Catalytic burner, especially for a vehicle heater
10359190 · 2019-07-23
Assignee
Inventors
Cpc classification
F23D5/123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D2900/21002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D3/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23D5/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23D3/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A catalytic burner, especially for a vehicle heater, for the catalytically supported combustion of a fuel/combustion air mixture, includes a mixing chamber (24) and a combustion air feed device (36), for feeding combustion air to the mixing chamber (24) and a fuel feed device (28, 34), for feeding fuel to the mixing chamber (24), upstream of the mixing chamber (24). A catalyzer device (46) is provided with at least one catalyzer unit (48, 50, 52, 70), through which the fuel/combustion air mixture can flow. The fuel feed device (28, 34) includes an evaporator device (28) receiving liquid fuel from a fuel feed line (34) and releasing fuel vapor into the mixing chamber (24) or/and the at least one catalyzer unit (48, 50, 52, 70) includes a grid-like support with catalyst material on a surface of the a grid-like support.
Claims
1. A catalytic burner for the catalytically supported combustion of a fuel/combustion air mixture, the catalytic burner comprising: a mixing chamber; a combustion air feed device feeding combustion air to the mixing chamber; a fuel feed device feeding fuel to the mixing chamber; a catalyzer device downstream of the mixing chamber, the catalyzer device comprising at least one catalyzer unit, through which the fuel/combustion air mixture flows, the fuel feed device comprising a porous evaporator device receiving liquid fuel from a fuel feed line and releasing fuel vapor into the mixing chamber; a burner housing with a bottom wall and with a circumferential wall defining a combustion chamber downstream of the mixing chamber and containing the at least one catalyzer unit; a projection provided at the bottom wall of the burner housing, the projection having a circumferential wall surrounded by the circumferential wall of the burner housing and extending from the bottom wall of the burner housing, the projection having a bottom wall arranged at a distal end of the projection in relation to the bottom wall of the burner housing, in the direction of a catalytic burner longitudinal axis, wherein the mixing chamber is provided in the interior of the projection, and at least one part of the porous evaporator device is carried at the bottom wall of the projection; at least one part of the porous evaporator device provided at at least the bottom wall of the projection on a side of the at least the bottom wall of the projection facing away from the combustion chamber, wherein one of the at least one catalyzer unit is arranged spaced apart from the circumferential wall of the projection.
2. A catalytic burner in accordance with claim 1, wherein at least one of: at least one flow opening is provided in an area of the circumferential wall of the projection, located adjacent to the bottom wall of the projection; and at least one flow opening is provided in an area of the circumferential wall of the projection, located adjacent to the bottom wall of the burner housing.
3. A catalytic burner in accordance with claim 1, wherein at least one and preferably each flow opening in the circumferential wall of the projection is covered by one of the at least one catalyzer unit.
4. A catalytic burner in accordance with claim 3, wherein the at least one catalyzer unit is provided on an outer side of the circumferential wall of the projection, facing the combustion chamber.
5. A catalytic burner in accordance with claim 1, wherein at least one part of the porous evaporator device is provided on a side of the circumferential wall of the projection, facing the circumferential wall of the burner housing; and at least one flow opening, leading to the mixing chamber, is provided in the circumferential wall of the burner housing, in an area of axial extension of the projection.
6. A catalytic burner in accordance with claim 1, wherein a chamber is formed between the circumferential wall of the burner housing and the circumferential wall of the projection and is defined at least partially by the at least one catalyzer unit at an end area located at a distance from the bottom wall of the burner housing.
7. A catalytic burner in accordance with claim 1, further comprising a flow diaphragm with at least one flow opening, the flow diaphragm being provided at the circumferential wall of the burner housing and at least one flow opening is covered by the at least one catalyzer unit.
8. A catalytic burner in accordance with claim 7, wherein: a chamber is formed axially between the projection and the flow diaphragm; the chamber is divided by the catalyzer unit into a radially outer chamber area and a radially inner chamber area.
9. A catalytic burner in accordance with claim 1, wherein the at least one catalyzer unit is formed in the upstream direction or in the downstream direction with an arc shape, conical shape or cylindrical shape.
10. A catalytic burner in accordance with claim 1, further comprising an electrically excitable heating device associated with the porous evaporator device.
11. A catalytic burner in accordance with claim 1, wherein the at least one catalyzer unit comprises a grid support with catalyst material on a surface of the grid support.
12. A catalytic burner in accordance with claim 11, wherein the grid support is deformed to obtain the installed shape of the at least one catalyzer unit.
13. A catalytic burner in accordance with claim 1, wherein; said one of said circumferential wall and said bottom wall of said projection have two diametrically opposite longer sides and two diametrically opposite shorter sides; said side of said one of said circumferential wall and the bottom wall of said projection with said porous evaporator device is one of said longer sides of said one of said circumferential wall and said bottom wall of the projection.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
(2)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12) Referring to the drawings in particular, a catalytic burner that can be used as a parking heater or auxiliary heater in a vehicle is generally designated by 10 in
(13) A mixing chamber generally designated by 24 is provided in the interior of projection 18. A porous evaporator device 28 is provided or carried on the side of the bottom wall 22 of projection 18 facing this mixing chamber 24. This porous evaporator device 28 comprises a disk-shaped evaporator element 30 made of porous material. An electrically excitable heating means 32 is provided between this and the bottom wall 22 of projection 18. The evaporator element 30 may be made, for example, of nonwoven or braided material, foamed ceramic, metal foam or the like.
(14) A fuel feed line extends, for example, concentrically with the longitudinal axis L in the direction of the longitudinal axis L through a volume area located upstream of the mixing chamber 24 into the mixing chamber 24 or into the evaporator element 30 provided at the bottom wall 22. Delivered by a fuel pump, not shown, for example, a metering pump, liquid fuel is fed into the evaporator element 30 via the fuel feed line 34. The liquid fuel is distributed in the inner volume of the porous evaporator element 30 due to the capillary action of said porous evaporator element 30 and evaporated into the mixing chamber 24 on the side of the evaporator element 30 facing the mixing chamber 24.
(15) The volume through which the fuel feed line 34 passes upstream of the mixing chamber 24 forms a combustion air flow chamber 36. The air to be mixed in the mixing chamber 24 with the fuel evaporated there is fed, delivered by a combustion air blower, through this combustion air flow chamber 36. To achieve efficient mixing of this combustion air with the fuel vapor provided in mixing chamber 24, a swirling means 38, which ensures swirling of the combustion air introduced into the mixing chamber 24, may be carried at the bottom wall 16 of burner housing 12. A flame arrester 40, which prevents flames generated in the combustion process from flashing back into an area of the combustion air flow chamber 36 located farther upstream, may be provided farther upstream of the swirling means 38.
(16) The fuel/combustion air mixture produced in the mixing chamber 24 reaches a combustion chamber of the catalytic burner 10 generally designated by 44 through a plurality of slot-like flow openings 42 formed in the circumferential wall 20 of projection 18. The flow openings 42 are elongated, for example, in the direction of the longitudinal axis L and adjoin the bottom wall 22 of projection 18.
(17) A catalyzer device 46 is arranged in the combustion chamber 44. This comprises in the example shown in
(18) After passing through the catalyzer unit 48, the mixture passing through the flow openings 42 enters a chamber 54 formed between the circumferential wall 20 of the projection and the circumferential wall 14 of the burner housing, which chamber is defined axially by the catalyzer unit 50 in an end area located close to the bottom wall 22 of projection 18. The catalyzer unit 50 may have a ring disk-shaped design and be carried on the inner surface of the circumferential wall 14 of the burner housing 12 or/and of the bottom wall 22 of projection 18 or/and of the catalyzer unit 48. The mixture entering chamber 54 can thus react on the surface of the catalyzer unit 48 during its flow through the flow openings 42 or during the flow in chamber 54 and, furthermore, it can react on the surface of the catalyzer unit 50 when leaving chamber 54 and hence during its passage through the catalyzer unit 50.
(19) A flow diaphragm 56, which has, for example, a ring disk-shaped design, is carried farther downstream of the catalyzer unit 50 at the circumferential wall 14 of the burner housing 12. This has, for example, in its central area, a flow opening 58, which is covered by the disk-shaped catalyzer unit 52. The mixture flowing downstream of the catalyzer unit 50, i.e., downstream of chamber 54, in the direction of the flow diaphragm 56 and not yet catalyticly combusted at the catalyzer units 48, 50 can be catalyticly combusted in a last stage of the catalytic reaction at the catalyzer unit 52 in a catalytically supported manner, so that after flowing through the three catalyzer units 48, 50, 52 following each other in the direction of flow, the total quantity of fuel/combustion air mixture produced in mixing chamber 24 is essentially catalyticly combusted. The part of the circumferential wall 14 of the burner housing 12 that is located downstream of the flow diaphragm 56, i.e., the part still following the third catalyzer unit 52, can direct the combustion waste gases with the heat of combustion being carried therein, in the manner of a flame tube, towards a heat exchanger device, not shown in
(20) The catalyzer units 48, 50, 52 of the catalyzer device 46 may be designed, in principle, with a grid-like support, preferably one made of a metallic material, which is coated with catalyst material on its surface. Such a grid-like support makes possible the passage of mixture to be catalyticly combusted by a catalytically supported reaction, but can also be brought at the same time into the desired configuration suitable for installation in a simple manner by deformation. For example, the catalyzer unit 48, which has a generally cylindrical configuration, can thus be bent from a strip-like blank, whose end areas, which now face one another, can be connected to one another in a suitable manner, for example, by connection in material or by deformation. The grid-like support can be coated with the catalyst material before or after this shaping operation.
(21) However, the design of the catalyzer units 48, 50, 52 could also be such, in principle, that the grid-like support itself is built up already from catalyst material and thus also has, of course, catalyst material on its surface for supporting the combustion.
(22) A highly efficient combustion process with comparatively low pollutant emission is guaranteed with a catalytic burner 10 having the design shown in
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(24) The evaporator element 30 of the porous evaporator device 28 is carried directly on the inner side of the bottom wall 22 of projection 18 facing the mixing chamber 24 in the design shown in
(25) The slot-like flow openings 42 provided in the circumferential wall 20 of projection 18 are provided in the design shown in
(26) It should be pointed out that the electrically excitable heating means shown in
(27) The bottom wall 22 of projection 18 extends radially relative to the longitudinal axis L over the circumferential wall 20 of the projection in the embodiment variant shown in
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(29) Chamber 54, i.e., the mixing chamber 24 here, is defined axially by an area of the bottom wall 22 of the projection 18 projecting axially over the circumferential wall 20 of projection 18 and the catalyzer unit 48 at the end area located facing away from the bottom wall 16 of the evaporator housing 12. The fuel/combustion air mixture formed in the mixing chamber 24 flows through the ring-shaped intermediate chamber between the circumferential wall 14 of the burner housing 12 and the bottom wall 22 of projection 18 and thus enters the combustion chamber 44 through the catalyzer unit 48. Two flow diaphragms 56, 58 are provided there at axially spaced locations, each with a flow opening 58, 68 and with a catalyzer unit 52, 70 covering this.
(30) The catalyzer unit 50, which now has an essentially cylindrical shape, is arranged downstream of the catalyzer unit 48. This [catalyzer unit] is located in the radial area of the circumferential wall 20 of the projection and divides the chamber 72 located axially between the bottom wall 22 of projection 18 and the flow diaphragm 56 into a radially outer chamber area 74 and a radially inner chamber area 76. The mixture passing through the catalyzer unit 48 and the combustion waste gases generated at the catalyzer unit 48 enter the chamber 48 or the radially outer chamber area 74 and flow through the essentially cylindrical catalyzer unit 50 in the radially inward direction, so that they enter the central area and hence the area of the flow opening 58 in the flow diaphragm 56. An additional stage of the catalytic reaction is obtained thereby in the area between the upstream flow diaphragm 56 and the outlet from the mixing chamber 24, especially in an area in which the velocity of flow is comparatively high.
(31) It should be pointed out that the heating of the evaporator element can be achieved by heat transport. An electrically excitable heating means could, of course, also be arranged on the rear side of the evaporator element 30 facing away from the mixing chamber 24 in this embodiment as well.
(32) An alternative embodiment of a catalytic burner is shown in
(33) The burner housing 12a is designed without the projection recognizable in the figures described above in the design of a catalytic burner 10a shown in
(34) The porous evaporator device 28a or the porous evaporator element 30a thereof is carried on the side of the bottom wall 16a of the burner housing 24a facing away from the combustion chamber 44a and facing the mixing chamber 24a. The evaporator element 30a can be heated by the heat of combustion generated in the combustion chamber 44a. An electrically excitable heating means could, of course, be provided here as well between the evaporator element 30a and the bottom wall 16a. The evaporator element 30a is essentially planar, disk-shaped advantageously covers the entire outer side of the bottom wall 16a.
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(36) An electrically excitable heating means could be provided for heating or for additionally heating the evaporator element 30a between this and the bottom wall 16a of the burner housing 12a in this embodiment as well. As an alternative or in addition, heating can take place by means of heat conduction or heat radiation from the area of the combustion chamber 44a or from assembly units adjoining this, especially the flow diaphragm 56a or the catalyzer unit 58a as well as also from the circumferential wall 14a of the burner housing 12a.
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(38) It should be pointed out that especially the catalyzer units being carried at the respective flow diaphragms and, of course, also the catalyzer units being carried at other locations may, of course, also be provided with such an arch and with the surface enlargement generated thereby in all other embodiments. This embodiment can be easily obtained especially if, as was described above, the catalyzer units are designed with a grid-like support, preferably one made of a metallic material, which, made before or after the application of the catalyst material or optionally of catalyst material proper, can be brought to the desired installation configuration by shaping. Other shapes, for example, a conical or cylindrical shape of the catalyzer units, are, of course, possible as well. Arching in the downstream direction while maintaining the principle of enlarging the surface that can be used for the catalytic reaction is possible as well.
(39)
(40) For example, web elements 82a, 82a made of a metallic material, which ensure intensified heat transfer from the catalyzer units 52, 52a to the evaporator element 30a and thus support the evaporation of the fuel from the evaporator element 30a, are located between the evaporator element 30a of the porous evaporator device 28a and the catalyzer units 52a, 52a.
(41) It should be pointed out that these web elements 82, 82a may be provided independently from the shape and also the number and positioning of the catalyzer units 52a, 52a. Furthermore, it should be pointed out that a different number of flow openings and catalyzer units associated therewith may, of course, be provided in the case of the flow diaphragms of the other embodiments as well. In particular, a central flow opening, which is consequently concentric to the longitudinal axis L and, surrounding this, a plurality of eccentrically positioned flow openings could be provided as well.
(42) Another alternative embodiment of a catalytic burner is shown in
(43) In the design shown in
(44) The fuel feed line 36b ends in a nozzle area 90b designed, for example, in the manner of a venturi tube already before the porous evaporator device 28b. The fuel released from the fuel feed line 36b in the liquid form, for example, in the form of droplets, is delivered by a part of the combustion air being delivered in the combustion air flow chamber 36b through the nozzle area 90b in the direction of the inner area of the pot-like porous evaporator device 28b. The fuel reaches the inner surface of the porous evaporator device 28b, is absorbed by this and is removed in the vapor form on the surface of said evaporator device, especially the surface facing outward, by the combustion air stream flowing along said surface.
(45) An electrically excitable heating means 32b carried on the outer side of the bottom wall area 28b can be used to heat the porous evaporator device 28b. Said heating means can be energized via the webs 84b, 84b carrying the porous evaporator device 28b in an electrically insulated manner.
(46) To carry out a first stage of the catalytic reaction already where the mixing of combustion air and fuel begins, i.e., on the surface of the porous evaporator device 28b, the porous evaporator device may be provided, for example, coated, with catalyst material on its surface, so that a first catalyzer unit 48b is already formed in this area. It can consequently be recognized here that the volume area that is used as a mixing chamber 24b, on the one hand, namely, the volume area containing the porous evaporator device 28b in the additional housing section 78b can also be used in part as a combustion chamber or as part of the combustion chamber 44b. The functions are consequently combined here by generating fuel vapor, on the one hand, and by providing a catalyzer unit, on the other hand, in the porous evaporator device 28b. The functions are also combined in the use of a volume area as a mixing chamber 24b, on the one hand, and as part of the combustion chamber 44b, on the other hand. It should be pointed out that, in particular, this combination of functions can also be achieved in the embodiments described above by complete mixing of the fuel vapor with the combustion air being able to take place not only in the mixing chamber but also in the parts of the combustion chamber still following same.
(47) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.