Alkenyl Ether Polyols
20190218335 ยท 2019-07-18
Inventors
Cpc classification
C08G18/755
CHEMISTRY; METALLURGY
C08G18/6715
CHEMISTRY; METALLURGY
C07C41/03
CHEMISTRY; METALLURGY
C08G18/10
CHEMISTRY; METALLURGY
C07C217/28
CHEMISTRY; METALLURGY
International classification
C08G18/67
CHEMISTRY; METALLURGY
C08G18/28
CHEMISTRY; METALLURGY
C08G18/10
CHEMISTRY; METALLURGY
C07C217/28
CHEMISTRY; METALLURGY
C07C41/03
CHEMISTRY; METALLURGY
Abstract
The invention relates to a method for producing radiation-curable alkenyl ether polyols, to radiation-curable alkenyl ether polyols produced using the method according to the invention, and to the use thereof for the synthesis of radiation-interlinkable oligomers or polymers by means of polyaddition reactions or polycondensation reactions, in particular for the synthesis of radiation-curable polyesters, polyethers, polyurethanes and polyureas, particularly preferably UV-curable polyurethanes. The invention also relates to radiation-curable polyurethane polymers that are obtained by reacting at least one alkenyl ether polyol according to the invention with a polyisocyanate.
Claims
1-14. (canceled)
15. An alkenyl ether polyol of formula (I) or (V) ##STR00036## where R.sub.1 is selected from a divalent organic residue; an at least divalent linear or branched, substituted or unsubstituted, alkyl with 1 to 20 carbon atoms; or a linear or branched, substituted or unsubstituted, heteroalkyl with 1 to 20 carbon atoms and at least one oxygen or nitrogen atom, R.sub.2 is selected from an organic residue; an organic residue with at least one OH group and/or 1 to 1000 carbon atoms; an optionally divalent or polyvalent, linear or branched, substituted or unsubstituted, alkyl with 1 to 20 carbon atoms; or a linear or branched, substituted or unsubstituted, heteroalkyl with 1 to 20 carbon atoms and at least one oxygen or nitrogen atom, R.sub.3 is selected from an organic residue; an organic residue with 1 to 1000 carbon atoms; an optionally divalent or polyvalent, linear or branched, substituted or unsubstituted, alkyl with 1 to 20 carbon atoms; a linear or branched, substituted or unsubstituted, heteroalkyl with 1 to 20 carbon atoms and at least one oxygen or nitrogen atom; a (poly)alkylene glycol of the formula O[CHR.sub.aCH.sub.2O].sub.bR.sub.b, where b is 1 to 100, R.sub.a is H or a C.sub.1-4 alkyl residue, and R.sub.b is OH or ##STR00037## in formula (I), X is O, S, C(O)O, OC(O)O, C(O)OC(O)O, NR.sub.x, NR.sub.xC(O)O, NR.sub.xC(O)NR.sub.x, or OC(O)NR.sub.x, in formula (V), X is O, S, OC(O), OC(O)O, OC(O)OC(O), NR.sub.z, NR.sub.zC(O)O, NR.sub.zC(O)NR.sub.z, or OC(O)NR.sub.z, each R and R is selected independently from among H, C.sub.1-20 alkyl, and C.sub.2-20 alkenyl; or one of R and R is H and the other is C.sub.1-4 alkyl; or both R and R are H, each A, B, and C is independently selected from among CRR, R and R are selected independently from among H, a functional group, an organic residue, and C.sub.1-20 alkyl; or R and R together or with the carbon atom to which they are bonded are an organic residue; or two of R and R that are bonded to neighboring carbon atoms form a bond together in order to form a double bond between the neighboring carbon atoms, is a single or double bond, and if it is a double bond, the C that bonded to R.sub.2 bears only one substituent R or R, m is an integer from 1 to 10, n, p and o are each 0 or an integer from 1 to 10, where n+p+o=1 or 2, s and t are each 0 or an integer from 1 to 10, where s+t=1 or 2, R.sub.x is H, an organic residue, or ##STR00038## and if X is not NR.sub.x where ##STR00039## R.sub.2 has at least one substituent that is selected from among OH and ##STR00040## and R.sub.z is H, an organic residue, or ##STR00041## and if X is not NR.sub.z where ##STR00042## than R.sub.3 has at least one substituent that is selected from among OH and ##STR00043##
16. A radiation-crosslinkable oligomers or polymers that is the reaction product of a mixture comprising at least one alkenyl ether polyol as set forth in claim 15.
17. UV- and EB-curable polyesters, polyethers, polyurethanes, and polyureas that are the reaction product of a mixture comprising at least one alkenyl ether polyol as set forth in claim 15.
18. A UV-curable polyurethane polymer that is the reaction product of a mixture comprising at least one alkenyl ether polyol as set forth in claim 15 and a polyisocyanate.
Description
EXAMPLES
Materials Used:
[0135] 4-hydroxybutyl vinyl ether (HBVE) (BASF) and 3-aminopropyl vinyl ether (APVE) (BASF) were stored over molecular sieve 4 .
Sodium (Merck) was washed in dry diethyl ether and cut into pieces. 1,4-butanediol diglycidyl ether (BDDGE, Sigma-Aldrich, 95%), 2,3-epoxy propanol (glydidol, glycid; Evonik), isopropyl glycidyl ether (IPGE, Raschig), epichlorohydrin (Solvay, 99.8%), isophorone diisocyanate (IPDI) (Merck, 99%), polypropylene glycol (PPG) (Dow Chemical, Voranol 2000 L, 2000 g/mol), 1-heptanol (Acros Organics, 98%), dimethyl tin dineodecanoate (Momentive, Fomrez catalyst UL-28), 4,4-dimethyldiphenyl iodonium hexafluorophosphate (Omnicat 440, IGM 98%), hexamethylenediamine (99%, Merck), tetrabutylammonium bromide (TBAB, 99%, Acros Organics), and sodium hydroxide (Riedel-de-Hen, 99%) were used as received.
Example 1: Synthesis of a Vinyl Ether Polyol (VEOH)
[0136] 139.51 g (1.2 mol) HBVE were readied in a 250 ml round-bottom flask. A dropping funnel with pressure equalization was connected and 24.78 g (0.12 mol) BDDGE readied therein. The entire apparatus was dried in a vacuum and flooded with nitrogen. 7.00 g (0.3 mol) of sodium were added. After the sodium had dissolved completely, BDDGE was added slowly. The temperature was controlled such that it did not exceed 50 C. After the addition of the BDDGE was completed, stirring was performed for a time period of 30 minutes at 50 C. 50 ml of water were added in order to hydrolyze the remaining alcoholate. The product was washed several times with saturated sodium chloride solution and water and reduced in a vacuum in order to remove residual reactant and water. Yield: 76%. .sup.1H-NMR (CDCl.sub.3), xy MHz): (pp)=1.6-1.8 (12H, mid-CH.sub.2 butyl), 2.69 (2H, OH, H/D exchangeable), 3.4-3.55 (16H, CH.sub.2OCH.sub.2), 3.70 (4H, CH.sub.2O-vinyl), 3.94 (2H, CHO), 3.98 (1H, CH.sub.2CHO trans), 4.17 (1H, CH.sub.2CHO cis), 6.46 (1H, CH.sub.2CHO gemi).
Example 2
[0137] 50.58 g (0.5 mol) APVE and 139.44 g (81.2 mol) IPGE were readied in a 250 ml round-bottom flask and heated to reflux. The progressing exothermic reaction was controlled such that a temperature of 175 C. was not exceeded. The reaction was cooled to room temperature, and after IR spectroscopy indicated the conversion of the desired quantity of epoxide, 20 ml of sodium hydroxide (1 mol/l) were added, and the emulsion was heated to 100 C. over a period of 30 min in order to hydrolyze the remaining epoxide residues. The organic phase was washed several times with water and dried under reduced pressure. Yield: 54%. .sup.1H-NMR (CDCl.sub.3, xy MHz): (pp)=1.15 (12H, CH.sub.3), 1.82 (2H, mid-CH.sub.2 propyl), 2.45-2.80 (6H, CH.sub.2N), 3.05-3.30 (2H, OH), 3.40 (4H, CH.sub.2O-isopropyl), 3.59 (2H, CH isopropyl), 3.73 (2H, CH.sub.2O-vinyl), 3.81 (2H, CHOH), 3.99 (1H, CH.sub.2CHO trans), 4.18 (1H, CH.sub.2CHO cis), 6.45 (1H, CH.sub.2CHO gemi).
Example 3
[0138] 58.08 g (0.5 mol) HBVE were readied in a 250 ml round-bottom flask, A dropping funnel with pressure equalization was connected and 7.41 g (0.13 mol) glycidol readied therein. The apparatus was dried in a vacuum and flooded with nitrogen. 3.00 g (0.13 mol) of sodium were added. After the sodium had dissolved completely, glycidol was added slowly. The temperature was controlled such that it did not exceed 50 C. The mixture was stirred over a period of 20 min at 50 C. after the glycidol had been added completely. 50 ml of water were added in order to hydrolyze the remaining alcoholates. The product was washed several times with saturated sodium chloride solution and water and reduced in a vacuum in order to remove any residual reactant and water. Yield: 77%. .sup.1H-NMR (CDCl.sub.3, xy MHz): (pp)=1.6-1.8 (4H, mid-CH.sub.2 Butyl), 3.40-3.75 (2H, CH.sub.2O-vinyl+2H, CH.sub.2O-glyceryl+1H, CHOH+1H, CH.sub.2OH+OCH.sub.2CHOH+2x 1H, OH), 3.85 (1H, CH.sub.2OH), 3.99 (1H, CH.sub.2CHO trans), 4.19 (1H, CH.sub.2CHO cis), 6.47 (1H, CH.sub.2CHO gemi), no remaining epoxide peaks were observed.
Example 4a: Synthesis of 4-Glycidyl Butyl Vinyl Ether (GBVE)
[0139] 116.16 g (1 mol) HBVE and 10.51 (0.05 mmol) tetrabutylammonium bromide were readied in a 1 l round-bottom flask using a dropping funnel with pressure equalization. A mixture of 300 ml toluene and 300 ml 50% aqueous sodium hydroxide solution were added. The reaction mixture was cooled with an ice bath and stirred rapidly. 148.16 g (2 mol) epichlorohydrin were added slowly, and the resulting emulsion was stirred over a period of 16 h at room temperature. The organic phase was washed several times with saturated sodium chloride solution and water. Solvent was removed under reduced pressure, and the product was purified by means of vacuum distillation in order to obtain a colorless liquid. Yield: 66%. .sup.1H-NMR (CDCl.sub.3, 400 MHz): (ppm)=1.6-1.8 (4H, mid-CH.sub.2 butyl), 2.60 (1H, CH.sub.2 epoxide), 2.79 (1H, CH.sub.2 epoxide), 3.14 (1H, CH epoxide), 3.38 (1H, CH.sub.2 glycidyl ether), 3.53 (2H, CH.sub.2O-glycidyl), 3.65-3.75 (2H, CH.sub.2O-vinyl+1H, CH.sub.2 glycidyl ether), 3.97 (1H, CH.sub.2CH O trans), 4.17 (1H, CH.sub.2CHO cis), 6.47 (1H, CH.sub.2CHO gemi).
Example 4b: Synthesis of 4-Glycidyl Carbonate Butyl Vinyl Ether (GBVE)
[0140] 4-glycidyl carbonate butyl vinyl ether (GCBVE) was synthesized via CO.sub.2 insertion in 17.22 g (0.1 mol) 4-glycidyl butyl vinyl ether in a process as described in the literature (Poly. Chem., 2013, 4, pp. 4545-4561). Yield: 87%. .sup.1H-NMR (CDCl.sub.3, 400 MHz): (ppm)=1.6-1.8 (4H, mid-CH.sub.2 Butyl), 3.55 (2H, CH.sub.2O-glycidyl carbonate), 3.62 (1H, CH.sub.2-carbonate), 3.70 (2H, CH.sub.2O-vinyl+1H, CH.sub.2-carbonate), 3.99 (1H, CH.sub.2CHO trans), 4.19 (1H, CH.sub.2CHO cis), 4.39 (1H, CH.sub.2 carbonate), 4.50 (1H, CH.sub.2 carbonate), 4.82 (1H, CH carbonate), 6.46 (1H, CH.sub.2CHO gemi), 2.5-3.5 (CH.sub.2/CH epoxide). Integration shows <2% remaining epoxy.
Example 5: Polyol Synthesis Through Ring-Opening of GCBVE with Hexamethylenediamine
[0141] 10.81 g (50 mmol) GCBVE and 2.95 g (25 mmol) hexamethylenediamine were readied in a round-bottom flask and heated for 9 h to 80 C. Conversion was observed through disappearance of the carbonate-CO valence vibration bands in the IR spectrum. Yield: quantitative.
Example 6: Synthesis of Vinyl Ether-Functionalized Polyurethanes
[0142] The polyurethanes were synthesized in batches of 15-40 g each. The stoichiometry was calculated such that an NCO-terminated prepolymer was obtained that had a number-average molecular weight of M.sub.n=5000 g/mol. The polyols were dried in a small round-bottom flask in a vacuum at 75 C. The isocyanate compounds were then added at 40 C. A sample of the mixture was removed for IR-spectroscopic investigations. The bands corresponding to NCO valence vibration at approximately 2550 cm.sup.1 was integrated and correlated with the original concentration of the isocyanate groups. The catalyst (50 mg/100 g product, as 50% solution in dry acetone) was then added, and the mixture was carefully heated to 80 C. After one hour of reaction time, an aliquot was removed in order to confirm the desired isocyanate concentration using IR spectroscopy. 90% of the stoichiometric quantity of the end-capping agent was added in order to avoid an excess of hydroxyl groups in the product and, after 30 min, another sample was removed in order to confirm the almost complete conversion of the isocyanate by means of IR spectroscopy. The product was then diluted with dry acetone to 50% polyurethane content. Yield: 95%.
Example 7: Synthesis of a Vinyl Ether-Functionalized Polyurethane
[0143] 10.00 g of the vinyl ether polyol synthesized in example 1 were degassed under reduced pressure at 75 C. At 40 C., 5.82 g isophorone diisocyanate (Merck, 99%) and 0.0162 g Fomrez catalyst UL-28 (Momentive) were then added, and the mixture was heated slowly to 80 C. Side chain vinyl ether-functionalized polyurethane prepolymer (sc-VEPU) was obtained. After 1 h, 0.62 g 4-hydroxybutyl vinyl ether were added, and the reaction mixture was stirred for another 30 minutes in order to also convert the terminal isocyanate groups with HBVE, thereby producing additional terminal vinyl ether groups. The synthesis is shown schematically in
[0144] For purposes of comparison, a vinyl ether-terminated polyurethane (t-VEPU) and an inactive alkyl-terminated polyurethane (i-PU) was synthesized from IPDI and polypropylene glycol (PPG) (Dow Chemical, Voranol 2000 L, 2000 g/mol) using 1-heptanol or HVBE as end group capping means. For t-VEPU, a vinyl ether functionality of 2 was thus obtained.
[0145] Curing was performed as follows: 1.98 g of the polyurethane functionalized with vinyl ether side chains (sc-VEPU) were mixed with 0.02 g Omnicat 440 (IGM) and 2 g acetone (solvent), with the latter being removed subsequently under reduced pressure. The formulation was applied as a thin film onto a surface and cured under UV irradiation (Omnicure S2000SC, 10 s) in order to yield a tack-free film. The sc-VEPU film applied to a glass surface and cured is shown in
Example 8: Synthesis of a Hydrated Vinyl Ether Polyol (Hsc-VEPU)
[0146] A solution of the VEOH from example 1 (0.02 mol/L) in methanol was hydrated using an HC-2.SS H-Cube device for continuous hydration (ThalesNano). The required quantity of hydrogen was produced through electrolysis of water and then dried. The solution of the reactant was then loaded with hydrogen under a pressure of 20 bar at 25 C. in a mixing chamber and fed at a constant flow rate of 1.2 ml/min through the reaction chamber, which contained a 10% Pd/C (CatCart 30) catalyst cartridge. Methanol was removed under reduced pressure. Yield: 98%. .sup.1H-NMR (CDCl.sub.3, 400 MHz): (ppm)=1.2 (6H, CH.sub.3), 1.6-1.8 (12H, mid-CH.sub.2 butyl), 3.4-3.55 (24H, CH.sub.2OCH.sub.2), 3.93 (2H, CHO), 4.19 & 6.46 (residual vinyl ether, peak integration showed 1-2% residue). The synthesis is shown schematically in
[0147] 4-hydroxybutyl vinyl ether was then added, and the reaction mixture was stirred for another 30 minutes in order to convert the terminal isocyanate groups with HBVE, thereby producing terminal vinyl ether groups. For hsc-VEPU, a vinyl ether functionality of 2 was thus obtained.
Example 9: UV-NIR Rheometry
[0148] The simultaneous measurement of the viscoelastic characteristics and the absorption of near-infrared (NIR) spectra after UV initiation was carried out using a rheometer and an experimental setup as described by Scherzer (Scherzer, T.; SchrOder, M. W. Proc. RadTech Europe 2009 Conference 2009). An Anton Paar MCR 302 rheometer was used in conjunction with a Bruker MPA FT-NIR spectrometer and an Omnicure S 2000 SC light source, with both being triggered by the Rheometer software. The experimental setup is shown schematically in
[0149]
[0150] The hsc-VEPU, which also bears only terminal vinyl ether groups, was prepared in order to study the influence of the polyurethane backbone. The short polyol structure of the hydrated VEOH shifts the composition in the direction of a higher content of hard urethane segments, which leads to stronger intermolecular interactions and higher initial viscosity. Accordingly, the storage modulus is significantly higher at the beginning and develops at a lower rate after UV initiation. This can be attributed to reduced mobility on the part of the functional groups and slower diffusion kinetics. Macromonomers in particular are strongly influenced by increased viscosities. On the other hand, the slower reaction clearly shows the post-curing. Even though the cured hsc-VEPU exhibits a greater storage modulus than t-VEPU, it is still slightly tacky.
[0151] By contrast, the high-quality vinyl ether-functionalized sc-VEPU cures with a comparable backbone structure to a tack-free film and, as a direct consequence of the high crosslinking rates that can be achieved, exhibits an outstanding storage modulus, which is important particularly for its suitability as a building material.
[0152]
[0153] Slightly negative values for the residual vinyl ether concentration in
[0154] The results of the measurements are shown in
TABLE-US-00001 n(NCO) A(NCO) [mmol] % [Counts] % Reactant 45.0 100 9567 100 Prepolymer 14.3 32 3005 31 Terminated 1.4 3 276 3
[0155]
TABLE-US-00002 n(NCO) A(NCO) [mmol] % [Counts] % Reactant 45.0 100 9839 100 Prepolymer 14.3 32 3022 31 Terminated 1.4 3 358 4
[0156]
TABLE-US-00003 n(NCO) A(NCO) [mmol] % [Counts] % Reactant 52.4 100 26020 100 Prepolymer 6.3 12 4600 18 Terminated 0.6 1 294 1
[0157] It can be seen that the reaction can be controlled well under the given conditions.
[0158]
TABLE-US-00004 n(NCO) A(NCO) [mmol] % [Counts] % Reactant 52.4 100 25601 100 Prepolymer 6.3 12 3277 13 Terminated 0.6 1 201 1
BRIEF DESCRIPTION OF THE DRAWINGS
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