particles emitted from the radioactive material to said electrical charge-carriers; or (ii) comprises a converter for absorbing or interacting with the photons or particles emitted by the radioactive material and generating other types of photons or particles in response thereto, wherein the semiconductor material is arranged to receive and absorb said other types of photons or particles and generate the electrical charge-carriers in response thereto.
2. The battery of claim 1, comprising electrodes for collecting an electrical current generated by said at least one diode due to the generation of said electrical charge-carriers.
3. The battery of claim 1, wherein said at least one diode comprises a plurality of the diodes electrically connected in parallel or series.
4. The battery of claim 1, wherein said at least one diode comprises a plurality of the diodes, wherein one or more of the diodes is arranged on a first side of the radioactive material, and wherein one or more of the diodes is arranged on a second, opposite side of the radioactive material.
5. The battery of claim 1, wherein a gap is arranged between said at least one diode and the radioactive material, and wherein the gap is filled with a gas maintained at sub-atmospheric pressure.
6. The battery of claim 1, wherein a gap is arranged between said at least one diode and the radioactive material, and wherein the gap is filled with a noble gas.
7. The battery of claim 1, wherein a gap is arranged between said at least one diode and the radioactive material, and wherein the gap is filled with a radioactive gas.
8. The battery of claim 1, wherein said radioactive material and at least one diode are housed within a common housing, and wherein said housing is arranged and configured to substantially prevent said photons or particles from the radioactive material from leaving the housing; or wherein the micro-battery comprises a shield member arranged and configured to substantially prevent said photons or particles from the radioactive material passing through the shield member.
9. The battery of claim 1, wherein the i-layer of the PIN junction has a thickness of: ≥5 μm, ≥10 μm, ≥15 μm, ≥20 μm, ≥25 μm, ≥30 μm, ≥35 μm, ≥40 μm, ≥45 μm, or ≥50 μm; and/or wherein the i-layer of the PIN junction has a thickness of: ≤50 μm; ≤45 μm; ≤40 μm; ≤35 μm; ≤30 μm; ≤25 μm; ≤20 μm; ≤15 μm; ≤10 μm; or ≤5.
10. The battery of claim 1, wherein the p-layer and/or n-layer of the PIN junction has a thickness of: ≤0.5 μm, ≤0.4 μm, ≤0.3 μm, ≤0.2 μm, or ≤0.1 μm.
11. The battery of claim 1, comprising an electrode on either side of the PIN junction or p-n junction for applying a voltage across the junction and/or for collecting an electrical current due to the charge-carriers generated in the junction, wherein at least one of the electrodes does not cover a portion of the side of the junction on which it is located such that said photons or particles can pass into the junction through said side without passing through said at least one electrode.
12. The battery of claim 11, wherein said at least one electrode is annular, apertured, recessed or interdigitated so as not to cover the entirety of said side and to allow said photons or particles to pass into the junction without passing through the material forming the electrode.
13. The battery of claim 11, wherein said at least one electrode covers≤x % of the area of said side of the junction on which it is located, wherein x is selected from: 40; 35; 30; 25; 20; 15 and 10.
14. The battery of claim 1, wherein the surface of each of the at least one diode facing the radioactive material is substantially polygon shaped.
15. The battery of claim 14, wherein the polygon shaped surface has rounded corners.
16. The battery of claim 14, wherein the polygon shaped surface has at least 5 sides or at least 6 sides.
17. The battery of claim 1, wherein the radioactive material is located within X mm of the diode semiconductor material, wherein X is selected from: ≤5; ≤4; ≤3; ≤2; ≤1; ≤0.8; ≤0.7; ≤0.6; ≤0.5; ≤0.4; ≤0.3; ≤0.2; and ≤0.1.
18. The battery of claim 1, wherein the radioactive material is a source of X-rays and/or gamma-rays or a source of beta particles and/or neutrons.
19. The battery of claim 1, wherein the radioactive material is a substantially planar mass having a mass thickness selected from: ≤10 mg/cm.sup.2, ≤9 mg/cm.sup.2, ≤8 mg/cm.sup.2, ≤7 mg/cm.sup.2, ≤6 mg/cm.sup.2, ≤5 mg/cm.sup.2, ≤4 mg/cm.sup.2, ≤3 mg/cm.sup.2, ≤2 mg/cm.sup.2, and ≤1 mg/cm.sup.2.
20. The battery of claim 1, wherein the radioactive material is a substantially planar mass having an apparent activity per unit area selected from: ≥1 MBq/mm.sup.2; ≥2 MBq/mm.sup.2; ≥3 MBq/mm.sup.2; ≥4 MBq/mm.sup.2; ≥5 MBq/mm.sup.2; ≥6 MBq/mm.sup.2; ≥7 MBq/mm.sup.2; ≥8 MBq/mm.sup.2; ≥9 MBq/mm.sup.2; ≥10 MBq/mm.sup.2; ≥12 MBq/mm.sup.2; ≥14 MBq/mm.sup.2; ≥16 MBq/mm.sup.2; ≥18 MBq/mm.sup.2; ≥20 MBq/mm.sup.2; ≥25 MBq/mm.sup.2; ≥30 MBq/mm.sup.2; ≥35 MBq/mm.sup.2; and ≥40 MBq/mm.sup.2.
21. The battery of claim 1, wherein the at least one diode is a non-avalanche diode.
22. The battery of claim 1, wherein the battery does not comprise a current amplifier and does not amplify the current from the battery.
23. The battery of claim 1, wherein the battery comprises an outer package defining a battery volume of: ≤50 cm.sup.3, ≤40 cm.sup.3, ≤30 cm.sup.3, ≤20 cm.sup.3, ≤10 cm.sup.3, ≤5 cm.sup.3, ≤4 cm.sup.3, ≤3 cm.sup.3, ≤2 cm.sup.3, or ≤1 cm.sup.3.
24. A system comprising a battery as claimed in claim 1 and an electronic device connected to, or connectable to, the battery for being powered by the battery so as to perform one or more operation.
25. The battery of claim 1, wherein the battery comprises a GaAs substrate, and wherein said crystalline lattice structure is substantially lattice-matched to said GaAs substrate.
26. A nuclear battery comprising: a radioactive material that emits photons or particles; and at least one diode comprising a semiconductor material arranged to receive and absorb photons or particles and generate electrical charge-carriers in response thereto, wherein said semiconductor material is a crystalline lattice structure comprising Aluminium, Indium and Phosphorus, wherein a gap is arranged between said at least one diode and the radioactive material, and wherein the gap is filled with: (i) a gas maintained at sub-atmospheric pressure; or (ii) a noble gas; or (iii) a radioactive gas.
27. A nuclear battery comprising: a radioactive material that emits photons or particles; and at least one diode comprising a semiconductor material arranged to receive and absorb photons or particles and generate electrical charge-carriers in response thereto, wherein said semiconductor material is a crystalline lattice structure comprising Aluminium, Indium and Phosphorus, wherein the at least one diode comprises a PIN junction or p-n junction formed by said crystalline lattice structure; and wherein either: (a) the i-layer of the PIN junction has a thickness of: ≥5 μm, ≥10 μm, ≥15 μm, ≥20 μm, ≥25 μm, ≥30 μm, ≥35 μm, ≥40 μm, ≥45 μm, or ≥50 μm; and/or wherein the i-layer of the PIN junction has a thickness of: ≤50 μm, ≤45 μm, ≤40 μm, ≤35 μm, ≤30 μm, ≤25 μm, ≤20 μm, ≤15 μm, ≤10 μm, or ≤5; or (b) the p-layer and/or n-layer of the PIN junction has a thickness of: ≤0.5 μm, ≤0.4 μm, ≤0.3 μm, ≤0.2 μm, or ≤0.1 μm.
28. A nuclear battery comprising: a radioactive material that emits photons or particles; and at least one diode comprising a semiconductor material arranged to receive and absorb photons or particles and generate electrical charge-carriers in response thereto, wherein said semiconductor material is a crystalline lattice structure comprising Aluminium, Indium and Phosphorus, wherein either: (i) the radioactive material is a substantially planar mass having a mass thickness selected from: ≤10 mg/cm.sup.2, ≤9 mg/cm.sup.2, ≤8 mg/cm.sup.2, ≤7 mg/cm.sup.2, ≤6 mg/cm.sup.2, ≤5 mg/cm.sup.2, ≤4 mg/cm.sup.2, ≤3 mg/cm.sup.2, ≤2 mg/cm.sup.2, and ≤1 mg/cm.sup.2; or (ii) the radioactive material is a substantially planar mass having an apparent activity per unit area selected from: ≥1 MBq/mm.sup.2; ≥2 MBq/mm.sup.2; ≥3 MBq/mm.sup.2; ≥4 MBq/mm.sup.2; ≥5 MBq/mm.sup.2; ≥6 MBq/mm.sup.2; ≥7 MBq/mm.sup.2; ≥8 MBq/mm.sup.2; ≥9 MBq/mm.sup.2; ≥10 MBq/mm.sup.2; ≥12 MBq/mm.sup.2; ≥14 MBq/mm.sup.2; ≥16 MBq/mm.sup.2; ≥18 MBq/mm.sup.2; ≥20 MBq/mm.sup.2; ≥25 MBq/mm.sup.2; ≥30 MBq/mm.sup.2; ≥35 MBq/mm.sup.2; and >40 MBq/mm.sup.2.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments will now be described, by way of example only, and with reference to the accompanying drawings in which:
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DETAILED DESCRIPTION
(23) In the embodiments of the present invention, the nuclear microbattery comprises a radioactive source for emitting photons or particles and at least one diode for receiving those photons or particles and converting their energy into electrical energy.
(24) An exemplary embodiment of a nuclear microbattery will now be described, by way of example only, to assist in the understanding of the invention. In this embodiment the microbattery comprises a radioisotope for emitting X-rays and photodiodes for converting the energy of the X-rays into electricity. It will be appreciated that the invention is not limited the particular radioactive source or to a diode including all of the layers described, or the specific composition of the various layers in this example.
(25) With reference to Table 1 below, the exemplary photodiode comprises the layers shown. An Al.sub.0.52In.sub.0.48P wafer layer (layers 3-5 in Table 1) was grown by metalorganic vapour phase epitaxy (MOVPE) on an n.sup.+ doped GaAs:Si substrate (layer 6 in Table 1) with a misorientation of 10 degrees towards <1 1 1> A to suppress the CuPt-like ordered phase, so as to form a p.sup.+-i-n.sup.+ structure. The layers of the Al.sub.0.52In.sub.0.48P wafer were successively grown on the GaAs substrate so as to form a silicon doped n.sup.+ layer of Al.sub.0.52In.sub.0.48P having a doping concentration of 2×10.sup.18 cm.sup.−3 and a thickness of 0.1 μm (layer 6 in Table 1), followed by an intrinsic layer of Al.sub.0.52In.sub.0.48P having no doping and a thickness of 2 μm (layer 4 in Table 1), followed by a zinc p.sup.+ doped layer of Al.sub.0.52In.sub.0.48P having a doping concentration of 5×10.sup.17 cm.sup.−3 and a thickness of 0.2 μm (layer 3 in Table 1). A highly doped zinc p.sup.+ doped layer of GaAs having a doping concentration of 1×10.sup.18 cm.sup.−3 and a thickness of 0.01 μm (layer 2 in Table 1) was grown on top of the p.sup.+ doped layer of Al.sub.0.52In.sub.0.48P (layer 3 in Table 1) to facilitate Ohmic contacting. Chemical wet etching techniques were then used to etch the layers to fabricate two circular mesa photodiodes having diameters of 400 μm. A 1:1:1 solution of H.sub.3PO.sub.4:H.sub.2O.sub.2:H.sub.2O, followed by 10 sin a 1:8:80 solution of H.sub.2SO.sub.4:H.sub.2O.sub.2:H.sub.2O were used to etch the circular mesa photodiodes.
(26) An Ohmic top contact was formed on the highly doped layer of GaAs (layer 2 in Table 1) by depositing both a layer of gold having a thickness of 0.2 μm and a layer of titanium having a thickness of 0.02 μm to form an Au/Ti alloy contact (element 1 in Table 1). The top Ohmic contact covered 33% of the surface of each 400 μm diameter photodiode. An Ohmic rear contact was formed on the rear of the GaAs substrate (layer 6 in Table 1) by depositing a layer of InGe having a thickness of 0.02 μm (layer 8 in Table 1) and a layer of gold having a thickness of 0.2 μm (layer 8 in Table 1).
(27) TABLE-US-00001 TABLE 1 Thickness Dopant Doping density Layer Material (μm) Dopant Type (cm.sup.−3) 1 Au/Ti 0.22 2 GaAs 0.01 Zn p.sup.+ 1 × 10.sup.19 3 Al.sub.0.52Ina.sub.0.48P 0.2 Zn p.sup.+ 5 × 10.sup.17 4 Al.sub.0.52Ina.sub.0.48P 2 undoped 5 Al.sub.0.52Ina.sub.0.48P 0.1 Si n.sup.+ 2 × 10.sup.18 6 Substrate n.sup.+ n.sup.+ GaAs 7 InGe 0.02 8 Au 0.2
(28) Each of the two 400 μm diameter unpassivated mesa photodiodes were formed on the same chip and illuminated by a 238 MBq .sup.55Fe radioisotope X-ray source (Mn Kα=5.9 keV, Mn Kβ=6.49 keV). The X-ray source was located 5 mm away from top surface of the photodiodes.
(29) The X-ray quantum efficiency of a semiconductor photodetector is defined as the percentage of X-ray photons absorbed by the photodetector. Using the BeerLambert law and assuming complete charge collection in the active p-layer and i-layer, X-ray quantum efficiencies of 20% and 16% were calculated for each photodiode for 5.9 keV and 6.49 keV photons, respectively, considering the GaAs dead region. The quantum efficiency (QE) values were calculated according equation (1) below, taking into account that 33% of each photodiode surface was covered by the top metal contact. The quantum efficiency is represented as:
QE=[0.67+0.33.sub.exp(−μ.sub.Tid.sub.Ti)exp(−μ.sub.Au+d.sub.Au)]exp(−μ.sub.GaAsd.sub.GaAs)(1−exp(−μ.sub.AlInPd.sub.AlInP) (1)
where μ.sub.Ti and d.sub.Ti are the linear attenuation coefficient and thickness of Ti, μ.sub.Au and d.sub.Au are the linear attenuation coefficient and thickness of Au, μ.sub.GaAs and d.sub.GaAs are the linear attenuation coefficient and thickness of GaAs, μ.sub.AlInP and d.sub.AlInP are the linear attenuation coefficient and the thickness of the active region of Al.sub.0.52In.sub.0.48P. The Al.sub.0.52In.sub.0.48P attenuation coefficients, used to calculate the quantum efficiency at 5.9 keV and 6.49 keV, were estimated to be 0.1301 μm.sup.−1 and 0.1004 μm.sup.−1 (at a compound density of 3.66 g/cm.sup.3). The attenuation coefficients, used to calculate the quantum efficiency at 5.9 keV, for GaAs, Ti and Au were estimated to be 0.0837 μm.sup.−1, 0.2081 μm.sup.−1, and 0.8832 μm.sup.−1, respectively. The attenuation coefficients, used to calculate the quantum efficiency at 6.49 keV, for GaAs, Ti and Au were estimated to be 0.0645 μm.sup.−1, 0.1684 μm.sup.−1, and 0.718 μm.sup.−1, respectively.
(30) The microbattery was investigated over the temperature range of from −20° C. to 160° C. using a TAS Micro MT climatic cabinet with a dry nitrogen atmosphere (relative humidity <5%). At each analysed temperature, the dark current and illuminated current characteristics of each p.sup.+-i-n.sup.+ photodiode were measured as a function of applied voltage bias. Forward bias measurements from 0V to 1.6V were made in 0.01V increments using a Keithley 6487 picoammeter/voltage source. The uncertainty associated with the current readings was 0.3% of their values plus 400 fA, while the uncertainty associated with the applied biases was 0.1% of their values plus 1 mV.
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where k is the Boltzmann constant, T is the temperature, I.sub.ph is the photocurrent through the device and I.sub.0 the saturation current.
(37) The open circuit voltage was seen to decrease linearly with temperature. Over the temperature range from −20° C. to 160° C., the open circuit voltage V.sub.OC=−AT+B; where A=(0.004 60±0.000 03) V ° C..sup.−1 and B=(0.871±0.002) V for one of the photodiodes, and where A=(0.00460±0.00002) V ° C..sup.−1 and B=(0.866±0.002) V for the other of the photodiodes. Open circuit voltages as high as 0.97V were observed for the photodiodes at −20° C. These values are much higher than has been previously reported (e.g. 0.3V using a GaAs .sup.55Fe radioisotope microbattery at the same temperature). This is due to the higher bandgap of Al.sub.0.52In.sub.0.48P with respect to GaAs.
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(43) In the embodiment described above, only 0.3% of the emitted X-ray photons impinged on the surface of the photodiodes and only 0.05% were actually absorbed in the photodiodes. The number of photons per second emitted in any direction by the source was estimated knowing the activity of the source and the emission probabilities of Mn Kα and Mn Kβ x-rays from .sup.55Fe (0.245 and 0.0338, respectively. It was found that 6.6×10.sup.7 photons per second are emitted by the radioactive source. Of these, around half are emitted in the direction towards the photodiodes, assuming that half of the photons are lost because they are emitted in a direction away from the photodiodes. The number of photons per second incident on the photodiodes was estimated as 1.7×10.sup.5 per second, based on the number of photons per second emitted by the source towards the photodiodes (3.3×10.sup.7 per second), the thickness of the X-ray source's Be window (0.25 mm) and the geometry of the source and photodiodes.
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(45) Although the present invention has been described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and detail may be made without departing from the scope of the invention as set forth in the accompanying claims.
(46) Different radioactive sources may be used to those described above. The radioactive source may emit photons other than X-rays. Alternatively, the radioactive source may emit alpha-particles, beta-particles or neutrons that are absorbed by the diode and converted into electrical energy.
(47) For example, the radioactive source may be a beta-particle emitter such as .sup.63Ni. An embodiment will now be described, wherein the microbattery comprises a .sup.63Ni radioactive source (activity 185 MBq; electron energies up to 66 keV) arranged 3 mm from a diode as described above with reference to Table 1.
(48) The Monte Carlo computer modelling package CASINO (version 3.3) was used to simulate the interaction of the beta electrons in the diode. The amount of beta particle energy absorbed in the AlInP i-layer in particular was studied. 4000 beta particles, of energies between 1 keV and 66 keV, were simulated as emitted from the source and incident on the p.sup.+ side of the AlInP epilayer. The simulations showed that beta particles with energies below 22 keV did not reach the i-layer primarily because of the attenuation of the particles' energies in the protective inactive Ni overlayer of the beta particle source used. Attenuation in the top metal contact (covering 33% of the diode's face) and in the GaAs dead layer was a secondary effect, as well as the attenuation through the p.sup.+ layer of the AlInP. Beta electrons with energy 22 keV deposited part of their energy in the i-layer. Simulations suggested that the electrons at 39 keV were the electrons that deposited the highest percentage of their energy in the i-layer (17%): beta particles with energies <39 keV lost part of their energy above the i-layer, whilst the beta particles with energies >39 keV easily passed through the 2 μm thick i-layer depositing therein only a percentage of their energy (e.g., only 8% of the energy of the 66 keV was absorbed in the i-layer). The diode structure in Table 1 is therefore optimised for the absorption of 39 keV beta electrons from the radioactive source.
(49) However, in .sup.63Ni the emission of 17 keV electrons is the most probable; the relative emission probability of the 39 keV electrons with respect the 17 keV electrons is 0.5. A .sup.63Ni radioisotope beta source without a protective inactive Ni overlayer may therefore be used and/or a thicker AlInP i-layer and/or a thinner p.sup.+-layer may be used so as to allow the absorption of electrons in a wider range of energies. This allows a bigger percentage of the energy released by the radioactive material to be deposited in the i-layer.
(50) The radioisotope betavoltaic cell was studied in the temperature range of 140° C. to −20° C. using TAS Micro MT climatic cabinet to achieve and maintain the temperature investigated. Dry nitrogen was constantly flowing inside the test chamber to control the humidity of the atmosphere where the cell was tested (relative humidity <5%). A Keithley 6487 picoammeter/voltage source was used to study the cell performance. Forward bias measurements in dark conditions and under the illumination of the .sup.63Ni radioisotope beta source were conducted at biases between 0 V and 1 V, in 0.01 V increments. The uncertainty associated with the current readings was 0.3% of their values plus 400 fA, while the uncertainty associated with the applied biases was 0.1% of their values plus 1 mV.
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(52) The dark current/and the applied bias for a simple p-n diode are related by:
I=I.sub.0 exp{qVInkT}
where I.sub.0 is the saturation current, q is the electric charge, n is the ideality factor, k is the Boltzmann constant, and T is the temperature. At each temperature, the values of I.sub.0 and n for the diode were experimentally estimated by performing a linear least squares fit of the natural logarithm of the measured dark current data as a function of applied forward bias. The equation above was linearised as Ln I=A+BV, with A=Ln I.sub.0 and B=q(nkT).sup.−1, and linear least square fitting used.
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(55) At temperatures above 40° C., the current through the device increased when the temperature was decreased. A different trend was instead observed at temperatures below 40° C. In the temperature range between 40° C. and −20° C., the measured current characteristics were noisy and overlapped each other indicating that saturation effects from beta particle induced conduction became dominant over the thermal mechanism (scattering), the significance of which was greater at higher temperatures. The beta electrons, losing energy through the AlInP structure, generated electron-hole pairs along their trajectories that decreased the resistivity in that region.
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where A is the activity of the .sup.63Ni radioactive source (185 MBq), Em.sub.i is the emission probability of an electron of energy i, A.sub.Ni is the area of the radioactive source (49 mm.sup.2), A.sub.AlInP is the area of the AlInP detector (0.13 mm.sup.2), QEi is the percentage of each electron energy absorbed in the mesa device (calculated using CASINO software), and ω.sub.AlInP is the AlInP electron-hole pair creation energy (5.34 eV). In the above equation, the activity of the radioactive source was halved because it was assumed that half of the electrons were lost since they were emitted away from the diode. P.sub.th was found to be 4.3 pW.
(61) In
(62) The performance of a nuclear microbattery depends, in part, on the apparent activity of the radioactive material being used to illuminate the at least one diode and, in part, on the thickness of semiconductor material for absorbing the photons or particles emitted from the radioactive material.
(63) For a specific radioactive material, it is possible to define an actual activity and an apparent activity. The actual activity, A, gives information about the number of radioactive decays per second. At any given time, the activity after t years, A, is related to the initial activity (at t=0), A.sub.0, according to:
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where T.sub.1/2 is the half life of the radioactive material.
(65) The apparent activity per unit area, A.sub.app, due to self-absorption effects within the radioactive material itself, is given by:
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where C [MBq/mg] is the specific activity of the radioactive material source, t.sub.m [mg/cm.sup.2] is the mass thickness of the radioactive material and μ.sub.m [cm.sup.2/mg] is the mass attenuation coefficient.
(67) For example, for a beta particle emitting radioactive material, the mass attenuation coefficient is given by:
μ.sub.m=0.017/E.sub.max.sup.1.43
where E.sub.max [MeV] is the maximum beta particle energy. A given beta radioisotope radioactve material has a specific mass attenuation coefficient (e.g. for .sup.63Ni, μ.sub.m=0.828 cm.sup.2/mg).
(68) The specific activity depends from the purity of the radioactive material. For example, a highly pure .sup.63Ni radioactive material may have a specific activity of 2072 MBq/mg, whereas it will be lower for a less pure .sup.63Ni radioactive material. The specific activity of a typical commercially available .sup.63Ni radioactive material is 481 MBq/mg.
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(70) It is also important to consider the dimensions of layers of the at least one diode. For example, if the diode is a p-i-n or p-n diode, the thicknesses of the p-layer may be selected to be as thin as possible so as to reduce attenuations of the photons or particles from the radioactive material. The i-layer in a diode having a p-i-n junction may be selected to be thick enough to ensure that that a high proportion, or all, of the photons or particles emitted by the radioisotope material (e.g. even the more energetic particles/photons) are absorbed (e.g. to provide as close to 100% quantum efficiency as possible). However, a thicker i-layer will not always increase the microbattery performance and may possibly introduce different issues. For example, the charge collection efficiency can be compromised if the i-layer thickness is much bigger than the depletion region. In a diode the depletion region with no external bias is fixed by the diode built-in voltage (which is dependent on the doping concentrations). Therefore, having a depletion region much thinner than the i-layer may affect the charge collection efficiency due to recombination effects: the generated charge carriers have an high probability of recombining since they have to travel long distances through a non-depleted material before reaching the electrical contacts. Ideally, the depletion region and the i-layer thickness are matched. The epitaxial growth of a thick semiconductor structure is also difficult, and may compromise the semiconductor crystalline quality. Therefore, the use of the optimised i-layer thickness enables one to achieve high-performance microbattery systems, in which the electric output power extracted by the microbattery is maximised. For example, for a .sup.63Ni AlInP microbattery, with the highest electron energy being 66 keV, simulations showed the optimum i-layer thickness is 23 μm.
(71) An exemplary embodiment of a .sup.63Ni AlInP microbattery will now be described, by way of example only, to assist in the understanding of the invention. The requirements for the microbattery were considered to be a voltage V.sub.m=1.5 V and a current I.sub.m=160 nA. In this embodiment the microbattery comprises an array of diodes on opposing sides of the radioactive material and connected in series, such that each array is required to generate 80 nA. However, the diodes could be located on only one side of the radioactive material.
(72) Based on the above requirements, the required values of the open circuit voltage (V.sub.OC) and short circuit current (I.sub.SC) for each microbattery array can be calculated. The required open circuit voltage is calculated as:
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where β=q/kT. It was determined that an open circuit voltage of 1.67 V is required.
(74) The fill factor (i.e. the ratio of the real maximum power able to be generated to the maximum theoretical power), FF, was calculated according to:
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where v.sub.oc=V.sub.OCβ. The fill factor was determined to be 0.7.
(76) The required short circuit current, ISO, is related to the fill factor and the required values of I.sub.m and V.sub.m, and is given by:
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It was found that a short circuit current of 103 nA is required for a microbattery array working with an I.sub.m of 80 nA.
(78) Once the total V.sub.OC and I.sub.SC were calculated, the number of diode cells per microbattery array can be computed based on the activity of the radioactive material and the quantum efficiency QE of each diode cell. Each diode cell has a short circuit current and open circuit voltage of I.sub.SCpp and V.sub.OCpp, respectively. Thus the microbattery array is comprised of V.sub.OC/V.sub.OCpp cells connected in parallel to result in the required V.sub.OC, and I.sub.SC/I.sub.OCpp cells connected in series to result in the required ISO.
(79) The radioactive material may be a .sup.63Ni beta particle source having a thickness of 3 μm (although other radioactive sources and thicknesses are contemplated). The emission probability of such a source as a function beta particle energy is shown in
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resulting in 1.94 MBq/mm.sup.2 being emitted towards a single microbattery array (the other half emitted towards the other microbattery array).
(81) Each diode cell of the microbattery is considered rectangular with an area of 0.8 mm×0.8 mm. The activity incident on each cell, A.sub.inc, is given by:
A.sub.inc[Bq]=A′.sub.appS.sub.det
where S.sub.det is the area of the diode cell in mm.sup.2.
(82) The short circuit current of each diode cell is given by:
(83)
where E.sub.i is the energy of the ith incident electron at the face of the cell in eV, QE.sub.i is the quantum efficiency of the cell at the energy of the ith incident electron and ω is the electron-hole pair creation energy of the cell material.
(84) The quantum efficiency of the cell is a function of electron energy and can be found with simulations. It depends on the dead layers prior to the active layer, the thickness of the active layer and any dead layer after the active layer. By reducing the thickness of any top dead layers (for example the top contacts) and the p+ layer of a p+-i-n+ diode cell, and by optimising the thickness of the active i-layer, the quantum efficiency can be close to 100%. The top contacts may be designed such that the area open to illumination from the radioactive material is as large as possible. Interdigitated contacts may be used to facilitate this. The thickness of the p+ layer may be reduced down to 0.1 μm, resulting in minimum beta particles loss, especially at the high end of the beta energy profile. Assuming a quantum efficiency of 100% for simplification, the short circuit current per cell is 0.96 nA.
(85) Once the short circuit current per cell is calculated, the open circuit voltage per cell, V.sub.OCpp, can be calculated according to:
(86)
where I.sub.ph is the illuminated current and equals I.sub.SC for zero applied bias, and I.sub.SAT is the saturation current. The saturation current can either be extracted from the current measurement as a function of applied forward bias, or can be theoretically calculated from:
(87)
where N.sub.c and N.sub.v are the effective densities of the state of the electrons in the conduction band and holes in the valence band respectively, N.sub.A and N.sub.D are the acceptor and donor concentration respectively, D.sub.n and D.sub.p are the electron and hole diffusion coefficients respectively, t.sub.n and t.sub.p are the electron and hole lifetimes respectively, E.sub.g is the bandgap of the semiconductor material, and n is the ideality factor of the diode cell. Here, a value of I.sub.SAT of 2.9×10.sup.−17 A was used (such value was experimentally found for a 2 μm i-layer AlInP p-i-n diode). Thus, each cell was found to have an open circuit voltage of 0.53 V.
(88) The total number of cells required in each array, N.sub.tot, based on the above requirements is given by:
(89)
(90) Each array may comprise three subunits connected in series, wherein each subunit has 108 diode cells connected in parallel.
(91) The size of each microbattery array was therefore calculated to be √{square root over (N.sub.tot)}×√{square root over (N.sub.tot)}=18 pixels×18 pixels. As each diode cell was assumed to have an area of 0.8 mm×0.8 mm, the area of the array is 14.6 mm×14.6 mm (the distance between each cell is only 15 μm). The area of the .sup.63Ni radioisotope source between the arrays may match. Thus, the .sup.63Ni radioisotope source may have an initial activity of 1.7 GBq and an area of 14.6 mm×14.6 mm.
(92)
(93)
(94)
(95) Although an exemplary embodiment has been described above based on certain microbattery requirements (V.sub.m=1.5 V and a current I.sub.m=160 nA), it is contemplated that the microbattery may have other values of such requirements. Also, the values of the various parameters described may be varied to meet these requirements. For example, the purity of the of the radioactive source may be increased, enabling the number of cells and size of each array to be reduced.
(96) Although square or rectangular diode cells have been described (which may or may not have rounded corners), other cell shapes may be used. For example, in order to avoid potential edge breakdown problems (which could be present at the corners of square cells if inadequately rounded at the corners), and to reduce the overall distance covered by any two adjacent cells (which would increase for circular cells), the cells may be the shape of a polygon having five, six or more sides.
(97) Although mesa diodes have been described, planar diodes may be used (e.g. to avoid high surface leakage current). In these embodiments, ion implantation is used to form zones of high electrical resistivity separating the individual diode cells of the array.
(98) Although embodiments have been described in which the radioactive material is arranged on the p-side of the diode, it is contemplated that it may be arranged on the n-side. In such embodiments, the substrate (e.g. GaAs substrate) may be etched from the wafer, possibly either leaving only a thin layer of substrate to mechanically connect the diodes, or alternatively using the n-type epilayer layer to mechanically connect the diodes in each array (possibly with the epilayers either not being fully etched through the n layer, and/or possibly with the n type epilayer thickness increased to provide mechanical support). The n-side contact may then be applied to this layer, and the radioisotope source may be brought into near or direct proximity with it.