CONTINUOUS STRAND WEAVING HEXAGON PIN LOOMS AND METHODS OF USE
20190218693 ยท 2019-07-18
Inventors
Cpc classification
D03D33/00
TEXTILES; PAPER
D03D13/004
TEXTILES; PAPER
International classification
Abstract
A method and system for forming a hexagonal woven fabric provide a hexagonal pattern loom including loom pins arranged in a hexagonal pattern to form a structure for engaging a continuous yarn strand. The loom pins form a top angled side of the hexagonal pattern and a bottom angled side of the hexagonal pattern. A set of the loom pins form two opposite straight sides of the hexagonal pattern forming the hexagonal pattern loom. A bias weaving process uses the continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of the single continuous yarn strand. Traditional back-and-forth weaving uses the continuous yarn strand as weft strands in the middle section of parallel yarn strand portions for forming a rectangular woven fabric section. A hexagonal woven fabric uses the continuous yarn strand.
Claims
1. A method for forming a hexagonal woven fabric, comprising the steps of: providing a single continuous yarn strand for forming said hexagonal woven fabric; providing a hexagonal pattern loom comprising: a loom frame; a plurality of loom pins perpendicularly embedded into said loom frame and protruding predetermined distance for engaging and holding the single continuous yarn strand; said loom pins arranged in a hexagonal pattern to form a structure for engaging said yarn; wherein a first predetermined subset of said loom pins form a top angled side of said hexagonal pattern; a second predetermined subset of said loom pins form a bottom angled side of said hexagonal pattern; and a third predetermined subset of said loom pins form two opposite straight sides of said hexagonal pattern, said two opposite straight sides connecting to said top angled side and said bottom angled side to form the pin spacing for said hexagonal pattern loom; bias weaving using the continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of the single continuous yarn strand, said middle section forming a plurality of weaving warps for continuing to weave using the single continuous yarn strand; traditional back-and-forth weaving using said continuous yarn strand as weft strands in said middle section of parallel yarn strand portions for forming a rectangular woven fabric section; wherein upon completing said back-and-forth weaving step said top woven triangle fabric section, bottom woven triangle fabric section, and said rectangular woven fabric section form a hexagonal woven fabric using the continuous yarn strand; and separating said hexagonal woven fabric from said hexagonal pattern loom.
2. The method of claim 1, wherein said loom pins forming said two opposite straight sides connecting to said top angled side and said bottom angled side comprising spacing for resulting in equally evenly distributed woven pattern across the entirety of said hexagonal loom pattern.
3. The method of claim 1, further comprising the step of beginning said bias weaving method by tying said continuous yarn strand to a predetermined top loom pin.
4. The method of claim 3, further comprising the step of continuing said bias weaving method from said top loom pin until said continuous yarn strand reaches two joint pins joining said top angled side, said opposite straight sides, and said bottom angled side.
5. The method of claim 1, wherein said combination of said bias weaving step and said traditional back-and-forth weaving step form one half of said hexagonal woven fabric.
6. The method of claim 1, further comprising the step of packing at least one of said top woven triangle fabric section and said bottom woven triangle fabric section for improving the even distribution of the weaving across said hexagonal woven fabric.
7. The method of claim 1, wherein said two opposite sides of said hexagonal loom pattern comprise a length essentially equal to each of two sides of said top angled side and said bottom angled side, and further performing said bias weaving step and said traditional back-and-forth weaving step to yield a radially symmetric hexagonal woven fabric.
8. The method of claim 1, wherein said two opposite sides of said hexagonal loom pattern comprise a length significantly longer than each of two sides of said top angled side and said bottom angled side, and further performing said bias weaving step and said traditional back-and-forth weaving step to yield a hexagonal woven fabric having symmetry along said significantly longer length and said top angled side and said bottom angled side, but not radial symmetry.
9. A system for forming a hexagonal woven fabric using a single continuous yarn strand, comprising: a hexagonal pattern loom comprising: a loom frame; a plurality of loom pins perpendicularly embedded into said loom frame and protruding a predetermined distance from said loom frame sufficient to engage said yarn; said loom pins arranged in a hexagonal pattern to form; wherein a first predetermined subset of said loom pins form a top angled side of said hexagonal pattern; a second predetermined subset of said loom pins form a bottom angled side of said hexagonal pattern; and a third predetermined subset of said loom pins form two opposite straight sides of said hexagonal pattern, said two opposite straight sides connecting to said top angled side and said bottom angled side to form the pin spacing for said hexagonal pattern loom; said top angled side and said bottom angled side for supporting bias weaving using the continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of the single continuous yarn strand, said middle section forming a plurality of weaving warps for continuing to weave using the single continuous yarn strand; said two opposite straight sides of said hexagonal pattern for supporting traditional back-and-forth weaving using said continuous yarn strand as weft strands in said middle section of parallel yarn strand portions for forming a rectangular woven fabric section; wherein upon completing said back-and-forth weaving step said top woven triangle fabric section, bottom woven triangle fabric section, and said rectangular woven fabric section form a hexagonal woven fabric using the continuous yarn strand; and a yarn disengagement device for separating said hexagonal woven fabric from said hexagonal pattern loom.
10. The method of claim 9, wherein said loom pins forming said two opposite straight sides connecting to said top angled side and said bottom angled side comprise spacing for resulting in equally evenly distributed woven pattern across the entirety of said hexagonal loom pattern.
11. The method of claim 9, further comprising to a predetermined top loom pin for supporting the step of beginning said bias weaving method by tying said continuous yarn strand.
12. The method of claim 11, further comprising two joint pins joining said top angled side, said opposite straight sides, and said bottom angled side for supporting the step of continuing said bias weaving method until said bias weaving method reaches said joint pins for transitioning to said traditional back-and-forth weaving step.
13. The method of claim 9, wherein hexagonal pattern comprises a half-hexagon pattern for permitting said combination of said bias weaving step and said traditional back-and-forth weaving step to form one half of said hexagonal woven fabric.
14. The method of claim 9, further comprising a packing comb for packing at least one of said top woven triangle fabric section and said bottom woven triangle fabric section for improving the even distribution of the weaving across said hexagonal woven fabric.
15. The method of claim 9, wherein said hexagonal pattern loom further comprises said two opposite sides of a length essentially equal to each of two sides of said top angled side and said bottom angled side, and further for performing said bias weaving step and said traditional back-and-forth weaving step to yield a radially symmetric hexagonal woven fabric.
16. The method of claim 9, wherein said hexagonal pattern loom further comprises said two opposite sides of said hexagonal loom pattern comprise a length significantly longer than each of two sides of said top angled side and said bottom angled side, and further for performing said bias weaving step and said traditional back-and-forth weaving step to yield a hexagonal woven fabric having symmetry along said significantly longer length and said top angled side and said bottom angled side, but not radial symmetry.
17. A method for forming a craft item using a plurality of interconnected hexagonal woven fabric segments, said hexagonal woven fabric segments form by performing the steps of: providing a single continuous yarn strand for forming said hexagonal woven fabric; providing a hexagonal pattern loom comprising: a loom frame; a plurality of loom pins perpendicularly embedded into said loom frame and protruding predetermined distance for engaging and holding the single continuous yarn strand; said loom pins arranged in a hexagonal pattern to form a structure for engaging said yarn; wherein a first predetermined subset of said loom pins form a top angled side of said hexagonal pattern; a second predetermined subset of said loom pins form a bottom angled side of said hexagonal pattern; and a third predetermined subset of said loom pins form two opposite straight sides of said hexagonal pattern, said two opposite straight sides connecting to said top angled side and said bottom angled side to form the pin spacing for said hexagonal pattern loom; bias weaving using the continuous yarn strand for forming a top woven triangle fabric section, a bottom woven triangle fabric section, and a middle section of parallel yarn strand portions of the single continuous yarn strand, said middle section forming a plurality of weaving warps for continuing to weave using the single continuous yarn strand; traditional back-and-forth weaving using said continuous yarn strand as weft strands in said middle section of parallel yarn strand portions for forming a rectangular woven fabric section; wherein upon completing said back-and-forth weaving step said top woven triangle fabric section, bottom woven triangle fabric section, and said rectangular woven fabric section form a hexagonal woven fabric using the continuous yarn strand; and separating said hexagonal woven fabric from said hexagonal pattern loom.
18. The method of claim 17, wherein said craft item further comprises a woven Christmas tree pattern forming an Advent calendar, where the Advent calendar days comprise said hexagonal woven fabric from said hexagonal pattern loom.
19. The method of claim 17, wherein said craft item further comprises an article of clothing formed from said hexagonal woven fabric from said hexagonal pattern loom.
20. The method of claim 17, wherein said craft item further comprises a table runner formed by weaving together a plurality of said hexagonal woven fabrics from said hexagonal pattern loom.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] The novel features believed characteristic of the disclosed subject matter are set forth in claims that are filed herewith. The disclosed subject matter itself, however, as well as the preferred mode of use, further objectives, and advantages thereof, will best be understood by reference to the following detailed description of an illustrative embodiment when read in conjunction with the accompany drawings, wherein:
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DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0023] One or more embodiments of the invention are described below. It should be noted that these and any other embodiments are exemplary and are intended to be illustrative of the invention rather than limiting. While the invention is widely applicable to different types of systems, it is impossible to include all the possible embodiments and contexts of the invention in this disclosure. Upon reading this disclosure, many alternative embodiments of the present invention will be apparent to persons of ordinary skill in the art.
[0024] The detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments in which the presently disclosed process can be practiced. The term exemplary used throughout this description means serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other embodiments. The detailed description includes specific details for providing a thorough understanding of the presently disclosed method and system. However, it will be apparent to those skilled in the art that the presently disclosed process may be practiced without these specific details.
[0025] In the present specification, an embodiment showing a singular component should not be considered limiting. Rather, the subject matter preferably encompasses other embodiments including a plurality of the same component, and vice-versa, unless explicitly stated otherwise herein. Moreover, applicants do not intend for any term in the specification or claims to be ascribed an uncommon or special meaning unless explicitly set forth as such. Further, the present subject matter encompasses present and future known equivalents to the known components referred to herein by way of illustration.
[0026]
[0027] In addition to the tools that come with the kit, there is the need for the user to have yarn from which to make the hexagon woven fabric. In general, any worsted weight yarn may be used (for the standard spaced looms). There is a broad spectrum of yarns that can be used with the presently disclosed loom.
[0028] Pins on the turtle loom 12 have different colors. Colored or brown pins 30, black pins 32, and white pins 34 have the same size and form integral pieces of hexagon loom pin arrangement 36. The upper and lower white pins 34 provide the connection for starting the hexagon weaving process. In addition, the turtle loom includes four black pins 32. The four black pins 32 are positioned at the other four corners not occupied by the two white pins. The four black pins 32 provide the position at which the hexagon weaving process shifts from bias weaving to traditional weaving, as further described below, in completing the hexagon woven fabric of the present disclosure. The black pins 32 and white pins 34 may be replaced by other means to indicate the location of these pins (for example, carved x and o or rings/lines near or around those pins), to guide the user in the weaving process. In such case, all of hexagon loom pin arrangement 36 may have the same color pins.
[0029]
[0030] The two weaving methods are performed at different times in the weaving process and the pins are spaced so as to support the use of the two different weaving methods. This first method is sometimes referred to as bias weaving. The bias weaving method is used to create a top woven fabric triangle, a bottom woven fabric triangle, and vertical threads in the within the hexagon loom pin arrangement 36 which will serve as the warps for the traditional weaving described below. The vertical warps are formed, the upper and lower triangles are formed in the hexagon pattern.
[0031] Once the triangles are formed, the method changes to the traditional weaving method. The traditional weaving method employs weaving back-and-forth over the warps. And in so doing a weaving needle 16 goes under and over the threads that were formed in the bias weaving method. Thus, the warps are the vertical threads in the pattern and provide the structure through which the weft thread may be woven over and under across the warps to create the center part of the hexagon pattern.
[0032] Loom frame 20 may measure various sizes. This may include a much smaller or a much larger arrangement from which hexagons of smaller and larger sizes, respectively, may be formed.
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[0038] At this point the horizontal yarn threads may show small arches within the weave. The arches indicate a proper tension in the woven fabric. In order to remove the arches, which is desirable for the construction of the hexagon woven fabric, packing comb 18 may be used to straighten those arched threads.
[0039] The bias weaving method continues until the black pins are covered with the yarn and the working thread comes out at the bottom left black pin.
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[0044] Once the last row is woven in the middle section, the weaver can remove the hexagon woven fabric 40 from the turtle loom. To take the hexagon off the loom with color-coded headed pins, first use the weaving needle to loosen the slip knot at the starting pin. Then, using the weaving needle 16, the process entails sliding off all loops of the pins along the one side of the hexagon. After that, it is easy to lift off the rest of a hexagon with fingers. For looms 12 with headless pins, this step is simply to slide off the hexagon woven fabric 40 from loom 12.
[0045] The novel method of the present disclosure then entails pulling opposite corners and sides of the hexagon weave pattern and wiggling them a bit to even out the fabric. At that point, the hexagons are ready to be used, all ends are locked and will not unravel. For making a wide variety of items, many such hexagon weave patterns may be used.
[0046] The presently disclosed subject matter may be used easily by both right- and left-handed users. The weaving instructions are in large identical for left-handed and right-handed users. Attention is needed, however, when weaving the first part of the hexagon using the bias method.
[0047] A few simple rules pertaining to the right- or left-handed user apply. So, instead of clockwise, the left-handed user will work counterclockwise. This involves starting, as usual, at the top white pin, but when guiding the yarn to the bottom white pin, go around the pin from the left to right, or counterclockwise. This process calls for guiding the yarn back to the top, to the first round pin on the right of the white pin and going around back from the right to the left, or counterclockwise. The process, then continues working counterclockwise, always working around the next available brown pin. In addition, for the left-handed weaver, at the end of the bias weaving section, the yarn will come out at the right bottom black pin. From there, the process includes wrapping the yarn counterclockwise around the hexagon to measure the length of the yarn required to weave the middle section of the hexagon.
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[0051] Alternative embodiments of the present process include weaving additional rows when using thinner worsted weight yarns. The recommended yarn is worsted weight yarn, and the presently disclosed loom has successfully woven a large variety of materials, including acrylics, blends, cotton, wool, rayon, silk . . . materials that are fuzzy, shiny, nubby, marled, store-bought, even hand spun. The best way to determine whether a yarn will work is to weave a sample hexagon.
[0052] However, even with the worsted category, some yarns are better than others. If the user works with a thinner worsted weight yarn and notices that the fabric weaves is just a little bit too loosely, the user can easily weave two or any multiple of two extra rows in the middle section of the hexagon to improve the density of the fabric.
[0053] There are many choices in yarns that a weaver may use to practice the presently disclose subject matter. Every yarn is not perfect for every project. So, properly selecting a yarn weights will allow significantly more creativity in choices of the appropriate yarn. The standard yarn weight system provides yarn weights by referring to the thickness of the yarn.
[0054] Yarn thicknesses may range from super fine to super bulky. Seven different standard categories of yarn weights, established by the Craft Yarn Council, assign specific weights of yarn according to how a yarn produces a somewhat predictable number of stitches when using a particular sized needle. The higher the number, the heavier the yarn and the fewer stitches per inch the weaver will get but ply doesn't always correlate to the weight of a yarn.
[0055] Standards matter because, if the weaver knows that every bulky yarn is going to give around the same number of stitches (e.g., 12 to 15 stitches in four inches on size 9 to 11 needles) and he uses a pattern with bulky yarn and size 10 needles, he can use any kind of bulky yarn and get a similar result.
[0056] Most yarn manufacturers make it easy to determine the weight of a particular yarn. Many mass-produced yarns use the yarn standards ranking system and will have the number and weight printed right on the label. Other manufacturers don't make it as easy but will say something like 24 stitches and 22 rows per four inches on size 4 needles.
[0057] Guidelines for yarn weight are available at https://www.craftyarncouncil.com/standards/yarn-weight-system.
[0058] In various embodiments of the present disclosure, uses may include weight 1-2 for fine sett, 4 for the original pin spacing, and 5-6 for the bulky sett. Weight 3 can be accommodated by weaving extra rows and/or starting with a loop instead of a single string, as described above.
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[0061] The detailed description set forth herein in connection with the appended drawings is intended as a description of exemplary embodiments in which the presently disclosed subject matter may be practiced. The term exemplary used throughout this description means serving as an example, instance, or illustration, and should not necessarily be construed as preferred or advantageous over other embodiments.
[0062] The foregoing description of embodiments is provided to enable any person skilled in the art to make and use the subject matter. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the novel principles and subject matter disclosed herein may be applied to other embodiments without the use of the innovative faculty. The claimed subject matter set forth in the claims is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein. It is contemplated that additional embodiments are within the spirit and true scope of the disclosed subject matter.
[0063] The benefits and advantages that may be provided by the present invention has been described above regarding specific embodiments. These benefits and advantages, and any elements or limitations that may cause them to occur or to become more pronounced are not to be construed as critical, required, or essential features of any of any or all of the claims. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It is further understood that the terms comprises and/or comprising or includes and/or including, or any other variation thereof, are intended to be interpreted as nonexclusively including the elements or limitations which follow those terms. Accordingly, a system, method, or other embodiment that comprises a set of elements is not limited to only those elements, and may include other elements not expressly listed or inherent to the claimed embodiment. These terms when used in this specification, specify the presence of stated features, regions, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more features, regions, integers, steps, operations, elements, components, and/or groups thereof.