Multi-speed transmission and method for operating the same
10358025 ยท 2019-07-23
Assignee
Inventors
Cpc classification
B60T1/005
PERFORMING OPERATIONS; TRANSPORTING
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/732
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/919
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16H37/0833
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60Y2400/421
PERFORMING OPERATIONS; TRANSPORTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
B60W10/113
PERFORMING OPERATIONS; TRANSPORTING
Y10S903/914
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S903/911
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
Y02E20/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60K2006/4816
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/62
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
B60K6/547
PERFORMING OPERATIONS; TRANSPORTING
B60W10/08
PERFORMING OPERATIONS; TRANSPORTING
B60W10/06
PERFORMING OPERATIONS; TRANSPORTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
B60W10/113
PERFORMING OPERATIONS; TRANSPORTING
B60W20/00
PERFORMING OPERATIONS; TRANSPORTING
B60T1/00
PERFORMING OPERATIONS; TRANSPORTING
B60W20/10
PERFORMING OPERATIONS; TRANSPORTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60W20/14
PERFORMING OPERATIONS; TRANSPORTING
B60W30/19
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a multi-speed transmission, comprising a power split device, an input shaft of the transmission being connected or connectable to prime mover, an output shaft, two shiftable sub-transmissions, each providing a plurality of different gear ratios, and at least one rotating electric machine, connected to said power split device, wherein the two sub-transmissions can be connected alternatively to the output shaft, and a control system, connecting said electric machine with an electric battery and auxiliary electrical consumers. The electric machine is connected to the power split device in a way to reduce torque value down to zero on either an input shaft of the first sub-transmission or on an input shaft of the second sub-transmission by applying different shaft torque levels, and the internal heat generation capacity of the electric machine exceeds the power capacity of the control system power line.
Claims
1. A multi-speed transmission comprising: a power split device; an input shaft of the transmission is configured and arranged to be connected to a prime mover; an output shaft; two shiftable sub-transmissions, each providing a plurality of different gear ratios, and wherein the two sub-transmissions are configured and arranged to be alternatively connected to the output shaft; at least one rotating electric machine, connected or being connectable to said power split device; and a control system including a power line, connecting said at least one rotating electric machine with an electric battery and auxiliary electrical consumers; and wherein the at least one rotating electric machine is connected to the power split device, and the power split device is configured and arranged to reduce torque value down to zero on either an input shaft of the first sub-transmission or on an input shaft of the second sub-transmission by applying different shaft torque levels, and the internal heat generation capacity of the at least one rotating electric machine exceeds the power capacity of the power line.
2. The transmission according to claim 1, wherein the reduced torque value down to zero on the input shaft of either the first sub-transmission or the second sub-transmission results from an equilibrium of torques at least from the electric machine and from the prime mover.
3. The transmission according to claim 1, wherein the connections of the power split device, and the combination of gear ratios of the power split device and the sub-transmissions allow to reduce torque value down to zero on either the input shaft of the first sub-transmission or on the input shaft of the second sub-transmission by applying only negative shaft power to the electric machine while the transmission transfers the power from the input shaft) of the transmission to the output shaft.
4. The transmission according to claim 1, wherein the power split device is a three-link planetary gear set , with a first link, a second link and a third link, wherein the input shaft of the transmission is engaged or engageable to the first link, the input shaft of the first sub-transmission is engaged or engageable to the first link, the input shaft of the second sub-transmission is connected to the third link, and the electric machine is connected to the second link of said three-link planetary gear set, wherein the speed ratio between the second link and the third link is negative for stopped first link.
5. The transmission according to claim 1, wherein the power split device is a three-link planetary gear set, with a first link, a second link and a third link, wherein the input shaft of the transmission is engaged or engageable to the third link, the input shaft of the first sub-transmission is connected to the first link, the input shaft of the second sub-transmission is engageable to the third link, and the electric machine is connected to the second link of said three-link planetary gear set, wherein the speed ratio between the second link and the third link is negative for stopped first link.
6. The transmission according to claim 1, wherein the trans-mission is configured for a vehicle.
7. The transmission according to claim 1, wherein the power split device is a three-link planetary gear set, with a first link , a second link and a third link, wherein the input shaft of the transmission is engageable to the first link via a first input clutch and to the third link via a second input clutch, the input shaft of the first sub-transmission is engageable to the first link via a first intermediate clutch and to the third link via a second intermediate clutch, the input shaft of the second sub-transmission is connected to the input shaft of the transmission, and the electric machine is connected to the second link of said three-link planetary gear set.
8. The transmission according to claim 7, wherein the speed ratio between the second link and the third link is negative for stopped first link.
9. The transmission according to claim 1, wherein the power split device is a five-link planetary gear set, with a first link, a second link, a third link, a fourth link and a fifth link, wherein the input shaft of the transmission is engageable to the first link, the input shaft of the first sub-transmission is connected to the second link, the input shaft of the second sub-transmission is connected to the third link, and a first electric machine of the at least one rotating electric machine is engageable to the fourth link of said five-link planetary gear set.
10. The transmission according to claim 9, comprises a second electric machine, which is connected to the fifth link, and the first electric machine is constantly connected to the forth link.
11. The transmission according to claim 9, wherein it additionally comprises an electric brake, which is connected to the fifth link, and the first electric machine is constantly connected to the forth link.
12. The transmission according to claim 9, wherein it additionally comprises a friction brake, which is connected to the fifth link, and the first electric machine is constantly connected to the fourth link.
13. The transmission according to claim 9, wherein the speed ratio between the second link and the third link is negative for stopped first link, the speed ratio between the forth link and the fifth link is negative for stopped first link, the speed ratio of the forth link to the second link is more than one for stopped first link, and the speed ratio of the fifth link to the third link is more than one for stopped first link.
14. The transmission according to claim 9, wherein the first electric machine is engageable to the fourth link via a first selection clutch and to the fifth link via a second selection clutch, wherein preferably at least one of the first and second selection clutches is configured as a dog clutch.
15. The transmission according to claim 14, wherein at least one of the first and second selection clutches is configured as a dog clutch.
16. The transmission according to claim 9, wherein the five-link planetary gear set is a modified Ravigneaux gear set.
17. The transmission according to claim 16, wherein the five-link planetary gear set comprises the row of planets with quad mesh, said four meshes being meshed with first second third and fourth links correspondingly, and the fifth link being connected to the planet carrier.
18. The transmission according to claim 16, wherein the first link is a planet carrier, the second and the third links are ring gears, the forth and the fifth links are sun gears, the second and forth links are meshed via a first row of planets, the third and fifth links are meshed with a second row of planets and said first and second rows of planets are intermeshed.
19. A method for operating a multi-speed transmission of a vehicle, the method comprising: providing the multi-speed transmission including a power split device, an input shaft of the transmission connected to a prime mover, an output shaft, two shiftable sub-transmissions, each of the sub-transmissions providing a plurality of different gear ratios, and at least one rotating electric machine, connected to said power split device; alternatively connecting the two sub-transmissions to the output shaft; controlling said at least one rotating electric machine with a control system that allows for a reduction in torque down to zero on either an input shaft of the first sub-transmission or an input shaft of the second sub-transmission by applying positive or negative power to the at least one rotating electric machine; drawing the positive power from a battery and delivering a fraction of the negative power, which does not exceed instant power consumption from the battery with auxiliary electrical consumers to the battery and to auxiliary electrical consumers; and dissipating a residual fraction of the negative power as heat in the electric machine.
20. The method according to claim 19, wherein the wherein the reduced torque value down to zero on the input shaft of either the first sub-transmission or the second sub-transmission results from an equilibrium of torques at least from the electric machine and from the prime mover.
21. The method according to claim 19, wherein the connections of the power split device, and the combination of gear ratios of the power split device and the sub-transmissions allow to reduce torque value down to zero on either the input shaft of the first sub-transmission or on the input shaft of the second sub-transmission by applying only negative shaft power to the electric machine while the transmission transfers the power from the input shaft to the output shaft.
22. The method according to claim 19, wherein the electric machine is used in at least one operation range of the vehicle as launch brake device, shift torque-filling brake device, transmission retarder brake device, shaft speed synchronizer, engine starter or alternator.
23. A multi-speed transmission comprising: a power split device having at least three links; an input shaft of the transmission is configured and arranged to be connected to a prime mover; an output shaft; two shiftable sub-transmissions, each providing a plurality of different gear ratios, and wherein the two sub-transmissions can be connected alternatively to the output shaft; at least one rotating electric machine, connected to said power split device; and a control system including a power line, connecting said at least one rotating electric machine with an electric battery and auxiliary electrical consumers; and wherein the at least one rotating electric machine is configured and arranged to connect to one of the links of the power split device, and the input shaft of the transmission and the input shafts of the sub-transmissions are configured and arranged to be connected to the other links of the power split device, and wherein the internal heat generation capacity of the at least one rotating electric machine exceeds the power capacity of the power line.
24. The transmission according to claim 23, wherein the connections of the power split device, and the combination of gear ratios of the power split device and the sub-transmissions allow to reduce torque value down to zero on either the input shaft of the first sub-transmission or on the input shaft of the second sub-transmission by applying only negative shaft power to the electric machine while the transmission transfers the power from the input shaft of the transmission to the output shaft.
25. The transmission according to claim 23, wherein the power split device is a three-link planetary gear set, with a first link, a second link and a third link, wherein the input shaft of the transmission is engaged or engageable to the first link, the input shaft of the first sub-transmission is engaged or engageable to the first link, the input shaft of the second sub-transmission is connected to the third link, and the electric machine is connected to the second link of said three-link planetary gear set, wherein the speed ratio between the second link and the third link is negative for stopped first link.
26. The transmission according to claim 23, wherein the power split device is a three-link planetary gear set, with a first link, a second link and a third link, wherein the input shaft of the transmission is engaged or engageable to the third link, the input shaft of the first sub-transmission is connected to the first link, the input shaft of the second sub-transmission is engageable to the third link, and the electric machine is connected to the second link of said three-link planetary gear set, wherein the speed ratio between the second link and the third link is negative for stopped first link.
27. The transmission according to claim 23, wherein the transmission is configured for a vehicle.
28. The transmission according to claim 23, wherein the power split device is a three-link planetary gear set, with a first link, a second link and a third link, wherein the input shaft of the transmission is engageable to the first link via a first input clutch and to the third link via a second input clutch, the input shaft of the first sub-transmission is engageable to the first link via a first intermediate clutch and to the third link via a second intermediate clutch, the input shaft of the second sub-transmission is connected to the input shaft of the transmission, and the electric machine is connected to the second link of said three-link planetary gear set.
29. The transmission according to claim 28, wherein the speed ratio between the second link and the third link is negative for stopped first link.
30. The transmission according to claim 23, wherein the power split device is a five-link planetary gear set, with a first link, a second link, a third link, a fourth link and a fifth link, wherein the input shaft of the transmission is engageable to the first link, the input shaft of the first sub-transmission is connected to the second link, the input shaft of the second sub-transmission is connected to the third link, and a first electric machine of the at least one rotating electric machine is engageable to the fourth link of said five-link planetary gear set.
31. The transmission according to claim 30, wherein it additionally comprises a second electric machine, which is connected to the fifth link, and the first electric machine is constantly connected to the forth link.
32. The transmission according to claim 30, wherein it additionally comprises an electric brake, which is connected to the fifth link, and the first electric machine is constantly connected to the forth link.
33. The transmission according to claim 32, wherein the electric brake is embodied as an eddy current brake.
34. The transmission according to claim 30, wherein it additionally comprises a friction brake, which is connected to the fifth link, and the first electric machine is constantly connected to the fourth link.
35. The transmission according to claim 30, wherein the first electric machine is engageable to the fourth link via a first selection clutch and to the fifth link via a second selection clutch.
36. The transmission according to claim 35, wherein at least one of the first and second selection clutches is configured as a dog clutch.
37. The transmission according to claim 30, wherein the five-link planetary gear set is a modified Ravigneaux gear set.
38. The transmission according to claim 37, wherein the five-link planetary gear set comprises the row of planets with quad mesh, said four meshes being meshed with first second third and fourth links correspondingly, and the fifth link being connected to the planet carrier.
39. The transmission according to claim 37, wherein the first link is a planet carrier, the second and the third links are ring gears, the forth and the fifth links are sun gears, the second and forth links are meshed via a first row of planets, the third and fifth links are meshed with a second row of planets and said first and second rows of planets are intermeshed.
40. The transmission according to claim 30, wherein the speed ratio between the second link and the third link is negative for stopped first link, the speed ratio between the forth link and the fifth link is negative for stopped first link, the speed ratio of the forth link to the second link is more than one for stopped first link, and the speed ratio of the fifth link to the third link is more than one for stopped first link.
Description
(1) The invention is explained below in closer detail by reference to the drawings, wherein:
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(30) For example, the first link 1 may be a planet carrier, the second link 2 a sun gear and the third link 3 a ring gear. This connection enables an internal ratio of 1.4 to 4, providing possible transmission gear steps of 1.25 to 1.7.
(31) Optionally an input clutch 19 can be arranged between the prime mover 18 and the planetary gear 17. The input shaft 12 of the transmission 10 is engageable to the first link 1 (
(32) Further optionally an intermediate clutch 21 can be arranged between the first link 1 and the input shaft 20 of the first sub-transmission 14 (
(33) With an optional lockup clutch 23 between the first and the third links 1, 3 of the planetary gear set 17 additional gears may be provided by double use of the second sub-transmission. Further optional interconnections 24 may be arranged between first and second sub-transmissions 14, 15.
(34) The
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(37) The third embodiment has the advantage that with selective connection of the combustion engine 18 and the first sub-transmissions 14 more gears are available or torque fill capacity is improved. As described above, for example the first link 1 may be a planet carrier, the second link 2 a sun gear and the third link 3 a ring gear. This connection enables an internal ratio of 1.4 to 4, providing possible transmission gear steps of 1.25 to 1.7.
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(39) With an optional lockup clutch 123 between the first link 101 and the second link 102 of the planetary gear set 117 the first link 101 and the second link 102 can be locked.
(40) In the fourth embodiment of the transmission 110 shown in
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(42) Alternatively to a second machine 116a or an electric brake 116b, the transmission 110 additionally may comprise a friction brake 116c, which is connected to the fifth link 105 of the five-link planetary gear set 117. A sixth embodiment including such a friction brake 116c is shown in
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(44) The
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(48) In the eight embodiment shown in
(49) In the ninth embodiment shown in
(50) In each embodiment the electric machine(s) 16, 116, 116a is (are) controlled by the control system 26, 126, 126a in a way that it allows to reduce torque value down to zero on either input shaft 20, 120, of the first sub-transmission 14, 114 or on the input shaft 22, 122 of the second sub-transmission 15, 115 by applying different levels of negative shaft power, while the transmission 10, 110 transfers the power from the input shaft 12, 112 to the output shaft 13, 113.
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