MOUNTING SYSTEM FOR USE IN CONNECTION WITH PAINTING
20240173735 ยท 2024-05-30
Inventors
Cpc classification
B05B13/0285
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A mounting device comprises a collar part including a plurality of ramp portions on an interior side of the collar part, and a rotatable hub part comprising a plurality of protruding portions. The collar part is positioned around the rotatable hub part. When the rotatable hub part is rotated, respective ones of the plurality of protruding portions are configured to press against respective ones of the plurality of ramp portions and exert a force on the collar part which increases a dimension of the collar part.
Claims
1. A mounting device comprising: a collar part comprising a plurality of ramp portions on an interior side of the collar part; and a rotatable hub part comprising a plurality of protruding portions; wherein the collar part is positioned around the rotatable hub part; and wherein, when the rotatable hub part is rotated, respective ones of the plurality of protruding portions are configured to press against respective ones of the plurality of ramp portions and exert a force on the collar part which increases a dimension of the collar part.
2. The mounting device of claim 1 wherein: the mounting device is dimensioned to be insertable into and removeable from a hinge hole in a cabinet door when the rotatable hub part is in a first position without the respective ones of the plurality of protruding portions pressing against the respective ones of the plurality of ramp portions.
3. The mounting device of claim 2 wherein: the mounting device is dimensioned to be secured in the hinge hole in the cabinet door when the rotatable hub part is in a second position where the respective ones of the plurality of protruding portions are pressing against the respective ones of the plurality of ramp portions.
4. The mounting device of claim 1 wherein the collar part comprises one or more O-rings around an exterior side of the collar part.
5. The mounting device of claim 4 wherein the collar part comprises a plurality of raised edges on the exterior side of the collar part on which the one or more O-rings are positioned.
6. The mounting device of claim 1 wherein the collar part comprises one or more slots to permit the increase of the dimension of the collar part when the force is exerted on the collar part.
7. The mounting device of claim 1 wherein the rotatable hub part comprises one or more first stop portions configured to engage with one or more second stop portions on the collar part and stop rotation of the rotatable hub part at a designated stopping point.
8. The mounting device of claim 1 wherein a portion of the rotatable hub part comprises a hole configured to receive a support rod.
9. The mounting device of claim 8 wherein the support rod extends from the mounting device and is configured to connect to a support rack.
10. The mounting device of claim 8 further comprising: a sleeve formed around part of the support rod; and a latching element disposed on top of the mounting device; wherein the latching element engages with a recess in the sleeve.
11. The mounting device of claim 1 further comprising a cover sized to fit over a portion of the rotatable hub part.
12. A method for suspending a cabinet door to be painted, comprising: securing a mounting device comprising a rotatable hub part and a collar part formed around the rotatable hub part to the cabinet door; and suspending the cabinet door from a support rack via the mounting device; wherein securing the mounting device to the cabinet door comprises: inserting a portion of the mounting device into a hinge hole of the cabinet door; and rotating the rotatable hub a designated number of degrees, wherein rotating the rotatable hub causes respective ones of a plurality of portions protruding from the rotatable hub to press against respective ones of a plurality of ramp portions on an interior surface of the collar part and exert a force on the collar part which increases a dimension of the collar part.
13. The method of claim 12 wherein increasing the dimension of the collar part causes one or more O-rings disposed around an exterior side of the collar part to contact an inside wall of the hinge hole.
14. The method of claim 12 wherein rotating the rotatable hub the designated number of degrees comprises rotating the rotatable hub part with respect to the collar part until one or more first stop portions on the rotatable hub part engage with one or more second stop portions on the collar part and stop rotation of the rotatable hub part.
15. The method of claim 12 wherein suspending the cabinet door from the support rack via the mounting device comprises: inserting a support rod into a hole formed in a portion of the rotatable hub; and connecting the support rod to the support rack, wherein the support rod extends between the mounting device and the support rack.
16. A mounting system for suspending a cabinet portion to be painted comprising: a mounting device securable to the cabinet portion; and a support rod extending between the mounting device and a support rack; wherein the support rod extends from the mounting device through a hole in the mounting device; and wherein the support rod engages with the support rack to suspend the cabinet portion from the support rack via the mounting device in a cantilevered configuration.
17. The mounting system of claim 16 wherein the cabinet portion comprises a cabinet door and the mounting device comprises: a collar part comprising a plurality of ramp portions on an interior side of the collar part; and a rotatable hub part comprising a plurality of protruding portions; wherein the collar part is positioned around the rotatable hub part; and wherein, when the rotatable hub part is rotated, respective ones of the plurality of protruding portions are configured to press against respective ones of the plurality of ramp portions and exert a force on the collar part which increases a dimension of the collar part.
18. The mounting system of claim 17 wherein: the mounting device is dimensioned to be secured in a hinge hole in the cabinet door when the rotatable hub part is in a position where the respective ones of the plurality of protruding portions are pressing against the respective ones of the plurality of ramp portions.
19. The mounting system of claim 17 wherein the collar part comprises one or more slots to permit the increase of the dimension of the collar part when the force is exerted on the collar part.
20. The mounting system of claim 16, wherein the cabinet portion comprises a cabinet drawer and the mounting device comprises: a base portion securable to the cabinet drawer via one or more fasteners, wherein an interior surface of the base portion comprises one or more dimples configured to contact the support rod to provide a friction fit of the support rod to the base portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0040] Referring to
[0041] The rotatable hub A comprises one or more internal raised dimples 0030 to provide for a friction fit when the support rod C (also referred to herein as a handle) is inserted into opening 0040 (also referred to herein as a handle slot). In illustrative embodiments, during manufacturing of the rotatable hub A, material adjacent the opening 0040 (e.g., pockets of material) is removed to facilitate insertion of support rod C into opening 0040 and also save material and/or three-dimensional (3D) printing costs.
[0042] Rotatable hub A further includes two notches 0050 on opposite sides of the rotatable hub A to receive corresponding tabs 0010 on an inside surface of cover portion E. The mating (e.g., interlocking) of the notches 0050 and the tabs 0010 secures the cover portion E, which functions as a paint shield, to the rotatable hub A. In order to remove the cover portion E from the rotatable hub A, the cover portion E can be squeezed in a horizontal direction to release the tabs 0010 from the notches 0050 and lifted vertically off of the rotatable hub A. Horizontal and vertically in this instance assume a particular orientation of the cover portion E and rotatable hub A. It is to be understood that the orientation may vary, in which case, horizontal and vertical designations may need to be changed to suit a current orientation of the mounting device. The cover portion E comprises a rectangular opening 0020, which corresponds to the rectangular opening 0040 in the rotatable hub A to receive the support rod C therethrough when the openings 0020 and 0040 are aligned. Although depicted a rectangular, the openings 0020 and 0040 are not necessarily limited to a rectangular shape, and may comprise a different shape (e.g., square) to accommodate a support rod C also having a shape other than rectangular.
[0043] Referring to
[0044] Referring back to
[0045] In an illustrative embodiment, a small amount of lubricant (e.g., petroleum jelly) is initially applied to surfaces of the protruding portions 0150 and ramp portions 0160. Lubricant can be used for an initial break-in, period and handle (support rod C) is temporarily used to aid with locking. Once the break-in period is completed, use of the handle may not be necessary.
[0046] Increasing the dimension of the collar part B causes the O-rings D disposed around the exterior side of the collar part B to contact an inside wall of the hinge hole. The mounting device (e.g., diameter or width of the collar part B) is dimensioned to be insertable into and removeable from a hinge hole in a cabinet door when the rotatable hub A is in a first position without the respective ones of the plurality of protruding portions 0150 pressing against the respective ones of the plurality of ramp portions 0160. The mounting device (e.g., diameter or width of the collar part B) is dimensioned to be secured in the hinge hole in the cabinet door when the rotatable hub A is in a second position where the respective ones of the plurality of protruding portions 0150 are pressing against the respective ones of the plurality of ramp portions 0160. The protruding portions 0150 (also referred to herein as lobes) on the rotatable hub A are configured to apply a predetermined linear force on the plurality of ramp portions 0160, which is, for example, applied in a direction parallel to an edge of the cabinet door when fully engaged (e.g., upon 90? rotation) (sec
[0047] In a non-limiting illustrative embodiment, the collar part B comprises nylon (PA12) and is 3D selective laser sintering (SLS) printed. In addition, in a non-limiting illustrative embodiment, the rotatable hub A, cover portion E and support rod sleeve F also comprise nylon (PA12) and are 3D SLS printed. Referring to
[0048] The rotatable hub A is rotated the designated number of degrees with respect to the collar part B until respective ones of the one or more first stop portions 0090 on the rotatable hub part engage with respective ones of the one or more second stop portions 0100 on the collar part B and stop rotation of the rotatable hub part A. In an illustrative embodiment, referring to
[0049] Referring, for example, to
[0050] Referring, for example, to
[0051] Referring to
[0052] Referring to
[0053] Referring to
[0054] Hub AA further includes two notches 0050 on opposite sides of the hub AA to receive corresponding tabs 0010 on an inside surface of cover portion EE. The mating (e.g., interlocking) of the notches 0050 and the tabs 0010 secures the cover portion EE, which functions as a paint shield, to the hub AA. In order to remove the cover portion EE from the hub AA, the cover portion EE can be squeezed in a horizontal direction to release the tabs 0010 from the notches 0050 and lifted vertically off of the hub AA. Horizontal and vertically in this instance assume a particular orientation of the cover portion EE and hub AA. It is to be understood that the orientation may vary, in which case, horizontal and vertical designations may need to be changed to suit a current orientation of the mounting device. The cover portion EE comprises a rectangular opening 0020, which corresponds to the rectangular opening 0040 in the hub AA to receive the support rod CC therethrough when the openings 0020 and 0040 are aligned. Although depicted as rectangular, the openings 0020 and 0040 are not necessarily limited to a rectangular shape, and may comprise a different shape (e.g., square) to accommodate a support rod CC also having a shape other than rectangular.
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[0057] In the description above, various materials, dimensions and processing parameters for different elements are provided. Unless otherwise noted, such materials are given by way of example only and embodiments are not limited solely to the specific examples given. Similarly, unless otherwise noted, all dimensions and process parameters are given by way of example and embodiments are not limited solely to the specific dimensions or ranges given. In illustrative embodiments, it is to be understood that the dimensions of the mounting device (e.g., collar part B) must be close to the diameter of a given hinge hole (e.g., 35 mm) in order to achieve a secure fit of the mounting device in the given hinge hole. For example,
[0058] Although exemplary embodiments of the present invention have been described hereinabove, it should be understood that the present invention is not limited to these embodiments, but may be modified by those skilled in the art without departing from the spirit and scope of the present invention. For example, although discussed in terms of a mounting system for use in connection with painting, the embodiments are not necessarily limited to mounting systems for painting. In more detail, for example, the rotatable hub A including protruding portions 0150 and the collar part B including the plurality of ramp portions 0160, as described hereinabove, may be used for mounting and/or securing devices in applications other than painting where a mounting device is to be secured in a hole. It is to be understood that the functionality described herein may be applied to other embodiments as enhancements or improvements as the design becomes progressively elaborative.
[0059] The following tables 1 and 2 include part identifiers (IDs) and descriptions in illustrative embodiments.
TABLE-US-00001 TABLE 1 IDs Descriptions PART A NYLON (PA12) 3D SLS PRINTED CABINET DOOR TOOL HUB PART B NYLON (PA12) 3D SLS PRINTED FLEXIBLE COLLAR PART C ? ? ? ? 12 COLD ROLLED STEEL HANDLE. (SOURCED LOCALLY/ CUT LENGTH TO PREFERENCE/FILE SMOOTH ALL ROUGH EDGES) PART D (2) O-Rings by McMaster Carr Part Number #4061T13 (Square-Profile Oil Resistant Buna-O-Ring) TO BE INSTALLED BY END USER PART E NYLON (PA12) 3D SLS PRINTED, FORM FIT, PAINT SHIELD *PAINT SHIELD ALSO SERVES AS TOOL LOCKING MECHANISM (LOCKS TOOL PARTS: A | B | C | & F TOGETHER) PART F NYLON (PA12) 3D SLS PRINTED, PRESS FIT LATCH COLLAR on PART C TO ENGAGE PART E LATCH 0010 (2) INTERNAL RAISED TABS INTERLOCK WITH 0050 NOTCHES IN PART A (When Locked @ 90?) PAINT SHIELD TAB INTERLOCK IS RELEASED BY SQUEEZING PERPENDICULAR TO RAISED TABS 0020 RECTANGULAR OPENING IN PAINT SHIELD FOR STEEL HANDLE PART C 0030 (1) INTERNAL RAISED DIMPLE to PROVIDE FOR A FRICTION FIT WHEN PART C IS INSERTED 0040 RECTANGULAR HANDLE SLOT WITH INTERNAL/ADJACENT POCKETS OF MATERIAL REMOVED TO EASE INSERTION OF HANDLE PART C INTO PART A & SAVE MATERIAL/PRINTING COSTS. 0050 (2) NOTCHES TO RECEIVE 0010 TABS IN PART E TO SECURE PAINT SHIELD TO PART A (SQUEEZE PERPENDICULAR TO RELEASE/LIFT VERTICALLY to REMOVE) 0060 (2) NOTCHES ACT AS VISUAL CUES AS TO FULLY LOCKED STATUS DURING/AFTER 90? ROTATION OF PART A (ALIGN W/0070) 0070 (2) NOTCHES ACT AS VISUAL CUES AS TO FULLY LOCKED STATUS DURING/AFTER 90? ROTATION OF PART A (ALIGN W/0060) 0080 PURPOSE OF GROOVE IS TO FACILITATE 3D PRINTING OF CAPTIVE PARTS A & B (to MEET/EXCEED 3D PRINTING LOOSE SHELL MINIMUM REQUIRED TOLERANCES) 0090 (2) RAISED BUMP STOPS ON PART A ARE TO PREVENT OVER ROTATION OF PART A BEYOND 90? WHEN A IS TURNED TO LOCKED POS. (0090 MAKES CONTACT WITH 0100) 0100 (2) RAISED BUMP STOPS ON (STATIC) PART B ARE TO PREVENT OVER ROTATION OF PART A BEYOND 90? WHEN A IS TURNED TO LOCKED POS. (0090 MAKES CONTACT WITH 0100) 0110 (2) RAISED TABS ACT (1) AS VISUAL ALIGNMENT GUIDES (TABS PARALLEL TO DOOR EDGE) (2) AS INSTALLATION ENGAGEMENT POINTS (3) AS PAINT SHIELD INTERLOCKING POINTS 0120 (2) O-RING GROOVES WITH MULTIPLE RAISED RIBS ARE TO CREATE A SINE WAVE DISTORTION OF O-RINGS WHEN 90? LOCKING FORCE IS APPLIED (TO RESIST TORQUE/SLIP @ TOOL/HOLE WALL) 0130 (2) MATERIAL RELIEF SLOTS ARE TO PERMIT THE NECESSARY EXPANSION WHEN 90? LOCK FORCE IS APPLIED OUTWARD (Please See XS Detail 03:03) 0140 (2) INTERNAL SLOTS TO RECEIVE 0110 RAISED TABS AND WHEN ALSO SECURED BY ENGAGEMENT OF 0010 & 0050, PARTS A & B ARE PREVENTED FROM UNLOCKING 0150 (2) LOBES ON PART A TO APPLY A SET LINEAR FORCE ON PART B 0160 RAMPS. FORCE TO BE PARALLEL TO THE CAB. DOOR EDGE WHEN FULLY ENGAGED (+90?/LOCK|See XS Detail 03:03) 0160 (2) RAMPS ON PART B RECEIVE LINEAR FORCE APPLIED BY 0150 LOBES ON PART A AND TRANSMIT SAME FORCE TO BOTH PARTS B & D BINDING TOOL TO 35 mm HINGE HOLE WALL 0170 HOLLOW/VOIDS WHERE APPLICABLE for MATERIAL STABILITY/SAVE MAT./LOWER PRINTING COSTS 0180 PART E INTEGRAL PRE-TENSIONED HANDLE LATCH 0190 PART E LATCH HOOK 0200 PART F LATCH HOOK
TABLE-US-00002 TABLE 2 IDs Descriptions PART AA NYLON (PA12) 3D SLS PRINTED CABINET DRAWER FRONT HUB PART EE NYLON (PA12) 3D SLS PRINTED, FORM FIT, PAINT SHIELD *PAINT SHIELD ALSO SERVES AS TOOL LOCKING MECHANISM (LOCKS PARTS AA & EE TOGETHER PART FF NYLON (PA12) 3D SLS PRINTED, PRESS FIT LATCH COLLAR on PART CC TO ENGAGE PART EE LATCH PART CC ? ? ? ? 12 COLD ROLLED STEEL HANDLE [*HANDLE LOCK option UNDER DEVELOPMENT) (SOURCED LOCALLY/CUT LENGTH TO PREFERENCE/FILE SMOOTH ALL ROUGH EDGES) 0010 (2) INTERNAL RAISED TABS INTERLOCK WITH 0050 NOTCHES IN PART AA PAINT SHIELD TAB INTERLOCK IS RELEASED BY SQUEEZING PERPENDICULAR TO RAISED TABS 0020 RECTANGULAR OPENING IN PAINT SHIELD FOR HANDLE PART CC 0030 (1) INTERNAL RAISED DIMPLE to PROVIDE FOR A FRICTION FIT WHEN PART CC IS INSERTED [*HANDLE FRICTION FIT IS IN DEVELOPMENT W/SINGLE DIMPLE & DOUBLE DIMPLE versions) 0040 RECTANGULAR HANDLE SLOT WITH INTERNAL/ADJACENT POCKETS OF MATERIAL REMOVED TO EASE INSERTION OF HANDLE PART CC INTO PART AA 0050 (2) NOTCHES TO RECEIVE 0010 TABS IN PART EE TO SECURE PAINT SHIELD TO PART AA PART CC (SQUEEZE PERPENDICULAR TO RELEASE/LIFT VERTICALLY to REMOVE) 0260 4.75 mm DIAMETER HOLE for PAN HEAD WOOD SCREW(S) [by other] to ATTACH PART AA to the CABINET DRAWER FRONT (*Screw length not to exceed total depth of Part AA + Drawer Thickness) 0280 1 mm HIGH ? 1.5 mm OFFSET to ELIMINATE PAINT BRIDGING BETWEEN PART AA & DRAWER FRONT 0070 HOLLOW/VOIDS WHERE APPLICABLE for MATERIAL STABILITY/SAVE MAT./LOWER PRINTING COSTS 0290 TABS to KEEP PART EE CENTERED & 0010 INTERLOCKED W/0050 0180 PART EE INTEGRAL PRE-TENSIONED HANDLE LATCH 0190 PART EE LATCH HOOK 0200 PART FF LATCH HOOK