Microwave treatment apparatus
10362641 ยท 2019-07-23
Assignee
Inventors
- Yoshiharu Omori (Shiga, JP)
- Koji Yoshino (Shiga, JP)
- Masaharu Tsujimoto (Shiga, JP)
- Takahide Yamaguchi (Shiga, JP)
- Junji Hirata (Shiga, JP)
- Takayuki Akashi (Nara, JP)
- MASAFUMI SADAHIRA (Shiga, JP)
- Masayuki Kubo (Shiga, JP)
Cpc classification
International classification
Abstract
A microwave oven includes a waveguide having an E-bend structure with multiple openings disposed on a lateral face of a heating chamber that allow the waveguide to communicate with the heating chamber. The waveguide has a first section for propagating a microwave from a magnetron toward the heating chamber, and a second section having a wide plane that abuts an outer wall of the heating chamber. The openings include at least one circularly-polarized-wave opening for generating a circularly polarized wave. A cross section of the first section orthogonally intersects a tube axis of the first section projects virtually along the tube axis of first section and onto a lateral face of the heating chamber, and the circularly-polarized-wave opening is configured such that its center is located outside the resultant projected region.
Claims
1. A microwave treatment apparatus comprising: a heating chamber for accommodating a target object; a microwave generator for generating a microwave; and a waveguide having an E-bend structure and including a first section for propagating the microwave from the microwave generator toward the heating chamber and a second section of which a wide plane abuts on an outer wall of the heating chamber; wherein the heating chamber has a lateral face having a plurality of openings allowing the heating chamber to communicate with the waveguide, and including at least one circularly-polarized-wave opening for generating a circularly polarized wave and a second opening having a shape that differs from the at least one circularly-polarized-wave opening, and the circularly-polarized-wave opening is configured such that a cross section of the first section intersecting orthogonally with a tube axis of the first section is virtually projected along the tube axis of the first section onto the lateral face of the heating chamber, and a center of the circularly-polarized-wave opening is located outside a resultant cross-section-projected region defined by the projection.
2. The microwave treatment apparatus according to claim 1, wherein the second opening of the plurality of openings comprises a reflected-wave-suppression opening closer to an end of the waveguide than the circularly-polarized-wave opening, and having a length equal to or greater than a half of a wavelength of the microwave.
3. The microwave treatment apparatus according to claim 2 further comprising a table in a lower section of the heating chamber supporting the target object, and a driver for rotating the table, wherein the reflected-wave-suppression opening is in the lower section of the heating chamber.
4. The microwave treatment apparatus according to claim 1, wherein the circularly-polarized-wave opening comprises a combination of two slot-openings.
5. The microwave treatment apparatus according to claim 4, wherein the two slot-openings have a longer side having a length that is different from a length of a shorter side of the two slot-openings, and have rounded corners, and wherein the circularly-polarized-wave opening has a plurality of longest inner diameters.
6. The microwave treatment apparatus according to claim 4, wherein the two slot-openings intersect with each other at an angle other than 90 degrees.
7. The microwave treatment apparatus according to claim 4, wherein one of the two slot-openings intersects with a tube axis of the second section at a first angle, and another one of the two slot-openings intersects with the tube axis of the second section at a second angle different from the first angle.
8. The microwave treatment apparatus according to claim 1, wherein the center of the circularly-polarized-wave opening is located away from a tube axis of the second section.
9. The microwave treatment apparatus according to claim 1, wherein the circularly-polarized-wave opening has a shape of a regular polygon or a circle.
10. The microwave treatment apparatus according to claim 1, wherein the circularly-polarized-wave opening defines a polygonal opening, and the polygonal opening has a plurality of longest diagonal lines.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(33) A microwave treatment apparatus in accordance with a first aspect of the present disclosure includes a heating chamber for accommodating a target object, a microwave generator, and a waveguide.
(34) The waveguide has an E-bend structure, a first section for propagating a microwave from the microwave generator toward the heating chamber, and a second section of which wide plane abuts on the outer wall of the heating chamber. The heating chamber has a lateral face provided with multiple openings. The openings allow the heating chamber to communicate with the waveguide. The multiple openings include at least one circularly-polarized-wave opening for generating a circularly polarized wave.
(35) A cross section of the first section orthogonally intersecting a tube axis of the first section is projected virtually, along the tube axis of the first section, onto a lateral face of the heating chamber, and the circularly-polarized-wave opening is formed such that its center is not located in the resultant projected region defined by this projection.
(36) A microwave treatment apparatus in accordance with a second aspect of the present disclosure includes a reflected-wave-suppression opening in addition to the structural elements of the microwave treatment apparatus in accordance with the first aspect. The reflected-wave-suppression opening is disposed closer to the end of the waveguide than the circularly-polarized-wave opening, and has a length equal to or greater than a half of the wavelength of the microwave. According to this second aspect, a compact size waveguide that allows reducing reflected waves generated at the end of the waveguide can be formed.
(37) A microwave treatment apparatus in accordance with a third aspect of the present disclosure includes a table at a lower section of the heating chamber and a driver for rotating the table in addition to the structural elements of the apparatus in accordance with the second aspect. The reflected-wave-suppression opening is located at the lower section of the heating chamber.
(38) According to the third aspect, a rotation of the target object allows changing an amount and a phase of the reflected wave traveling from the heating chamber into the waveguide. In response to these changes, an amplitude and a position of the standing wave generated in the waveguide change. As a result, the target object can be heated more uniformly.
(39) A microwave treatment apparatus in accordance with a fourth aspect of the present disclosure includes a structure of the circularly-polarized-wave opening where two slot-openings are combined. This structure differs from that of the first aspect. According to this fourth aspect, excitations in two directions are generated, thereby generating the circularly polarized wave more positively.
(40) A microwave treatment apparatus in accordance with a fifth aspect of the present disclosure includes a structure in which the circularly-polarized-wave opening is formed such that the center of the circularly-polarized-wave opening deviates from a tube axis of the second section. This structure differs from that of the first aspect. According to the fifth aspect, the waveguide is excited at the edge of the magnetic field propagating, thereby generating the circularly polarized wave more positively.
(41) A microwave treatment apparatus in accordance with a sixth aspect of the present disclosure includes a structure in which the circularly-polarized-wave opening shapes like a regular polygon or a circle. This structure differs from that of the first aspect. According to the sixth aspect, the waveguide is excited at the edge of the magnetic field propagating, thereby exciting the microwave, supplied into the heating chamber, in two directions uniformly. As a result, the circularly polarized wave can be generated more positively.
(42) A microwave treatment apparatus in accordance with a seventh aspect of the present disclosure includes a structure in which the circularly-polarized-wave opening shapes like a polygon, and this polygonal opening has multiple and longest diagonal lines. This structure differs from that of the first aspect. According to the seventh aspect, this structure allows generating more positively the excitations in two directions different from each other, whereby the circularly polarized wave can be generated more positively.
(43) A microwave treatment apparatus in accordance with an eighth aspect of the present disclosure includes a structure in which the slot opening has a longer direction length different from a shorter direction length, and also includes rounded corners. The circularly-polarized-wave opening has multiple and longest inner diameters. These structures differ from those in the fourth aspect. According to this eighth aspect, directions of excitations generated at each slot can be stabilized, thereby stabilizing the excitations in two directions different from each other. As a result, the circularly polarized wave can be generated more positively.
(44) A microwave treatment apparatus in accordance with a ninth aspect of the present disclosure includes a structure in which the circularly-polarized-wave opening includes the slot-openings crossing each other at an angle other than 90 degrees. This is a different point from the structure of the fourth aspect. According to the ninth aspect, a directivity of the circularly polarized wave generated can be polarized in a desirable direction.
(45) A microwave treatment apparatus in accordance with a tenth aspect of the present disclosure includes a structure in which a first slot opening intersects with the tube axis of the waveguide at a first angle, and a second slot opening intersects with the tube axis of the waveguide at a second angle different from the first angle. This is a different point from the structure of the fourth aspect. According to the tenth aspect, a directivity of the circularly polarized wave generated can be polarized in a desirable direction.
(46) Preferred embodiments of the microwave treatment apparatuses in accordance with the present disclosure are demonstrated hereinafter with reference to the accompanying drawings. In the embodiments below, instances of the microwave oven are described; however, the microwave treatment apparatus of the present disclosure is not limited to the microwave oven, but the apparatus includes a processing apparatus, garbage processor, or semiconductor manufacturing device using the heat by microwave.
(47) In the following drawings, structural elements similar to each other have the same reference marks, and the descriptions thereof are sometimes omitted.
First Exemplary Embodiment
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(49) As
(50) The microwave generated by magnetron 2 propagates through waveguide 3 and arrives at circularly-polarized-wave opening 4a disposed between heating chamber 1 and waveguide 3. When the microwave travels through opening 4a, the circularly polarized wave is generated at opening 4a. The microwave changed into the circularly polarized wave is supplied to target object 6 accommodated in heating chamber 1.
(51) Reflected-wave-suppression opening 4b is formed closer to a lower end of waveguide 3 than opening 4a (in this embodiment, it is located below opening 4a), and allows waveguide 3 to communicate with heating chamber 1. Opening 4b shapes like a rectangle of which longer side is equal to or greater in length than a half of the wavelength of the microwave traveling through waveguide 3.
(52) Waveguide 3 is a square waveguide and has a cross section that shapes like a rectangle and orthogonally intersects with the propagating direction of the microwave. This square waveguide 3 includes a pair of surfaces each having a greater width and referred to as a wide plane, and another pair of surfaces each having a smaller width and referred to as a narrow plane.
(53) Waveguide 3 includes a first section and a second section in which the narrow plane is bent like a letter L and intersecting with each other substantially at right angles. This structure is generally referred to as an E-bend structure.
(54) The first section extends substantially vertically to the lateral faces of heating chamber 1, and propagates the microwave toward heating chamber 1 (in
(55) Waveguide 3 abuts on heating chamber 1 at the wide plane of parallel section 3b, and is located such that the lower end thereof is situated as high as table 5 in heating chamber 1.
(56) The structure discussed above allows waveguide 3 to be accommodated within a space necessary for placing magnetron 2.
(57) A propagation distance of the microwave in waveguide 3 is a total length of a length of vertical section 3a along the tube axis of waveguide 3 and a length of parallel section 3b. Heating chamber 1 of a low height thus can keep a sufficient propagation distance, which prevents the disturbance in the electromagnetic field generated around magnetron 2 from adversely influencing the vicinities of circularly-polarized-wave opening 4a and reflected-wave-suppression opening 4b.
(58) As
(59) Circularly-polarized-wave opening 4a is formed in the following manner: A cross section of vertical section 3a orthogonally intersecting with tube axis 7a (refer to
(60) On top of that, circularly-polarized-wave opening 4a is formed such that the center of opening 4a should be located outside tube axis 7b of parallel section 3b shown in
(61) The foregoing location of circularly-polarized-wave opening 4a allows generating an excitation at the edge of the electromagnetic field having less disturbances, and this excitation has a time lag in two directions. As a result, the structure discussed above allows generating a circularly polarized wave or an elliptically polarized wave more positively.
(62) Almost all the microwave propagating to the end of waveguide 3 is supplied, through reflected-wave suppression opening 4b, into heating chamber 1 as linearly polarized microwave. Since opening 4b can suppress the reflection of the microwave at the end of waveguide 3, the circularly polarized wave or the elliptically polarized wave can be generated more positively at opening 4a.
(63) Target object 6 is placed on table 5 to be rotated by a motor (driver, not shown), so that it can rotate in heating chamber 1. The rotation of target object 6 causes a distance between target object 6 and reflected-wave-suppression opening 4b to vary every moment, where opening 4b is formed at a lower section of the lateral face of heating chamber 1. The variation in the distance causes changes every moment in an amount and a phase of the microwave (reflected wave 9 shown in
(64) In waveguide 3, the microwave (traveling wave 9 shown in
(65) As discussed above, rotational excitations in two directions are superposed together with the aid of traveling wave 8 and reflected wave 9, so that a complex electromagnetic field distribution that varies from the circularly polarized wave to the elliptically polarized wave (close to a linearly polarized wave) and vice versa can be generated. Use of this complex electromagnetic field distribution in heating the target object 6 with the microwave allows reducing unevenness in heating.
(66) In this embodiment, circularly-polarized-wave opening 4a shaped like a letter X is described; however, the shape thereof is not limited to this one. As long as opening 4a includes two rectangular slots orthogonally intersecting with each other, it functions well. For instance, opening 4a can be shaped like a letter L or a letter T. Opening 4a also can be shaped like this as disclosed in patent literature 2: two rectangular slots orthogonally intersecting with each other are spaced away at an interval.
Second Exemplary Embodiment
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(69) Reflected-wave-suppression opening 4ba is substantially the same as opening 4b used in the first embodiment, and obtains an advantage similar to that of opening 4b.
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(71) Reflected-wave-suppression opening 4bb has a width narrower than that of opening 4b; however, opening 4bb can obtain an advantage similar to that of opening 4b.
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(73) Reflected-wave-suppression opening 4bc has a width narrower than that of opening 4b; however, it can obtain an advantage similar to opening 4b.
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(75) Reflected-wave-suppression opening 4bd has a width narrower than opening 4b; however, opening 4bd can obtain an advantage similar to opening 4b.
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(77) The structures discussed above allow generating excitations at the edge of the electromagnetic field having less disturbance. This excitation has a time lag in two directions. As a result, the circularly polarized wave or the elliptically polarized wave can be generated more positively.
Third Exemplary Embodiment
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(80) Reflected-wave-suppression opening 4be is substantially the same as opening 4b in accordance with the first embodiment, and obtains an advantage similar to that of the first embodiment.
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(82) Reflected-wave-suppression opening 4bf is smaller than opening 4b, but can obtain an advantage similar to that of opening 4b.
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(85) The structures discussed above allow generating excitations at the edge of the electromagnetic field having less disturbance. This excitation has a time lag in two directions. As a result, the circularly polarized wave or the elliptically polarized wave can be generated more positively.
Fourth Exemplary Embodiment
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(88) Comparing with circularly-polarized-wave opening 4a used in the first embodiment, circularly-polarized-wave openings 4ao shown in
(89) The shape of opening 4ao is not limited to a letter X. As long as opening 4ao includes two rectangular slots orthogonally intersecting with each other, opening 4ao functions well. For instance, circularly-polarized-wave opening 4ao can be shaped like a letter L, or letter T, and as patent literature 2 discloses, opening 4ao can include two rectangular slots orthogonally intersecting with each other and spaced at an interval.
(90) Circularly-polarized-wave opening 4ao shown in
(91) A shape of the rectangular slot is not necessarily limited to a strict rectangle. For instance, the corners of rectangular slot can be elliptical. Here is another instance: a rectangular slot intersects with another rectangular slot having shorter and narrower dimensions at right angles, then an advantage similar to what is discussed previously can be obtained.
(92) Each of the rectangular slots of circularly-polarized-wave opening 4ao is not necessarily limited to a strict rectangle. For instance, the corners of rectangular slot can be elliptical. This is a basic manner in which two rectangular slots intersect with each other at right angles, and one of the two slots has shorter and narrower dimensions than the other slot, and yet that one slot is placed such that its longer side confronts the narrow plane of waveguide 3. The structure following this basic manner can obtain an advantage similar to what is discussed previously.
Fifth Exemplary Embodiment
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(95) Similar to the embodiments discussed previously, opening 4ap is placed such that its center is located outside the cross-section projected region 3c. On top of that, opening 4ap is placed such that its center is located outside tube axis 7b of parallel section 3b of waveguide 3.
(96) An amount of electric power of the microwave radiated from slots 16a and 16b depends on the maximum inner diameter of opening 4ap. An exciting direction of the microwave depends on a direction of the maximum inner diameter.
(97) As
(98) The structure discussed above allows generating excitations at the edge of the electromagnetic field having less disturbance. This excitation has a time lag in two directions. As a result, the circularly polarized wave or the elliptically polarized wave can be generated more positively.
(99) In this fifth embodiment, slots 16a and 16b having a circular arc shape at both ends are used. Each of slots 16a and 16b thus forms a track of an athletic field; however, a rectangular slot of which corner is slightly rounded can be used. In other words, each of the two slots has the maximum inner diameter in a longer direction at least at two places. This structure can produce an advantage similar to what is discussed previously.
Sixth Exemplary Embodiment
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(105) In a given time from time t1 (i.e. at time t2), the microwave radiated from opening 4aq is excited in exciting direction 14c, and in a given time from time t2 (i.e. at time t3), the microwave radiated from opening 4aq is excited in exciting direction 14d. The circularly polarized wave rotating anticlockwise is thus generated.
(106) As discussed above, the microwave radiated from opening 4aq is excited at the edge of magnetic field 12 in waveguide 3, thereby changing the exciting direction with the lapse of time. The microwave supplied into heating chamber 1 is thus excited in two directions uniformly. As a result, the circularly polarized wave can be generated more positively.
(107) In this sixth embodiment, opening 4aq in circular shape is demonstrated; however, the shape thereof is not limited to a circle. For instance, opening 4aq can form a square as shown in
Seventh Exemplary Embodiment
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(110) The foregoing structure allows generating excitations in two directions different from each other more positively, so that a circularly polarized wave can be generated from opening 4ar.
Eighth Exemplary Embodiment
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INDUSTRIAL APPLICABILITY
(116) The microwave treatment apparatus of the present disclosure allows irradiating a target object with a microwave uniformly. The microwave treatment apparatus thus can be applicable to microwave heating devices to be used for cooking and sterilization.
REFERENCE MARKS IN THE DRAWINGS
(117) 1 heating chamber 2 magnetron 3, 100, 106a, 106b waveguide 3a vertical section 3b parallel section 3c cross-section projected region 4, 4a, 4aa, 4ab, 4ac, 4ad, 4ae, 4af, 4ag, 4ah, 4ai, 4aj, 4ak, 4al, 4am, 4an, 4ao, 4ap, 4aq, 4ar, 4as circularly-polarized-wave opening 4b, 4ba, 4bb, 4bc, 4bd, 4be, 4bf, 4bg reflected-wave-suppression opening 5 table 6 target object 7a, 7b tube axis 8 traveling wave 9 reflected wave 10 standing wave 11 maximum inner diameter 12, 108 magnetic field 13, 109 propagating direction 14a, 14b, 14c, 14d, 110a, 110b, 110c exciting direction 15 radiation directivity 16a, 16b slot 20 microwave oven