Light device, especially a headlight for motor vehicles

Abstract

A light device, especially a headlight for motor vehicles, comprises a holding bushing (1), covered by a translucent cover (2), and an inner chamber (3) having mounted there in an optical system (5) for generation of light rays and enabling of controlled selective changes of a light trace on a projection surface. The optical system includes a lens (51) and a light assembly (52) comprising at least one light source and a carrier to carry the light source. The lens is arranged in a fixed position with respect to the position of the translucent cover, and the position of the light assembly is selectively adjustable in a controlled way with respect to the position of the lens by movement of the light assembly in direction (A) and/or by movement in direction (B), wherein the directions (A) and (B) are substantially perpendicular to direction of optical axis (C) of the lens.

Claims

1. A light device, especially a headlight for motor vehicles, comprising a holding bushing (1), covered by a translucent cover (2), and an inner chamber (3) where an optical system (5) for generation of light rays and enabling of controlled selective changes of a light trace on a projection surface, especially carriageway, is mounted, wherein the optical system (5) includes a lens (51) and a light assembly (52) comprising at least one light source (71), a cooler (9) for dissipation of heat generated by the light source (71), and a carrier (72) to carry the light source (71), wherein the lens (51) is arranged in a fixed position with respect to the position of the translucent cover (2), and the position of the light assembly (52) is selectively adjustable in a controlled manner with respect to the position of the lens (51) by selective movement of the light assembly (52) in direction (A) and/or by selective movement in direction (B), wherein the directions (A) and (B) are substantially perpendicular to direction of optical axis (C) of the lens (51), and wherein the light device comprises a first drive means (25) for control of the selective movement of the light assembly (52) in the direction (A) and a second drive means (26) for control of the selective movement of the light assembly (52) in the direction (B).

2. The light device according to claim 1, wherein the direction (A) makes an acute angle with the direction (B).

3. The light device according to claim 1, wherein the direction (A) is substantially perpendicular to the direction (B).

4. The light device according to claim 1, wherein the light assembly (52) comprises a first actuator (12) to which the carrier (72) carrying at least one light source (71) is connected, wherein the first actuator (12) is connected to the first drive means (25) for controlled selective movement of the first actuator (12) in the direction (A), said light assembly further comprising a second actuator (13) connected to the second drive means (26) for controlled selective movement of the second actuator (13) in the direction (B), wherein the first actuator (12) is connected to the second actuator (13) in such a manner that movement of the second actuator (13) in the direction (B) by a certain distance simultaneously causes movement of the first actuator (12) in the direction (B) by the same distance.

5. The light device according to claim 4, wherein the connection of the first actuator (12) to the second actuator (13) is implemented in such a manner that the second actuator (13) is fitted with a supporting part, on which or in which the first actuator (12) is mounted in a selectively slidable manner.

6. The light device according to claim 5, wherein the supporting part is a hollow body (14), the longitudinal axis of which lies in the direction (A), and in which the first actuator (12) is mounted, with the mounting adapted to selectively allow a sliding movement of the first actuator (12) in the direction (A).

7. The light device according to claim 4, wherein the first actuator (12) has a cylindrical part at its end, which cylindrical part is fitted with a male thread (15) for engagement with the first drive means (25), said first drive means comprising a toothed wheel (16a) fitted with an inner hole with an inner profile engaging with the male thread (15), and a worm gear having a worm for selective engagement with the teeth of the toothed wheel (16a), so that the rotation of the worm is converted to a linear sliding movement of the first actuator (12) in the direction (A).

8. The light device according to claim 4, wherein the second actuator (13) has a cylindrical part at its end, which cylindrical part is fitted with a male thread (15) for engagement with the second drive means (26), said second drive means comprising a toothed wheel (17a) fitted with an inner hole with an inner profile engaging with the male thread (15), and a worm gear having a worm for selective engagement with the teeth of the toothed wheel (16b), so that the rotation of the worm is converted to a linear sliding movement of the second actuator (13) in the direction (B).

9. The light device according to claim 4, wherein the first actuator (12) includes a cooling channel (93) for cooling media flow where cooling fins (92) of the cooler (9) are mounted.

10. The light device according to claim 1, wherein the cooler (9) includes at least one cooling element (91) and cooling fins (92), the cooling element (91) situated between the carrier (72) of the at least one light source (71) and the cooling fins (92), for dissipation of heat to the cooling fins (92).

11. The light device according to claim 1, wherein the light assembly (52) includes a reflector (8) for reflection of light generated by the light source (71) towards the lens (51).

12. The light device according to claim 1, wherein the light assembly (52) includes a plurality of light sources (71) carried by at least one carrier (72) and arranged on a plane that is substantially perpendicular to the optical axis (C) of the lens (51).

13. The light device according to claim 1, wherein the light device includes at least one diaphragm (10) situated between the lens (51) and the light source (71).

14. The light device according to claim 13, wherein the position of the diaphragm (10) can be, independently of the movement of the light assembly (52), selectively changed in a controlled way.

15. The light device according to claim 13, wherein the diaphragm (10) is part of the light assembly (52), the position of which light assembly (52) can be selectively adjusted in a controlled manner.

Description

OVERVIEW OF FIGURES IN THE DRAWINGS

(1) The invention will be clarified in a more detailed manner with the use of its embodiment examples with references to attached drawings, where:

(2) FIG. 1 shows a vertical cross-section through the light device with a covering mask,

(3) FIG. 2 shows a vertical cross-section through one of the embodiments of the light device of the projector type,

(4) FIG. 3 shows the internal arrangement of another one of the embodiments of the light device in a perspective view and within the bushing and cover, a portion of which is broken away,

(5) FIG. 4 shows a perspective detail of the internal arrangement of the actuators of the light device of FIG. 3, in a partial cross-section,

(6) FIG. 5 shows a vertical cross-section through the actuators and cooler of the light device of FIG. 3,

(7) FIG. 6 shows a detail of the internal arrangement of the actuators of the light device of FIG. 3 in a perspective view, with a partial cross-section, and with a portion of the housings of the actuators broken away,

(8) FIGS. 7a through 7d show examples of embodiments of the arrangement of the sliding mechanisms in the walls of the actuators,

(9) FIGS. 8a, 8b, 8c, 8d, 9a, 9b, 9c and 9d show the arrangement of the actuators with regard to the horizontal and vertical direction,

(10) FIG. 10 shows a vertical cross-section through another one of the embodiments of the light device of the projector type,

(11) FIG. 11 shows a vertical cross-section through another one of the embodiments of the light device of the projector type, and

(12) FIG. 12 shows a vertical cross-section through another one of the embodiments of the light device.

EXAMPLES OF EMBODIMENTS

(13) With reference to FIG. 1, the light device includes a holding bushing 1, covered by a translucent cover 2, and the inner chamber 3 of the headlight where the covering mask 4 and the optical system 5 are mounted. The optical system 5 comprises a static lens 51 and a movable light assembly 52. The static lens 51 is fixed with respect to the position of the holding bushing 1, translucent cover 2 and covering mask 4. On the other hand, the position of the light assembly 52 is selectively adjustable in the direction A and in the direction B.

(14) For the purposes of this invention and the whole description and patent claims, by a movement in the direction A or the direction B is meant a movement along any line having the direction A or the direction B, respectively, and the movement covers both movement forward and movement backward, i.e. both orientations, so that direction A or direction B covers both orientations (forward and backward). Both the directions A and B are perpendicular or substantially perpendicular to the direction of optical axis C of the lens 51, and the directions A and B can make a right, acute or obtuse angle together (e.g. in the embodiment of FIG. 1 the directions A and B make the right angle).

(15) FIG. 2 shows an embodiment of the light device where the static lens 51 of the optical system 5 is set up in the inner chamber 3 of the headlight by means of the holder 6, the position of which is invariable with respect to the position of the holding bushing 1, translucent cover 2 and covering mask 4. In this particular case the light assembly 52 comprises a light unit 7 including a light source 71 and carrier 72, reflector 8, cooler 9 and diaphragm 10, wherein the diaphragm 10 is, through a sliding, rotary or sliding mechanism 11, further independently and selectively movable with respect to the other optical elements 7, 8, 9 of the light assembly 52. In this embodiment, the directions B and C lie on the axes Z and X of a Cartesian rectangular system and the direction A is parallel to the axis Y of the Cartesian system, (the direction A naturally merges with the axis Y if the second actuator 13 is respectively shifted in the direction B). However, the directions A, B and the optical axis C may also be generally situated in the Cartesian system in another way, which will be explained below.

(16) FIG. 3 shows another possible embodiment where the light assembly 52 includes a light source 71, carrier 72 and cooler 9 as well as the first actuator 12 and the second actuator 13.

(17) FIGS. 2 to 6 use the reference mark 25 to refer to the first drive means 25 for the control of the movement of the light assembly 52 in the direction A and the reference mark 26 to refer to the second drive means 26 for the control of the movement of the light assembly 52 in the direction B. The drive means 25, 26 can be realized with a number of drive mechanisms some examples of which will be mentioned in more detail below. Although the next examples show the application of always the same drive mechanism for the drive means 25 as well as 26, it is obvious that the drive means 25, 26 can use mutually different drive mechanisms.

(18) The first actuator 12 and the second actuator 13, enabling independent movement in the direction A and in the direction B, are shown in FIGS. 4, 5 and 6. The second actuator in the particular embodiment example is fitted with a hollow body 14 that the first actuator 12 is mounted in in a selectively slidable manner. The first actuator 12 and the second actuator 13 are fitted at one of their ends with a male thread 15, there being an adjacent toothed wheel 16a, 16b with a corresponding profile, adapted for torque transfer between the worm gear 17 and the linearly moving actuator 12 and 13. In the inner space of the first actuator 12 the cooling elements 91 of the cooler 9 are situated. In the embodiment shown in FIG. 5, in the second actuator 13 a through cooling channel 93 is provided for cooling media flow, which the cooling fins 92 of the cooler 9 protrude into. The first actuator 12 is fitted on its perimeter with two recesses 21 and O-rings 22 seated in them in such a manner as to prevent leaking of the cooling media from the cooling channel 93 between the outer surface of the first actuator 12 and the inner surface of the hollow body 14, and at the same time to support the slidable mounting between these surfaces. The actuator 13 is, at its outwardly oriented ends, seated in anchoring elements 20 that are fitted with recesses along their perimeter 18, where O-rings 19 are seated for sliding mounting of the actuator 13 in the anchoring elements 20.

(19) The first actuator 12 moves in a selectively slidable manner in the hollow body 14, e.g. a tube, which the second actuator 13 is fitted with. During this selective sliding movement, the cooling element 91 of the cooler 9 is carried to the left or to the right. Rotation of the toothed wheel 16a around the axis that is parallel to the direction B, which is, in the embodiment shown in FIGS. 4 to 6, equal to the vertical axis Z of the rectangular Cartesian coordinate system, causes movement of the second actuator 13 along the direction B. Rotation of the toothed wheel 16b around the axis that is parallel to the direction A, which is, in the embodiment shown in FIGS. 4 to 6, equal to the horizontal axis Y of the rectangular Cartesian system, enables movement of the first actuator 12 in the direction A. Thus, the position of the cooler 9, to which at least one light unit 7 is attached, can be selectively adjusted to create the required light trace on the projection surface or carriageway.

(20) The drive means 25 and 26 are supplied with their own drive energy e.g. (not shown in the drawings) servo motors, electric motors or various other known drives, while for the transformation of the drive force to the sliding movement of the actuator 12 and 13, a number of drive mechanisms can be employed as documented by the examples shown in FIGS. 7a to 7d, where FIG. 7a schematically shows a drive mechanism based on a threaded tube, FIG. 7b depicts a threaded rod, FIG. 7c depicts a toothed rack, and FIG. 7d depicts a central screw.

(21) FIGS. 8a-8d and 9a-9d are presented to schematically show various examples of possible mutual positions of the directions A and B with respect to the axes Y and Z, therefore the first actuator 12 and the second actuator 13 are only shown in a very simplified way. One of the options is that the directions A, B and the optical axis C lie on the axes Y, Z and X of a rectangular Cartesian coordinate system where the axes Y and X can lie on the horizontal plane and the axis Z is vertical. This situation is schematically shown in FIG. 8a. In other embodiments that are applicable in practice, the mutual arrangement of the directions A, B and optical axis C may however be differentoptions of such arrangements implementable in practice are shown in FIGS. 8b, 8c, 8d, 9a, 9b, 9c and 9d. E.g. in the arrangement shown in FIG. 8b the direction B deflects from the axis Z by the angle , or both the directions A, B may deflect from the respective axes Y and Z by the angles ,, which may be both the same (see FIG. 9a) and different (FIG. 9b). If the angles and , are the same and if they amount to 90, the direction A (and thus the first actuator 12) will lie on the axis Z and the direction B on the axis Ythis embodiment is shown in FIG. 8c. If the angles and are different, it means at the same time that the invention also considers such embodiments where the longitudinal axis of the first actuator 12, which is equal to the longitudinal axis of the hollow body 14, does not make the right angle with the longitudinal axis of the second actuator 13. In addition, such designs can be realized when the relative system of mutually perpendicular axes X, Y and Z, with respect to which the above mentioned directions A and B can assume various positions as discussed above, is shifted in plane, but on a plane making an acute angle with the horizontal plane.

(22) FIGS. 10 and 11 show more possible embodiments of the light device in accordance with the invention. In the embodiments of FIGS. 10 and 11, the light system 52 comprises one light source 71 attached to the carrier 72 and a cooler 9 for transfer of heat generated by the light source 71. The light assembly 52 can be selectively moved in the directions A and B to change the light trace produced by the light device on the projection surface. In the embodiment shown in FIG. 10, in the second actuator 13 a through cooling channel 93 is provided for cooling media flow, which the cooling fins 92 of the cooler 9 protrude into. In the embodiment shown in FIG. 11, the second actuator 13, outside the area of the hollow body 14, is made of a full material. The first actuator is then mounted in a selectively slidable manner in the hollow body 14 the second actuator 13 is fitted with.

(23) FIG. 12 shows an embodiment of the light device comprising the static part and the selectively movable light assembly 52. The light assembly 52 includes three rows of light sources 71 fixed to one carrier 72 and to one cooler 9.

(24) The invention is not only restricted to the examples of embodiments of the invention described above, but it also comprises all the modifications and suitable adaptations that fall within the framework of the patent claims attached hereto.

LIST OF REFERENCE MARKS

(25) 1carrying bushing 2translucent cover 3inner chamber 4covering mask 5optical system 6holder 7light unit 8reflector 9cooler 10diaphragm 11sliding mechanism 12first actuator 13second actuator 14hollow body 15male thread 16a, 16btoothed wheel 17worm gear 18recess 19O-ring 20anchoring element 21recess 22O-ring 25first drive means 26second drive means 51lens 52light assembly 71light source 72carrier 91cooling elements 92cooling fins 93cooling channel A, Bdirections Coptical axis of the lens X, Y, Zcoordinate axes of the Cartesian coordinate system