Dust collection device
10357781 ยท 2019-07-23
Assignee
Inventors
Cpc classification
B03C3/70
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/366
PERFORMING OPERATIONS; TRANSPORTING
International classification
B03C3/36
PERFORMING OPERATIONS; TRANSPORTING
B03C3/09
PERFORMING OPERATIONS; TRANSPORTING
B03C3/47
PERFORMING OPERATIONS; TRANSPORTING
B03C3/70
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A dust collection device can be fitted to windows in a room, thus not only cleaning air while ventilating air within a space targeted for cleaning but also cleaning air outside of the space. A dust collection device is constructed by laminating first insulation type electrodes and second insulation type electrodes alternately via spacers. The insulation type electrodes have a configuration in which both sides of first electrodes (second electrodes) are coated by first insulating layers (second insulating layers). Furthermore, a power supply is connected to the electrodes, and the electrodes are grounded. In addition, a plurality of first through holes (second through holes) is provided in rows in the insulation type electrodes. Furthermore, the positions of the through holes in the insulation type electrodes are arranged in a plane view so as to be a prescribed distance from the positions of the through holes in the insulation type electrodes.
Claims
1. A dust collection device comprising: a first insulation type electrode including a first sheet-shaped electrode having at least one surface is coated with a first insulating layer, a first voltage being applied to the first sheet-shaped electrode, and a second insulation type electrode including a second sheet-shaped electrode having at least one surface coated with a second insulating layer, a second voltage different from the first voltage being applied to the second sheet-shaped electrode, the second insulation type electrode being laminated with the first insulation type electrode via an insulating spacer, wherein provided in the first insulation type electrode is a plurality of first ventilation holes penetrating from the first insulating layer to the first sheet-shaped electrode and exposing a part of the first sheet shaped electrode inside, provided in the second insulation type electrode is a plurality of second ventilation holes penetrating from the second insulating layer to the second sheet-shaped electrode and exposing a part of the second sheet shaped electrode inside, and the second ventilation holes are disposed and positioned to deviate by a predetermined distance from the first ventilation holes in a plan view.
2. The dust collection device according to claim 1, wherein the first sheet-shaped electrode inside each of the first ventilation holes is exposed in a donut shape as viewed from the first insulating layer side, and the second sheet-shaped electrode inside each of the second ventilation holes is exposed in a donut shape as viewed from the second insulating layer side.
3. The dust collection device according to claim 1, wherein the first sheet-shaped electrode inside each of the first ventilation holes is formed into a brush-shaped electrode made of conductive fibers directed toward a center side from an inner circumference of the first ventilation hole, and the second sheet-shaped electrode inside each of the second ventilation holes is formed into a brush-shaped electrode made of conductive fibers directed toward a center side from an inner circumference of the second ventilation hole.
4. The dust collection device according to claim 1, wherein a plurality of small holes is formed in the sheet-shaped first electrode inside each of the first ventilation holes, and a plurality of small holes is formed in the second sheet-shaped electrode inside each of the second ventilation holes.
5. The dust collection device according to claim 1, wherein the first insulating layer is coated on each of two surfaces of the first sheet-shaped electrode of the first insulation type electrode, the second insulating layer is coated on each of two surfaces of the second sheet-shaped electrode of the second insulation type electrode, the first ventilation holes penetrate across the first insulating layer on each side of the first sheet-shaped electrode in a state that a part of the first sheet-shaped electrode exposes inside, and the second ventilation holes penetrate across the second insulating layer on each side of the second sheet-shaped electrode in a state that a part of the second sheet-shaped electrode inside.
6. The dust collection device according to claim 1, wherein the first voltage with a positive potential or a negative potential is applied to the first sheet-shaped electrode, and the second voltage with zero potential is applied to the second sheet-shaped electrode.
7. The dust collection device according to claim 1, wherein each of the second ventilation holes is disposed so as to be positioned at substantially a center between two of the first ventilation holes adjacent to each other provided in the first insulation type electrode in a plan view.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(20) Hereinafter, best modes of the present invention will be described with reference to the drawings.
First Embodiment
(21)
(22) As shown in
(23) Specifically, in this embodiment, as shown in
(24) The first insulation type electrode 2 is a sheet-shaped electrode formed by coating both surfaces of a sheet-shaped first electrode 21 by first insulating layers 22.
(25)
(26) As shown in
(27) Then, a negative terminal of a direct current power supply 23 having a grounded positive terminal is connected to the first electrode 21, and a negative voltage as a first voltage is applied to the first electrode 21. In this embodiment, 6 kV is applied as the first voltage.
(28) As shown in
(29) Specifically, each first ventilation hole 24 consists of a hole 22a opened in the upper first insulating layer 22, a hole 21a opened in the first electrode 21, and a hole 22a opened in the lower first insulating layer 22, and bore diameters of the holes 21a and 22a are set equal to each other. Accordingly, inside each first ventilation hole 24, a section 21b of the first electrode 21 is exposed on an inner circumferential surface of the first ventilation hole 24.
(30) On the other hand, the second insulation type electrode 3 is a sheet-shaped electrode formed by coating both surfaces of a sheet-shaped second electrode 31 by second insulating layers 32.
(31)
(32) As shown in
(33) The second electrode 31 is grounded, and a zero voltage as the second voltage is applied to the second electrode 31.
(34) As shown in
(35) These second ventilation holes 24 also have the same size and the same shape as those of the first ventilation holes 24, and each consists of a hole 32a opened in one second insulating layer 32, a hole 31a opened in the second electrode 31, and a hole 32a opened in the other second insulating layer 32, and a section 31b of the second electrode 31 is exposed on an inner circumferential surface of the second ventilation hole 34.
(36) The second ventilation hole 34 described above is disposed so that its position deviates by a predetermined distance from the position of the first ventilation hole 24 of the first insulation type electrode 2 in a planar view. Specifically, as shown in
(37) Areas of the first insulation type electrode 2 and the second insulation type electrode 3 described above are properly set according to a use situation of the dust collection device 1, and in this embodiment, a thickness of each first insulating layer 22 (second insulating layer 32) of the first insulation type electrode 2 (second insulation type electrode 3) is set to 20 m to 300 m, a thickness of the spacer 4, that is, a distance between the first insulation type electrode 2 and the second insulation type electrode 3 is set between 0.3 mm and 5 mm. A diameter of each first ventilation hole 24 (second ventilation hole 34) is set to a value between 0.1 mm and 5 mm, and a distance between first ventilation holes 24 and 24 (second ventilation holes 34 and 34) adjacent to each other is set to a value between 10 mm to 60 mm.
(38) Next, operation and effects of the dust collection device 1 of this embodiment are described.
(39)
(40) In
(41) In this state, when air A containing dust s is flowed via the plurality of first ventilation holes 24 of the front (left in
(42) Then, the dust s electrically charged with negative polarity is electrostatically attracted to a front surface (left surface in
(43) Thereafter, the air A passes through the plurality of second ventilation holes 34 of the second insulation type electrode 3, and at this time, dust s that was not electrically charged by negative corona discharge in the first ventilation holes 24 is electrically charged with positive polarity by positive corona discharge in the second ventilation holes 34, and enters the space between the second insulation type electrode 3 and the first insulation type electrode 2-2 together with the air A.
(44) Then, the dust s electrically charged with positive polarity is electrostatically attracted to the front surface of the first insulating layer 22 in the first insulation type electrode 2-2 electrically charged with negative polarity. The dust s with negative polarity that was not electrostatically attracted to the front surface of the second insulating layer 32 electrically charged with positive polarity but flowed into the space between the second insulation type electrode 3 and the first insulation type electrode 2-2 is electrostatically attracted to the rear surface of the second insulating layer 32.
(45) Thereafter, the air A from which dust s has been removed flows out to the outside from the plurality of first ventilation holes 24 of the rear first insulation type electrode 2-2.
(46) At this time, since the second ventilation holes 34 of the second insulation type electrode 3 deviate from the first ventilation holes 24 by a distance d2 (refer to
(47) If a position of a section 21b of the first electrode 21 exposed inside the first ventilation hole 24 and a position of a section 31b of the second electrode 31 exposed inside the second ventilation hole 34 are close to each other, before corona discharge occurs, spark discharge may occur between the sections 21b and 31b. However, in the dust collection device 1 of this embodiment, the position of the section 21b of the first electrode 21 and the position of the section 31b of the second electrode 31 deviate from each other by a distance d2, so that spark discharge hardly occurs between these electrodes.
(48) In the dust collection device 1 that has such operation and effects, as described above, a thickness of each first insulating layer 22 (second insulating layer 32) of the first insulation type electrode 2 (the second insulation type electrode 3) can be set to 20 m to 300 m, and a thickness of the spacer 4 can be set between 0.3 mm and 5 mm, so that the entire dust collection device 1 can be formed into one sheet shape that is lightweight and thin and does not require a large space. As a result, when dust s adheres to the dust collection device 1 and the device is contaminated, the contamination can be washed out, and maintenance of the device can be easily performed.
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(50) The dust collection device 1 according to this embodiment is structured to have one sheet shape, and suction air from the front surface and exhaust the air from the rear surface, so that the device can be installed in accordance with a window, etc., in a room.
(51) Specifically, as shown in
(52) When the dust collection devices 1-1 and 1-2 are fitted to the windows 101 and 102 in the room 100 as described above, air A outside the room 100 passes through the dust collection device 1-1 and most of dust is removed by the dust collection device 1-1. Then, this air A flows into the room 100, and then flows out of the room 100 via the dust collection device 1-2. At this time, the air A contains dust that could not be removed by the dust collection device 1-1 and dust that originally existed in the room, however, this dust is removed by the dust collection device 1-2, and clean air A flows out of the room 100.
(53) Therefore, air inside the room 100 is always ventilated by the dust collection devices 1-1 and 1-2. That is, fresh air A is continuously supplied into the room 100, so that an oxygen decrease in the room 100 does not occur. Air in the entire room 100 is cleaned by the dust collection device 1-2.
(54) Further, air A cleaned by the dust collection device 1-2 flows out of the room 100, so that the air outside the room 100 is also cleaned.
Second Embodiment
(55) Next, a second embodiment of the present invention is described.
(56)
(57) As shown in
(58) Specifically, in the first ventilation hole 24 of each first insulation type electrode 2, a bore diameter of the hole 22a of the upper first insulating layer 22 in the drawing is set to be larger than a bore diameter of the hole 21a of the first electrode 21 and a bore diameter of the hole 22a of the lower first insulating layer 22 in the drawing.
(59) Accordingly, an exposed portion 21c of the first electrode 21 becomes an upper surface, and as shown in
(60) In addition, in the second ventilation hole 34 of each second insulation type electrode 3 as well, a bore diameter of the hole 32a of the upper second insulating layer 32 in the drawing is also set to be larger than a bore diameter of the hole 31a of the second electrode 31 and a bore diameter of the hole 32a of the lower second insulating layer 32 in the drawing.
(61) Accordingly, an exposed portion 31c of the second electrode 31 becomes an upper surface, and as shown in
(62) With this construction, by the exposed portions 21c and 31c exposed in donut shapes, the capacity for electrically charging dust is increased, so that dust attraction capacity is improved.
(63) In this embodiment, the exposed portions 21c and 31c are formed on the upper surfaces of the first electrode 21 and the second electrode 31, however, as a matter of course, it is also possible that the exposed portions 21c and 31c are formed on lower surfaces of the first electrode 21 and the second electrode 31 by setting the bore diameters of the holes 22a and 32a of the lower first and second insulating layers 22 and 32 in the drawing to be larger than the bore diameters of the holes 21a and 31a of the first and second electrodes 21 and 31 and the bore diameters of the holes 22a and 32a of the upper first and second insulating layers 22 and 32 in the drawing.
(64) Other constructions, operations, and effects are the same as those in the first embodiment described above, and description thereof is omitted.
Third Embodiment
(65) Next, a third embodiment of the present invention is described.
(66)
(67) As shown in
(68) Specifically, a part of the first electrode 21 is exposed inside the first ventilation hole 24 of the first insulation type electrode 2, and this exposed portion 21d is formed of conductive fibers directed toward a center side from an inner circumference of the first ventilation hole 24.
(69) Accordingly, the exposed portion 21d of the first electrode 21 forms a brush-shaped electrode having a clearance 21a1 as a small hole as shown in
(70) On the other hand, a part of the second electrode 31 is also exposed in the second ventilation hole 34 of the second insulation type electrode 3, and this exposed portion 31d is formed of conductive fibers directed toward a center side from an inner circumference of the second ventilation hole 34.
(71) Accordingly, the exposed portion 31d of the second electrode 31 forms a brush-shaped electrode having a clearance 31a1 as a small hole as shown in
(72) With this construction, by the brush-shaped exposed portions 21d and 31d, the capacity for electrically charging dust can be improved. In addition, only small dust of dust contained in air pass through the small clearances 21a1 of the exposed portions 21d and 31d of the first and second electrodes 21 and 31, and entrance of large dust is blocked by the brush-shaped exposed portions 21d and 31d.
(73) Other constructions, operations, and effects are the same as those in the first and second embodiments, and description thereof is omitted.
Fourth Embodiment
(74) Next, a fourth embodiment of the present invention is described.
(75)
(76) As shown in
(77) Specifically, in the first ventilation hole 24 of each first insulation type electrode 2, by setting the bore diameter of the hole 22a of the upper first insulating layer 22 in the drawing to be large, the first electrode 21 is exposed inside the hole 22a. In the exposed portion 21e of the first electrode 21, a plurality of small holes 21a2 are formed, and a plurality of small holes 22a1 communicating with the plurality of small holes 21a2 are formed in the lower first insulating layer 22 in the drawing.
(78) Accordingly, the exposed portion 21e of the first electrode 21 is exposed, and as shown in
(79) In the second ventilation hole 34 of each second insulation type electrode 3 as well, by setting the bore diameter of the hole 32a of the upper second insulating layer 32 in the drawing to be large, the second electrode 31 is exposed inside the hole 32a. In the exposed portion 31e of the second electrode 31, a plurality of small holes 31a2 are formed, and a plurality of small holes 32a1 communicating with the plurality of small holes 31a2 are formed in the lower second insulating layer 32 in the drawing.
(80) Accordingly, the exposed portion 31e of the second electrode 31 is exposed, and as shown in
(81) With this construction, by the exposed portions 21e and 31e of the first and second electrodes 21 and 31, the capacity for electrically charging dust can be improved. Only small dust of dust contained in air pass through the small holes 21a2 and 31a2 of the first and second electrodes 21 and 31, and entrance of large dust is blocked by the exposed portions 21e and 31e of the first and second electrodes 21 and 31.
(82)
(83) In the embodiment described above, as shown in
(84) As shown in
(85) Other constructions, operations, and effects are the same as those of the first to third embodiments described above, so that description thereof is omitted.
(86) (Modification)
(87) Next, modifications of the first to fourth embodiments described above will be described.
(88)
(89) In the first to fourth embodiments described above, as shown in
(90) However, the structure of each first insulation type electrode 2 (second insulation type electrode 3) is not limited to that formed by coating both surfaces of the first electrode 21 (second electrode 31) by the first insulating layers 22 (second insulating layers 32).
(91) That is, in the first to fourth embodiments, as shown in
(92) Other constructions, operations, and effects are the same as those of the first to fourth embodiments, and description thereof is omitted.
(93) The present invention is not limited to the embodiments described above, and can be variously modified and changed within the spirit and scope of the present invention.
(94) For example, in the above-described embodiments, as a first voltage, a negative voltage of 6 kV is applied to the first electrodes 21, and as a second voltage, a voltage of 0 kV is applied to the second electrode 31, however, the first and second voltages are not limited to these. The first and second voltages are arbitrary voltages as long as they are different in potential from each other and cause a potential difference between the first electrode and the second electrode.
(95) In the embodiments described above, each of the second ventilation holes 34 is disposed so as to be positioned at substantially the center between two first ventilation holes 24 adjacent to each other provided in the first insulation type electrode 2, however, each second ventilation hole 34 is only required to deviate by a predetermined distance from the first through hole 24, and the deviation amount is arbitrary.
(96) The total number of the first and second insulation type electrodes 2 and 3 and the total number of the first and second ventilation holes 24 and 34 are arbitrary.
(97) The first embodiment described above shows an example in which, as shown in
(98) In the embodiments described above, as shown in
(99) However, the term adjacent to each other means not only an adjacent state in a lateral direction in the drawing. That is, the term adjacent to each other also includes adjacent to each other in a diagonal direction and a vertical direction in the drawing. Therefore, as shown in
(100) Further, as shown in
(101) In the dust collection device according to the present embodiment, as described above, by disposing each of the second ventilation holes of the second insulation type electrode so as to be positioned at substantially the center between two first ventilation holes adjacent to each other of the first insulation type electrode in a planar view, spark discharge can be more effectively prevented. However, the present invention is not limited only to a dust collection device including first and second ventilation holes disposed as described above, and a dust collection device in which second ventilation holes are disposed so that positions of the second ventilation holes deviate by a predetermined distance from positions of the first ventilation holes in a planar view is also included within the scope of the present invention.
(102) In the embodiments described above, a direct current power supply is illustrated as a power supply 23, however, an alternating current power supply or a pulsed power supply can also be used.
REFERENCE SIGNS LIST
(103) 1, 1-1, 1-2 . . . dust collection device, 2, 2-1, 2-2 . . . first insulation type electrode, 3 . . . second insulation type electrode, 4 . . . spacer, 21 . . . first electrode, 21a, 21a1 21a2, 22a, 22a, 22a1, 31a, 31a1, 31a2, 32a, 32a, 32a1 . . . hole, 21b, 31b . . . section, 21c, 21d, 21e, 21e1, 31c, 31d, 31e, 31e1 . . . exposed portion, 22 . . . first insulating layer, 23 . . . power supply, 24, 24-1, 24-2 . . . first ventilation hole, 31 . . . second electrode, 32 . . . second insulating layer, 34 . . . second ventilation hole, 100 . . . room, 101, 102 . . . window, A . . . air, s . . . dust.