Method of Fabricating Separating Membrane of Flow Battery for Achieving Low Impedance and Low Permeability
20190221862 ยท 2019-07-18
Inventors
Cpc classification
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/188
ELECTRICITY
International classification
H01M8/18
ELECTRICITY
Abstract
A method is provided to fabricate a Nafion separating membrane for achieving low impedance and low permeability. Sodium 4-styrenesulfonate (NASS) is grafted to the surface of the membrane through an oxygen plasma induced grafting technique. A modified Nafion-g-NASS membrane is thus fabricated for a vanadium redox flow battery (VRFB) with the permeability of vanadium ions reduced and the conductivity of protons improved. The modified membrane shows higher ion exchange capacity and permeating conductivity along with enhanced voltage efficiency (VE), coulombic efficiency (CE) and energy efficiency (EE). Due to the low permeability of vanadium ions, the VRFB with the modified membrane shows slower self-discharge than that with the pristine Nafion membrane. After 200 cycles of charging and discharging, the VE, CE and EE remain stable. In particular, the modified VRFB shows a higher rate of capacity retention than the pristine VRFB.
Claims
1. A method of fabricating a separating membrane of a flow battery for achieving low impedance and low permeability, comprising steps of: (a) Pretreatment of separating membrane: obtaining a Nafion membrane to be processed with a soaking pretreatment; (b) Oxygen-plasma activation: activating said Nafion membrane through an oxygen-plasma treatment to obtain oxygen radicals on surface of said Nafion membrane; and (c) Grafting of hydrophilic monomer of sodium 4-styrenesulfonate (NASS): immersing said activated Nafion membrane in a NASS monomer, wherein copolymerization is processed between said oxygen radicals and the carbon-carbon double bonds (CC) of said NASS monomer;a hydrophilic group of sulfonates (SO.sub.3.sup.) is grown on said surface of said Nafion membrane; said sulfonates obturate holes of said Nafion membrane; and protons having a smaller size but not vanadium ions having a bigger size pass through said Nafion membrane.
2. The method according to claim 1, wherein, in step (a), said soaking pretreatment comprises steps of: (a1) immersing said Nafion membrane in hydrogen peroxide (H.sub.2O.sub.2) at a temperature of 6595 celsius degrees ( C.) for a period of 5070 minutes (min); (a2) immersing said Nafion membrane in deionized water at a temperature of 6595 C. for a period of 25-35 min; (a3) immersing said Nafion membrane in sulfuric acid (H.sub.2SO.sub.4) at a temperature of 6595 C. for a period of 25-35 min; and (a4) washing said Nafion membrane with deionized water to remove H.sub.2SO.sub.4.
3. The method according to claim 1, wherein, in step (b), said oxygen-plasma treatment is processed for 5-8 min.
4. The method according to claim 1, wherein, in step (b), said oxygen-plasma treatment uses an oxygen flow with a volume fixed at 2030 liters per minute.
5. The method according to claim 1, wherein, in step (b), said oxygen-plasma treatment uses a wattage fixed at 50-200 watts.
6. The method according to claim 1, wherein, in step (c), said activated Nafion membrane is immersed in 5-15 weight percent of said NASS monomer at a temperature of 5585 C. to process said copolymerization by grafting for 2030 hours.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention will be better understood from the following detailed description of the preferred embodiment according to the present invention, taken in conjunction with the accompanying drawings, in which
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DESCRIPTION OF THE PREFERRED EMBODIMENT
[0039] The following description of the preferred embodiment is provided to understand the features and the structures of the present invention.
[0040] Please refer to
[0041] (a) Pretreatment of separating membrane 11: A Nafion membrane 2 is provided to be processed with a soaking pretreatment.
[0042] (b) Oxygen-plasma activation 12: The Nafion membrane 2 is activated through an oxygen-plasma treatment to generate oxygen radicals on the surface of the Nafion membrane 1a.
[0043] (c) Grafting of hydrophilic monomer of NASS 13: The activated Nafion membrane 2a is immersed in a NASS monomer. Therein, copolymerization is processed between the oxygen radicals and the carbon-carbon double bonds (CC) of the NASS monomer; a hydrophilic group of sulfonates (SO.sub.3.sup.) is grown on the surface of the Nafion membrane to obtain a Nafion-g-NASS membrane 1b; with more of the sulfonates generated on the surface of the Nafion-g-NASS membrane, protons are conducted with increased conductivity owing to charge attraction, but the sulfonates obturate holes of the Nafion membrane; and, thus, protons having a smaller size pass through the Nafion membrane but vanadium ions having a bigger size are further stopped from being permeated. Thus, a novel method of fabricating a separating membrane of a flow battery for achieving low impedance and low permeability is obtained.
[0044] The oxygen-plasma activation is shown in
[0045] Along with all the above characteristics, the present invention fabricates the separating membrane whose main effects are clearly presented in the following for illustrating the present invention but not for limiting.
[0046] Method
[0047] [Graft-Polymerization of NASS]
[0048] The Nafion membrane used is Nafion 212. In
[Hydrophilicity Test]
[0049] The contact angle of the surface of the membrane is measured by using a contact angle goniometer (DSA 100, Krss GmbH, Hamburg, Germany). The water uptake of the membrane is calculated by using the following formula:
where W.sub.d is the weight of a dry sample, and W.sub.w is the weight measured after immersing the sample in deionized water for 24 h.
[Surface Grafting Density]
[0050] The surface density of the sulfate groups of NASS is measured by dyeing the membrane with 0.01 gram per milliliter (g.Math.mL.sup.1) of C.I. Basic Blue 17 (Chroma-Gesellschaft GmbH, Munster, Germany) at 30 C. and pH10 for 5 h. Afterwards, adsorbed dye molecules are removed by being rinsed with double-distilled water before being immersed in 0.1 mole (M) of NaOH. Lastly, the membrane is immersed in 50 volume percent (vol %) of acetic acid to desorb associated dye molecules. An absorbance at 633 nanometers (nm) is measured to calculate dye concentration.
[Determination of Ion Exchange Capacity (IEC)]
[0051] The protonated membrane is immersed in 1M of NaCl for 24h to replace H.sup.+ with Na.sup.+. Then, the solution was titrated with 0.01 M of NaOH to determine the concentration of exchanged H. The IEC is calculated through the following formula:
where V.sub.NaOH is the titrating volume, C.sub.NaOH is the concentration of NaOH (0.01M), and m.sub.dry is the dry mass of polymer.
[Through-Plane Conductivity]
[0052] A cell for area resistance test is used to measure the through-plane conductivity of the membrane. Each half-cell contains 50 milliliters (mL) of 1.2M of VOSO.sub.4 in 2.5M of H.sub.2SO.sub.4/3M of HCl. The electrodes are held by an electrode holder at a fixed distance apart and a fixed depth of immersion. Before testing, the membrane is immersed in 1.2M of VOSO.sub.4 in 2M of H.sub.2SO.sub.4/3M of HCl for over 24 h. The conductivities of the membrane are determined by an impedance at an AC amplitude of 0.2 volts (V) over a frequency range of 1 to 106 hertz (Hz) by using a frequency response analyzer (Model 1255B, Solartron Analytical, Leicester, UK). The area resistance of the membrane, R (ohm square centimeter, .Math.cm.sup.2), is calculated with the following formula:
R.Math.(R.sub.1R.sub.2)A,
where R.sub.1 and R.sub.2 are the resistances () of the cell with and without the membrane, respectively, and A is the effective membrane area (cm.sup.2).
[Ex-Situ Chemical Stability]
[0053] The membrane is cut into pieces (24 cm.sup.2) and soaked in 20 mL of 0.1M VO.sub.2.sup.+ in 2.5M of H.sub.2SO.sub.4/3M of HCl. The degradation of the membrane is determined by monitoring the change of the concentration of VO.sub.2.sup.+ and VO.sup.2+ in the solution. The absorbance of the solution at 760 nm is periodically determined spectrometrically. The absorbance of the solution is then converted to concentration.
[Single Cell Construction]
[0054]
[VRFB Single Cell Test]
[0055] For testing, negative and positive solutions of 1.2M V.sup.2+/V.sup.3+ in 2.5M H.sub.2SO.sub.4/3M HCl and 1.2M VO.sup.2+/VO.sup.2+ in 2.5M H.sub.2SO.sub.4/3M HCl are prepared, respectively. The volume of each of the solutions is 80 mL. The VRFB single cell is charged and discharged at a current density of 80-180 mA.Math.cm.sup.2. The VRFB is charged to 1.6V and discharged at 0.8V to avoid corroding the electrodes of carbon felts 44 and the graphite bipolar plates 43. The cycling life test is processed at a current density of 120 mA.Math.cm.sup.2. The test of self-discharge begins at a state of charge (SOC) of 50% and ends when the voltage is below 0.8V.
[0056] Results
[Characteristics of Membranes]
[0057] Table 1 summarizes the characteristics of the Nafion 212 and Nafion-g-NASS membranes. As is shown, the grafting of NASS on the surface of Nafion 212 membrane does not significantly affect the thickness of the membrane. The water uptake of Nafion-g-NASS membrane remains almost unchanged. However, Table 1 shows that Nafion-g-NASS membrane has a lower water contact angle due to the hydrophilic NASS on the exposed surface (the grafting density of the sulfate group is 36.6 nano-moles per square centimeter (nmol.Math.cm.sup.2), indicating the surface of Nafion-g-NASS membrane is more hydrophilic. As shown in Table 1, the IEC of Nafion-g-NASS is higher than that of pristine Nafion. In addition, the area resistance of the Nafion-g-NASS membrane is lower than that of the pristine Nafion membrane owing to that the additional free sulfate groups on the surface are beneficial for improving proton conductivity.
TABLE-US-00001 TABLE 1 Membrane Performance Nafion Nafion-g-NASS Modified content (wt %) 0.8 Contact angle () 94 66 Thickness (m) 51 52 IEC (mmol .Math. g.sup.1) 1.12 1.28 permeability (wt %) 45.5 46.5 Area resistance ( .Math. cm.sup.2) 2.48 1.92
[Permeability of Vanadium Ions]
[0058] The membrane in a VRFB is used to prevent the cross mixing of vanadium ions in each half cell, which is governed by the permeability of vanadium through the membrane. Thus the membrane must exhibit low permeability of vanadium ions to reduce self-discharge.
[0059]
[Water Transport Measurements]
[0060]
[0061] The Nafion-g-NASS membrane exhibits much lower water transport and permeability than the Nafion 212 membrane. Therefore, VRFB/Nafion-g-NASS will show better cell performance than VRFB/Nafion.
[Chemical Stability of Membranes]
[0062] A membrane separator must be chemically stable to maintain the long-term battery performance. The highly oxidative VO.sub.2.sup.+ ions generated at anode side of a battery during charging can cause the degradation of membrane, which leads to the reduction of VO.sub.2.sup.+to VO.sup.2+. Therefore, monitoring the change in VO.sup.2+ concentration offers useful insights into the stability of the membrane. In the present invention, the membranes are exposed to a VO.sup.2+ solution (0.1 M VO.sub.2.sup.+ in 2.5 M H.sub.2SO.sub.4/3M HCl) at room temperature for a maximum of 30 days.
[0063]
[Charge-Discharge Curves]
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[Open-Circuit Voltage (OCV)]
[0065]
[Performance of VRFB Single Cell-1]
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[Performance of VRFB Single Cell-2]
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[0070]
[0071] Importantly, the difference in CE between VRFB/Nafion-g-NASS and VRFB/Nafion is smaller than the difference in VE. The difference is due to the shorter permeation time for vanadium ions and lower ohmic polarization of the VRFB containing the Nafion-g-NASS membrane at higher current densities. Furthermore, the lower ohmic polarization and permeability of vanadium ions through the Nafion-g-NASS membrane also improve the discharge capacity, as shown in
[0072] From the foregoing, the surface of the Nafion 212 membrane is grafted with NASS via the oxygen-plasma-induced grafting technique. By so doing, the surface-modified membrane exhibits a permeation of vanadium ion 32% of that of the pristine Nafion 212 membrane because the surface pores of the modified membrane are blocked by grafted NASS layer. In addition, modification with NASS provides sulfate groups on the surface of the Nafion membrane, resulting in a higher IEC and greater through-plane conductivity than those of the pristine Nafion 212 membrane. Furthermore, the contact angle measurements show that the extra sulfate groups on the exposed surface make the surface hydrophilic. On using the modified membrane in a VRFB cell, the lower vanadium crossover leads to a reduction in self-discharge. The results from charge-discharge cycling at 120 mA.Math.cm.sup.2 show that the CE, VE and EE of VRFB/Nafion-g-NASS are respectively 0.8%, 2%, and 2.6% higher than those of VRFB/Nafion. Moreover, no serious damage is found for the Nafion-g-NASS membrane after immersing in VO.sub.2.sup.+ solution for 30 days, which suggests chemical stability. The chemical stability is also proved by the cycling in vanadium and mixed-acid solutions. Furthermore, the cycle performance of VRFB/Nafion-g-NASS remains stable accompanied with a stable efficiency and discharge capacity over 200 cycles, which attributes to the lower permeability of vanadium ions through the modified membrane. Thus, the results indicate that, by grafting NASS onto the Nafion membrane, the permeability of vanadium ions is greatly reduced, which thus improves the performance of VRFB.
[0073] Accordingly, the present invention has the following characteristics:
[0074] 1. The transporting of vanadium ions is low with small cross-contamination and reduced self-discharge for improving energy efficiency.
[0075] 2. The ion permeability is high with low membrane resistance and high voltage efficiency.
[0076] 3. A certain mechanical strength is obtained with chemical resistance, oxidation resistance and a long life cycle.
[0077] 4. Water permeability is small during charging and discharging the battery, which holds the aqueous balance of electrolytes for anode and cathode.
[0078] To sum up, the present invention is a method of fabricating a separating membrane of a flow battery for achieving low impedance and low permeability, where, through an oxygen plasma induced grafting technique, sulfonates (SO.sub.3.sup.) are grown on the surface of a Nafion membrane to increase conductivity of protons; the sulfonates obturate holes of the Nafion membrane to stop vanadium ions having a bigger size from being permeated; and the permeability of vanadium ions is thus reduced while the conductivity of protons is improved by using the modified membrane.
[0079] The preferred embodiment herein disclosed is not intended to unnecessarily limit the scope of the invention. Therefore, simple modifications or variations belonging to the equivalent of the scope of the claims and the instructions disclosed herein for a patent are all within the scope of the present invention.