Attachment of a fluid flow hat for actuated valve

Abstract

The invention to a valve unit (1) for a synthetically commutated fluid working machine (51), comprising a valve body (19,57), a movably arranged valve unit (3) and a separate fluid flow influencing unit (13, 25, 31, 35, 46, 56). The fluid flow influencing unit (13, 25, 31, 35, 46, 56) comprises a fluid flow influencing means part (18) and an attachment means part (28, 34, 38) for mechanical connection with the valve body (19). The attachment means part (28, 34, 38) and the fluid flow influencing unit (18) are connected to each other by a connection means part (27, 30, 33, 40, 47). The circumferential extent of the attachment means part (28, 34, 38) is larger as compared to the circumferential extent of the connection means part (27, 30, 33, 40, 47).

Claims

1. A valve unit for a fluid working machine comprising: a valve body, a valve closure device movably arranged in an axial direction in the valve body to open and close fluid flow to a low-pressure outlet, and at least one separate fluid flow influencing unit, wherein said fluid flow influencing unit comprises at least one fluid flow influencing part and at least one attachment means part for mechanical connection with said valve body, wherein said attachment means part and said fluid flow influencing part are connected to each other by at least one connection means part, wherein the circumferential extent of said attachment means part is the same as the circumferential extent of said connection means part, wherein the valve closure device is located between the fluid influencing unit and the low-pressure outlet such that the fluid flow influencing unit is upstream of the valve closure device, and wherein an extent of said fluid flow influencing part in a radial direction is greater than an extent of said valve closure device in the radial direction.

2. The valve unit according to claim 1, wherein the circumferential extent of said attachment means part covers large parts of a circumference.

3. The valve unit according to claim 2, wherein the mechanical connection between said at least one attachment means part and at least part of said valve body is effectuated using at least one additional fixation means.

4. The valve unit according to claim 3, wherein at least one attachment means part and/or said valve body comprises at least one recess part for introducing and/or for manipulating at least one additional fixation means.

5. The valve unit according to claim 3, wherein said fluid flow influencing unit is at least partially elastically deformable.

6. The valve unit according to claim 1, wherein at least one mechanical connection between at least one of said attachment means parts and at least part of said valve body is designed as a form-fitting connection.

7. The valve unit according to claim 1, wherein at least one of the at least one connection means part is designed in a fluid-flow throughput enhancing way in that at least one of the at least one connection means part is designed as a stud-like connection means and/or with a fluid-flow enhancing cross-section.

8. The valve unit according to claim 1, wherein said fluid flow influencing unit is designed and arranged in a way that it can be installed without manipulating said valve body and/or said movably arranged valve closure device.

9. The valve unit according to claim 1, wherein said at least one fluid flow influencing unit and/or at least a valve part of said valve unit is designed to be radially symmetric.

10. The valve unit according to claim 1, wherein said valve unit is of a poppet valve type.

11. The valve unit according to claim 10, wherein said at least one fluid flow influencing unit is arranged on the opposite side of the movably arranged valve closure device with respect to a valve seat, wherein said valve closure device is configured to rest on said valve seat.

12. The valve unit according to claim 1, wherein said valve unit is designed as an actuated valve unit.

13. The valve unit according to claim 12, wherein said at least one fluid flow influencing unit is designed and arranged to avoid an uncommanded actuation of the valve unit.

14. A fluid working machine comprising at least one valve unit according to claim 1.

15. The fluid working machine according to claim 14, wherein said at least one valve unit is used as a low-pressure valve unit.

16. The valve unit according to claim 1, wherein the mechanical connection between said at least one attachment means part and at least part of said valve body is effectuated using at least one additional fixation means.

17. The valve unit according to claim 1, wherein at least one attachment means part and/or said valve body comprises at least one recess part for introducing and/or for manipulating at least one additional fixation means.

18. The valve unit according to claim 2, wherein at least one attachment means part and/or said valve body comprises at least one recess part for introducing and/or for manipulating at least one additional fixation means.

19. The valve unit according to claim 2, wherein at least one mechanical connection between at least one of said attachment means parts and at least part of said valve body is designed as a form-fitting connection.

20. The valve unit according to claim 3, wherein at least one mechanical connection between at least one of said attachment means parts and at least part of said valve body is designed as a form-fitting connection.

21. The valve unit according to claim 1, wherein the circumferential extent is an angular dimension.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further advantages, features, and objects of the invention will be apparent from the following detailed description of the invention in conjunction with the associated drawings, wherein the drawings show:

(2) FIG. 1: shows a possible embodiment of an actuated valve with a fluid hat in a schematic cross section;

(3) FIG. 2: shows a first embodiment of a fluid hat in schematic, perspective views from different directions;

(4) FIG. 3: shows a second embodiment of a fluid hat in schematic, perspective views from different directions;

(5) FIG. 4: shows a third embodiment of a fluid hat in schematic, perspective views from different directions;

(6) FIG. 5: shows a fourth embodiment of a fluid hat in different schematic views from different directions;

(7) FIG. 6: shows a fifth embodiment of a fluid hat in different schematic views from different directions;

(8) FIG. 7: shows a schematic drawing of a synthetically commutated hydraulic pump; and

(9) FIG. 8: shows a sixth embodiment of a fluid hat in different schematic views from different directions.

DETAILED DESCRIPTION

(10) In FIG. 1, a schematic cross-section through an actuated valve 1 that is particularly suitable for a synthetically commutated hydraulic machine 51 (also known as a DDP-machine for Digital Displacement pump; see FIG. 7) is shown. The actuated valve 1 comprises an actuator 2 that is presently of an electromagnetic design. The actuator 2 actuates a valve poppet 3 that can be moved in a vertical direction (indicated by a double-headed arrow in FIG. 1). By the vertical movement of the valve poppet 3, the valve poppet 3 can be placed onto or moved away from the valve seat 4, thus opening or closing a valve orifice 5 that is connecting to the low-pressure outlet 6 of the actuated valve 1. The low-pressure outlet 6 can be connected to a low-pressure fluid reservoir 7 (see FIG. 7). The actuator 2 of the actuated valve 1 can be actuated by a control unit 8 that is preferably of an electronic type (for example a single-printed board computer device).

(11) In the presently shown example the actuated valve 1 is of an essentially circular design and is essentially radially symmetric. Small deviations from the symmetry (for example due to some attachment webs or the design and/or the placement of the high-pressure check valves 11 or the like) are possible, of course.

(12) It is possible that a plurality of recesses 20 is provided along the inner surface of the valve body 19 (at sensible intervals). By mounting the fluid hat 13 at different heights (axial direction of the valve body 19), it is possible to adapt the actuated valve 1 to different operating conditions, for example to adapt it for use with hydraulic oil of different viscosity. This can be done once at the factory for realizing a variety of different actuated valve models. Additionally or alternatively this can be done for retrofitting an already used actuated valve as part of a maintenance procedure. Hence, it is possible to have some kind of a generic actuated valve 1 design that can be used for a plurality of operating conditions and/or different fluid hats without the need for additional machining. An implementation of such a design can be seen in FIG. 8c. However, it is of course possible to use this feature universally, in particular in combination with any of the disclosed embodiments.

(13) Furthermore, in FIG. 1 the high-pressure outlet 9 is shown. If a pressure will be generated due to a pressure increase in the distribution chamber 10 (being in fluid communication with the working chamber 15) of the actuated valve 1 (this necessitates that the actuated valve 1 is closed, i.e. the valve poppet 3 rests on the valve seat 4), a plurality of spring-loaded check valves 11 open and pressurized fluid is ejected through the high-pressure outlet 9 to a high-pressure fluid reservoir 12 (see FIG. 7). In the presently shown example, only the low-pressure valve part 16 of the actuated valve 1 is designed as an actuated valve unit, while the high-pressure valve part 17 is designed as a passive valve unit. The passive valve unit comprises a plurality of spring-loaded check valves 11.

(14) Furthermore, in FIG. 1 a fluid hat 13 is shown. The fluid hat can be chosen of a variety of different designs. A selection of possible varieties is shown and described in detail in the following. The fluid hat 13 is used to prevent a backward fluid flow (indicated by arrows 14) that is directed from the working chamber 15 back through the still open low-pressure valve part 16 of the actuated valve 1 to the low-pressure manifold 7 to exert significant fluid forces on the valve poppet 3 in a way that an uncommanded closure of the low-pressure valve part 16 is avoided since the backward fluid flow 14 is directed around the valve poppet 3 by the barrier part 18 of the fluid hat 13.

(15) The fluid hat 13 is designed as a separate member. Therefore, it has to be fixedly attached within the valve body 19 of the actuated valve. For this purpose, recesses 20 are provided in a certain part of the valve body 19. The shapes of the recesses 20 depend on the actual design of the fluid hat 13 chosen. The recesses 20 are used for anchoring projections 21 (attachment means) that are provided at the lower end of the webs 22 (connection means part) of the fluid hat 13. This way, the barrier part 18 (fluid flow influencing means part) of the fluid hat 13 (fluid flow influencing unit) is held in place.

(16) As can be further seen, in the middle of the barrier part 18, a through-hole 23 is provided. This through-hole 23 is used for receiving a guiding pin 24 that is projecting from the valve poppet 3. The guiding pin 24 can slide in a direction co-axial to the valve poppet 3 through the through-hole 23, but is guiding in a radial direction (horizontal direction in FIG. 1). This way, the valve poppet 3 is stabilised.

(17) In FIG. 2, a first possible embodiment of a fluid hat 25 is shown in more detail in two different, schematic and perspective views. In FIG. 2a, a perspective view from a side of the fluid hat 25 that is facing the valve poppet 3 when installed in position is shown, while FIG. 2b shows the fluid hat 25 from the other side in a perspective view. The barrier part 18 and the through-hole 23 are similar to the situation as shown in FIG. 1.

(18) The fixing in position is presently performed by four legs 26. Each leg 26 comprises a web part 27 and on lower part a bulge part 28. The bulge part 28 can snap in place, in particular into a recess 20 that is provided within the valve body 19 of an actuated valve 1. For this, the webs 27 are somewhat elastic. The elasticity is chosen in a way that the fluid hat 25 is held firmly into place, but can be inserted and removed from the recesses 20. Since the bulge part 28 of the legs is not projecting too far out (only 2 mm in the present case), the deformability of the webs 27 may be relatively small.

(19) In the presently shown design of a fluid hat 25, the web part 27 and the bulge part 28 of the legs 26 are aligning each other. Therefore, the circumferential extent of the web part 27 and the bulge part 28 is essentially the same.

(20) In FIG. 3, a second possible embodiment of a fluid hat 29 is shown schematically in two different perspective views. The views chosen are identical to the views chosen in FIG. 2. Furthermore, the barrier part 18 and the through-hole 23 of the presently shown fluid hat 29 are essentially identical to the fluid hat 25 of FIG. 2. Also, presently four legs 30 for the attachment of the fluid hat 29 inside the valve body 19 are used. The legs 30, however, are widening along their length. In particular, the legs 30 are quite narrow where they are connecting with the barrier part 18 of the fluid hat 29. On the opposite side, where the bulge part 28 of the respective leg 30 is provided, they show a significantly extended width. In the presently shown example, the width is about twice as long (although different factors can be used as well, in particular more than 1.1, 1.25, 1.5, 1.75, 2, 2.5, 3 or the like). This way, the mechanical fixation of the fluid hat 29 can be stronger as compared to the fluid hat 25 in FIG. 2. Despite this increased mechanical stability, the cross-section of the fluid channel provided for the fluid flow through the low-pressure valve part 16 is not obstructed too much. This way, a significantly improved fluid hat 29 can be provided. Of course, the dimensions of the recesses 20 and the valve body 19 have to be adapted accordingly.

(21) In FIG. 4, a third possible embodiment of a fluid hat 31 is shown. The schematic view from different perspective directions is identical to the views, chosen in FIG. 2 and FIG. 3.

(22) Even the presently shown example of a fluid hat 31, the barrier part 18 and the through-hole 23 are essentially identical. The attachment legs 32, however, are designed differently and are a lying essentially in a plane that is parallel to the plane of the barrier part 18. Preferably, they are spaced apart by a pin-like connection that is not visible due to the angle of the views chosen. The attachment legs 32 (presently only three attachment legs 32, although a different number can be chosen), have a serpentine-shaped linking part 33 and an engagement part 34. When the fluid hat 31 is placed into position, the engagement part 34 will snap in place into the recesses 20 of the valve body 19. For this, the linking parts 33 have to have certain elasticity. Because the linking part 33 is relatively long and shows a serpentine-like shape, the elasticity of the linking part 33 can be relatively low whilst still allowing the engaging part 34 can be snap-fitted into the recesses 20.

(23) Even with the design of the fluid hat 31 chosen, the radial and the lengthwise extent of the engagement parts 34 in a circumferential direction are significantly larger as compared to the circumferential extent of the linking parts 33. In the presently shown example, the factor between the circumferential width of the engagement part 34 and the linking part 33 is 5 (although a different ratio can be chosen as well, like more than a factor of 2, 3, 4, 5, 6, 7, 8, 9 or 10).

(24) In FIG. 5 yet another possible embodiment of fluid hat 35 retention is shown. In FIGS. 5a and 5b, a schematic perspective view from different directions is shown (the directions are identical to those of FIGS. 2a, 2b, 3a, 3b, 4a and 4b, respectively). FIG. 5c shows a schematic cross-section through the fluid hat 35, while FIG. 5d shows an advantageous snap ring 36 that can be preferably used for attaching the fluid hat 35 into place, i.e. into the recess 20 that is provided within the valve body 19 of the actuated valve 1. Due to the design of the fluid hat 34 (which will be elucidated in the following), the recess 20 is preferably designed as a circular groove.

(25) The fluid barrier part 18 and the through-hole 23 for receiving the guiding pin 24 of the valve poppet 3 are essentially identical to the previously shown designs of fluid hat 25, 29, 31. The attachment section 37, however, is designed differently. The attachment section 37 comprises two holding rings 38 that are arranged in parallel to each other, forming a receiving space 39 in between. The holding rings 38 are attached to the barrier part 18 of the fluid hat 35 via presently three radially arranged fillets 40 and a hollow-cylinder-shaped connecting pin 41 (having the through-hole 23 in the middle). As can be seen, in particular from FIG. 5b, only one of the holding rings 38, namely the holding ring 38b, neighbouring the barrier part 18, is continuously running around the whole circumference. The other, more distant holding ring 38a shows an interruption 42.

(26) The attachment of the fluid hat 35 in the recess 20 of the valve body 19 is performed via a snap ring 36 (see FIGS. 5c and 5d). A snap ring 36 is an off-the-shelf product and widely available. Snap rings 36 can be squeezed together by virtue of a gap 43. In the vicinity of the gap 43, snap rings 36 typically show an enlargement 44 at both sides of the gap 43. Typically, within the enlargements 44, a manipulating hole 45 for convenient handling of the snap ring 36 is provided. These manipulating holes 45 can be used for insertion of a specially designed pair of pliers. The gap section 43 of the snap ring 36 with the two enlargements 44 is advantageously placed in the interruption section 42 of the respective holding ring 38a. This way, the manipulation of the snap ring 36 is not hindered by the holding rings 38, in particular not hindered by the holding ring 38a, which is very convenient.

(27) In FIG. 6, a slightly modified fluid hat 46 with respect to the fluid hat 35 shown in FIG. 5 is depicted. The perspective views of FIGS. 6a and 6b are identical to the views of FIGS. 5a and 5b, while the cross-section of FIG. 6c is similar to the cross-section of FIG. 5c.

(28) The fluid hat 46 shows two differences, as compared to the fluid hat 35 of FIG. 5. Firstly, the attachment of the holding rings 38a to the fluid barrier part 18 of the valve head 46 is performed by presently three holding columns 47 that are arranged on the radially outward side of the fluid hat 46. Secondly, the connection between the two holding rings 38 is performed by a rear side wall 48 (that is on the radially inner side of the snap rings 38). The resulting trench 49 that is formed by the rear side wall 48 and the holding rings 38 can be filled by a snap ring 36, similar to the embodiment, shown in FIG. 6 (also, an easy manipulation can be performed due to the interruption 42 of one of the holding rings 38, similar to the embodiment shown in FIG. 5). Presently, however, a wire 50 is chosen for attachment of the fluid hat 46 within the valve body 19. The wire 50 has an essentially circular cross-section, can be bent and can thus be introduced (and consecutively removed) through the interruption 42, even if the fluid hat 46 is in its mounting position. The wire 50 provides a form-fitting attachment of the fluid hat 46 via the recess 20 of the valve body 19 and the trench 49 of the fluid hat 46.

(29) In FIG. 8 another possible embodiment of a fluid hat 56 and of a valve body 57 is shown. In the presently depicted embodiments, the fluid hat 56 is a variation of the fluid hat 35 that is depicted in FIG. 5, while the valve body 57 is a variation of the valve bodies 19, shown in all of the other Figs. For simplicity, for similar parts identical reference numbers are used (although the respective parts might be slightly different).

(30) The fluid hat 56 shows essentially the same design as the fluid hat 35 of FIG. 5. However, the trench 59 of the attachment section 37 is formed in a way that the trench 59 shows essentially a semi-circular cross-section (as a reminder, the cross-section of the trench 49 according to the embodiments of the fluid flow hat 46, as shown in FIG. 5 is rectangular).

(31) In a similar way, the recess 58, provided in the valve body 57, shows an essentially semi-circular cross-section (the former trench 49 showed a rectangular cross-section). When the fluid hat 56 is placed in position inside the valve body 57, the combined cross-section of the trench 59 and of the recess 58 will have an essentially circular shape. Such a shape is advantageous, if a wire 50 (having a circular shape) is used as an additional fixation means. In particular, no significant play will be present between the wire 50 and the recess 58/the trench 59, respectively. Therefore, a good fixation of the fluid hat 56 inside the valve body 57 can be realised. It is to be understood that such a variation in shape of the recess and/or of the trench can be realised in different embodiments, as well.

(32) The valve body 57 is additionally modified in that a plurality of recesses 58 is arranged on the inside wall of the valve body 57 (in the present embodiment at regular intervals; however, different intervals might be used as well). This way, it is possible to attach the fluid hat 56 at different positions (in an axial direction) inside the valve body 57. This way, one can adapt the overall device to different operating conditions, without the need of additional machining. Such adaption might be used with the same fluid hat 56 for adaption to different oil viscosities (as an example). However, it is also possible to provide a generic valve body 57 that can be used with several different fluid hats (presumably showing a different dimension, in particular with respect to their extent in an axial direction).

(33) Of course, providing a plurality of recesses is possible irrespective of the specific embodiment and/or the specific cross-section of the respective recesses. It is even possible to provide different recesses with (partially) different cross-sections.

(34) Finally, in FIG. 7, a possible embodiment of a synthetically commutated fluid working machine 51 is shown in a schematic representation. The synthetically commutated fluid working machine 51 has a working chamber 15 that is formed by a cylinder 52 and a piston 53. The working chamber 15 has a cyclically varying volume through an up-and-down movement of the piston 53. The up-and-down movement of the piston 53 is effectuated by a piston rod arrangement 54. The position of the piston 53 can be evaluated by a sensor 55.

(35) When the volume of the working chamber 15 expands, fluid is introduced into the working chamber 15 from a low-pressure fluid reservoir 7 through the low-pressure valve part 16 of the combined actuated valve 1. Due to the pressure differences, the valve poppet 3 will be moved into the open position. When the piston 53 passes its bottom dead centre, the volume of the working chamber 15 will start to decrease again. When the valve poppet 3 is still in its open position, the hydraulic fluid is simply re-ejected (flowing along backward fluid flow path 14) into the low-pressure fluid reservoir 7. However, the valve poppet 3 of the low-pressure valve part 16 can be urged to close by means of the actuator 2 when an appropriate signal is commanded by the control unit 8. Once the valve poppet 3 sits on the valve seat 4, pressure is built up inside the working chamber 15 and therefore the remaining fraction of the fluid within the working chamber 15 will be ejected through the high-pressure valve part 17 towards the high-pressure fluid reservoir 12.

(36) Once the top dead centre of the piston 53 is passed, the fluid ejection ends and fluid is again inputted through the low-pressure valve part 16.

(37) Since the closing command to the actuator 2 can be effectuated at essentially any position of the piston 53, a variable fraction of the maximum volume of the working chamber 15 can be effectively pumped towards the high-pressure fluid reservoir 12.

(38) If the low-pressure valve part 16 remains open during the whole contraction cycle, no pumping is performed. If the low-pressure valve part 16 is closed right at the bottom dead centre of the piston 53, the whole volume is pumped, thus resembling a classical fluid pump. And if the low-pressure valve part 16 is closed somewhere between the bottom dead centre and the top dead centre of the piston 53, a part-stroke pumping cycle is performed.

(39) It is clear to the person skilled in the art that the presently description of the invention is only illustrative and not limiting in any way. In particular modifications of the presently shown embodiments are possible, of course.