OPTICAL MOUNT ASSEMBLY WITH ADJUSTMENT MECHANISM HAVING A BALL BEARING
20240176092 ยท 2024-05-30
Inventors
- Anna M. Duban (Chicago, IL, US)
- Joseph P. Krause (Rolling Meadows, IL, US)
- Philip R. Minarik (Schaumburg, IL, US)
Cpc classification
F16M11/121
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16M11/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G02B7/00
PHYSICS
F16M11/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An optical mount assembly includes a first plate configured to mount one or more optical components and a second plate arranged adjacent to the first plate and comprising a cavity formed therein. The first plate has an opening formed therein. The optical mount assembly further includes at least one adjustment mechanism secured to the first and second plates for adjusting the optical component(s). The adjustment mechanism(s) includes a ball bearing disposed within the cavity. The ball bearing defines a through hole. Further, the adjustment mechanism(s) includes an adjustment fastener extending through the opening in the first plate and at least partially within the through hole of the ball bearing.
Claims
1. An optical mount assembly, comprising: a first plate configured to mount one or more optical components, the first plate comprising an opening formed therein; a second plate arranged adjacent to the first plate and comprising a cavity formed therein; at least one adjustment mechanism secured to the first and second plates for adjusting the one or more optical components, the at least one adjustment mechanism comprising: a ball bearing disposed within the cavity, the ball bearing defining a through hole; and an adjustment fastener extending through the opening in the first plate and at least partially within the through hole of the ball bearing.
2. The optical mount assembly of claim 1, wherein the at least one adjustment mechanism further comprises: a motor removably coupled to the adjustment fastener, wherein the motor is configured to engage the adjustment fastener to adjust the ball bearing, thereby aligning the one or more optical components.
3. The optical mount assembly of claim 2, wherein the adjustment fastener comprises a first end and a second end, the first end extending within the through hole of the ball bearing and comprising a hexagon head, the motor configured to engage the hexagon head.
4. The optical mount assembly of claim 3, further comprising: a motor mount configured to removably mount on a side of the second plate opposite the first plate, the motor mount configured to secure the motor in place to engage the hexagon head of the first end of the adjustment fastener through the ball bearing.
5. The optical mount assembly of claim 2, wherein the motor comprises a stepper motor.
6. The optical mount assembly of claim 1, wherein the opening of the first plate is a threaded opening and at least a portion of the adjustment fastener is a threaded fastener, the threaded fastener being threaded through the threaded opening.
7. The optical mount assembly of claim 1, further comprising: a cap arranged with the ball bearing, the cap comprising an aperture having a shape that matches a curvature of the ball bearing.
8. The optical mount assembly of claim 7, wherein, when tightened, the cap is configured to compress the ball bearing to secure the ball bearing in place within the cavity.
9. The optical mount assembly of claim 8, wherein the aperture of the cap has a conical configuration.
10. The optical mount assembly of claim 8, further comprising: a locking mechanism for securing the ball bearing within the aperture of the cap, thereby locking the one or more optical components in place after aligning.
11. The optical mount assembly of claim 10, wherein the locking mechanism is formed via at least one of an adhesive or laser welding.
12. The optical mount assembly of claim 1, wherein at least a portion of the adjustment fastener is press fit within the through hole of the ball bearing.
13. The optical mount assembly of claim 1, further comprising: a plurality of adjustment mechanisms, the at least one adjustment mechanism being one of the plurality of adjustment mechanisms, wherein a number of the plurality of adjustment mechanisms corresponds to a number of degrees of freedom of the optical mount assembly.
14. An adjustment mechanism for aligning one or more optical components of an optical mount assembly, the adjustment mechanism comprising: a ball bearing defining a through hole; an adjustment fastener extending at least partially within the through hole of the ball bearing; and a motor removably coupled to the adjustment fastener, wherein the motor is configured to engage the adjustment fastener to adjust the ball bearing, thereby aligning the one or more optical components.
15. A method of aligning one or more optical components, the method comprising: mounting an optical mount assembly at a desired location, the optical mount assembly having at least one adjustment mechanism, the at least one adjustment mechanism having a ball bearing, an adjustment fastener engaged with the ball bearing, and a motor engaged with the adjustment fastener; and manipulating the at least one adjustment mechanism to align the one or more optical components, wherein manipulating the at least one adjustment mechanism comprises: engaging the adjustment fastener via the motor to adjust the ball bearing, thereby aligning the one or more optical components.
16. The method of claim 15, wherein the optical mount assembly further comprises a first plate with the one or more optical components mounted thereon, a second plate arranged adjacent to the first plate and having a cavity formed therein, and a cap arranged adjacent to the cavity, the at least one adjustment mechanism secured to the first and second plates, the cap comprising an aperture having a shape that matches a curvature of the ball bearing, the method further comprising: tightening the cap to compress the ball bearing to secure the ball bearing in place within the cavity.
17. The method of claim 16, further comprising securing the ball bearing in place after aligning the one or more optical components via at least one of an adhesive or laser welding.
18. The method of claim 16, further comprising: mounting a motor mount on a side of the second plate opposite the first plate, the motor mount securing the motor in place to engage an end of the adjustment fastener through the ball bearing; and operating the motor to engage the end of the adjustment fastener to adjust the ball bearing, thereby aligning the one or more optical components.
19. The method of claim 18, further comprising: removing the motor mount from the optical mount assembly after aligning the one or more optical components.
20. The method of claim 15, further comprising: manipulating the at least one adjustment mechanism to align the one or more optical components automatically.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] A full and enabling disclosure of the present disclosure, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
DETAILED DESCRIPTION
[0023] Reference now will be made in detail to embodiments of the disclosure, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the disclosure, not limitation of the disclosure. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present disclosure without departing from the scope or spirit of the disclosure. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present disclosure covers such modifications and variations as come within the scope of the appended claims and their equivalents. Certain conventional optical mounting systems incorporate manual adjustors for aligning optical components. These manual adjustors, however, can be cumbersome to operate. In addition, manual adjustors generally involve a time-consuming process to achieve precise alignment. Moreover, due to their manual nature, conventional adjustors do not offer repeatability in achieving the desired alignment. In particular, manual adjustors often require overshooting a particular target to account for vibrations and/or temperature fluctuations that may cause a change to the alignment of the optical component once the component is aligned. Therefore, some degree of inaccuracy is present due to the inability to predict how vibrations and/or temperature fluctuations may change the alignment. Even further, manual adjustors generally cannot be automated because the adjustors generally rely on manual tightening with substantial force, which can cause the optical component to become misaligned. In such instances, an operator is required to alternate between adjusting and tightening to obtain the correct alignment. When the proper alignment is reached, the operator must also secure or lock the adjustor to prevent movement. However, this securement can cause further misalignment.
[0024] Accordingly, the present disclosure is directed to an optical mount assembly with an adjustment mechanism having a ball bearing for aligning optical components thereof. In particular embodiments, the optical mount assembly includes at least one adjustment mechanism, such as a ball joint. For example, in certain embodiments, each adjustment mechanism includes a ball bearing secured to an adjustment fastener, such as 100 thread-per-inch adjustment screw with a hex head end. Thus, the hex head end can be actuated by a motor, such as a stepper motor. In such embodiments, the adjustment mechanism(s), particularly the ball bearing(s), provide the required tip/tilt range of motion, whereas the resolution of the adjustment fastener provides the fine movement required to precisely align the optical components. After the optical mount assembly is aligned, the adjustment mechanism(s) can be further secured with an adhesive or via welding, and the motor(s) removed for flight.
[0025] Referring now to the drawings,
[0026] Accordingly, as shown generally in
[0027] Referring particularly to
[0028] In further embodiments, as shown in
[0029] In additional embodiments, the first and second plates 102, 106 may have any suitable shape and/or size and may be formed of any suitable material to accommodate the optical component(s) 104 described herein. In particular embodiments, as shown, the first and second plates 102, 106 may each have a generally corresponding shape (i.e., a matching shape), such as a square shape. Moreover, in an embodiment, the first and second plates 102, 106 may be constructed of a metal material, such as aluminum, titanium, or steel.
[0030] Referring now generally to
[0031] In particular embodiments, as shown, the optical mount assembly 100 may include a plurality of adjustment mechanisms 112, such as three adjustment mechanisms 112. However, in further embodiments, it should be understood that the optical mount assembly 100 may include less than three or more than three adjustment mechanisms 112. In such embodiments, the number of adjustment mechanisms 112 corresponds to the number of degrees of freedom of the optical mount assembly 100. Accordingly, in the illustrated embodiment, the three adjustment mechanisms 112 provide the optical mount assembly 100 with three (3) degrees of freedom. In further embodiments, the optical mount assembly 100 may have any number of degrees of freedom greater than one. Thus, in an embodiment, the adjustment mechanisms 112 are configured to adjust the optical component(s) 104 mounted thereon about multiple axes.
[0032] Accordingly, as shown in the illustrated embodiments of
[0033] Accordingly, as shown in
[0034] Referring now particularly in
[0035] Accordingly, by firmly compressing the ball bearing 114 via the cap 132, the optical component(s) 104 are secured in place by limiting rotation of the adjustment fastener 118. Such securement is also configured to eliminate pivoting of a motor(s) 128 described herein below, which further aids in stability of the optical mount assembly 100. In further embodiments, additional securement means may be further added to increase stability, such as by adding one or more fasteners (e.g., jam nuts) to further secure the adjustment fastener 118 in place. Thus, in particular embodiments, the ball bearing(s) 114 is configured to provide a desired tip/tilt range of motion and the resolution of the adjustment fastener(s) 118 is configured to provide the fine movement required to precisely align the optical component(s) 104.
[0036] Furthermore, in particular embodiments, the first portion 120 of the adjustment fastener 118 may be threaded, whereas the second portion 123 may be absent of threads. Thus, in such embodiments, the threaded first portion 120 may be threaded through the threaded opening 108 of the first plate 102, whereas the smaller, second portion 123 without threads may be press fit within the through hole 116 of the ball bearing 114.
[0037] In further embodiments, however, the entire adjustment fastener 118 may be threaded, with the second portion 123 being optionally threaded into the through hole 116 of the ball bearing 114 rather than being press fit. In still another embodiment, the larger diameter of the first portion 120 of the adjustment fastener 118 may also provide a stop 125 (see e.g.,
[0038] More particularly, in an embodiment, as shown particularly in
[0039] Referring now particularly to
[0040] Referring particularly to
[0041] Furthermore, as shown, the motor mount 130, by being removably mounted on a side of the second plate 106 opposite the first plate 102 (such as the rear side 144), is configured to align each of the motors 128 with a respective alignment mechanism 112 of the optical mount assembly 100. As such, the motors 128 are configured to easily engage the adjustment fasteners 118 of the alignment mechanism 112 (e.g., the hexagon heads 126 of the first ends 122 of the adjustment fasteners 118). In certain embodiments, the motors 128 may engage the adjustment fasteners 118 of the alignment mechanism 112 automatically, such as by being controlled via a controller 150 (see e.g.,
[0042] In additional embodiments, and referring particularly to
[0043] Referring now to
[0044] As shown at (202), the method 200 may include mounting an optical mount assembly at a desired location. As described herein, the optical mount assembly 100 generally includes at least one adjustment mechanism 112 having a ball bearing 114, an adjustment fastener 118 engaged with the ball bearing 114, and a motor 128 engaged with the adjustment fastener 118. Thus, as shown at (204), the method 200 may include manipulating the adjustment mechanism(s) 112 to align the optical component(s) 104. In particular embodiments, as shown at (206), manipulating the adjustment mechanism(s) 112 to align the optical component(s) 104 may include engaging the adjustment fastener 118 via the motor 128 to adjust the ball bearing 114, thereby aligning the optical component(s) 104.
[0045] Referring now to
[0046] It should be appreciated that the sensor(s) 158, 160 may be communicatively coupled to the communications module 156 using any suitable means. For example, as shown in
[0047] As used herein, the term processor refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits. The processor(s) 152 may also be configured to compute advanced control algorithms and communicate to a variety of Ethernet or serial-based protocols (Modbus, OPC, CAN, etc.) as well as classical analog or digital signals. Additionally, the memory device(s) 154 may generally include memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements. Such memory device(s) 154 may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s) 152, configure the controller 150 to perform the various functions as described herein.
[0048] In additional embodiments, the sensor(s) 158, 160 described herein may include any one of or combination of the following sensors: a proximity sensor, an optical sensor, a pressure sensor, an electrical sensor, an accelerometer, or similar.
[0049] This written description uses examples to disclose the disclosure, including the best mode, and also to enable any person skilled in the art to practice the disclosure, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the disclosure is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.