CARTRIDGE AND METHOD OF SUPPLYING TONER
20240176259 ยท 2024-05-30
Assignee
Inventors
Cpc classification
G03G21/1814
PHYSICS
International classification
Abstract
A toner housing extends in a first direction. The toner housing stores toner. The toner housing includes a reception portion and a discharge port. The reception portion is located at an end surface of the toner housing at one end in the first direction. The reception portion has a reception port for receiving toner into the toner housing. The discharge port is located between the one end of the toner housing and an other end of the toner housing in the first direction. The discharge port is located on a surface crossing the end surface. The discharge port is for discharging toner in the toner housing. A reception shutter is attached to the reception portion. The reception shutter is movable between a reception shutter closed position at which the reception port is closed and a reception shutter open position at which the reception port is open.
Claims
1. A cartridge comprising: a toner housing extending in a first direction, the toner housing being configured to store toner, the toner housing including: a reception portion located at an end surface of the toner housing at one end in the first direction, the reception portion having a reception port for receiving toner into the toner housing; and a discharge port located between the one end of the toner housing and an other end of the toner housing in the first direction, the discharge port being located on a surface crossing the end surface, the discharge port being for discharging toner in the toner housing; and a reception shutter attached to the reception portion, the reception shutter being movable between a reception shutter closed position at which the reception port is closed and a reception shutter open position at which the reception port is open.
2. The cartridge according to claim 1, wherein the reception portion is connectable to a toner container configured to store toner that is supplied to the toner housing; and wherein the reception port is configured to receive toner from the toner container in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter open position.
3. The cartridge according to claim 1, wherein the reception shutter is rotatable between the reception shutter closed position and the reception shutter open position about an axis extending in the first direction.
4. The cartridge according to claim 1, further comprising a lever movable between: a first position at which the lever causes the reception shutter to be located at the reception shutter closed position; and a second position at which the lever causes the reception shutter to be located at the reception shutter open position.
5. The cartridge according to claim 2, wherein the reception shutter is rotatable, together with the toner container, between the reception shutter closed position and the reception shutter open position in a state where the toner container is connected to the reception portion.
6. The cartridge according to claim 1, wherein the toner housing includes: a first storage chamber located away from the discharge port; and a second storage chamber located between the first storage chamber and the discharge port; wherein the reception port communicates with the first storage chamber; and wherein the discharge port communicates with the second storage chamber.
7. The cartridge according to claim 6, wherein a volume of the first storage chamber is larger than a volume of the second storage chamber.
8. The cartridge according to claim 1, further comprising a development roller, a part of the development roller being located within the discharge port, the development roller being configured to supply toner in the toner housing to a photosensitive drum, the development roller being rotatable about a development axis extending in the first direction.
9. The cartridge according to claim 8, further comprising the photosensitive drum rotatable about a drum axis extending in the first direction.
10. The cartridge according to claim 2, wherein the toner container is detachable from the cartridge in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter closed position; and wherein the toner container is undetachable from the cartridge in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter open position.
11. The cartridge according to claim 2, wherein the toner container includes: a container main body configured to store toner, the container main body having a discharge port configured to discharge toner in the container main body; and a container shutter configured to open and close the discharge port of the container main body; wherein the container shutter closes the discharge port of the container main body in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter closed position; and wherein the container shutter opens the discharge port of the container main body in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter open position.
12. The cartridge according to claim 11, further comprising a lever rotatable between: a first position at which the lever causes the reception shutter to be located at the reception shutter closed position; and a second position at which the lever causes the reception shutter to be located at the reception shutter open position; wherein, in a state where the toner container is not connected to the reception portion, the lever and the reception shutter are rotatable separately; and wherein, in a state where the toner container is connected to the reception portion, a part of the container shutter engages with a part of the lever and a part of the reception shutter, and the container shutter, the lever, and the reception shutter are rotatable together.
13. The cartridge according to claim 12, wherein, in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter open position and the container shutter opens the discharge port of the container main body, a part of the container shutter engages with a frame of the reception portion and the toner container is undetachable from the reception portion.
14. The cartridge according to claim 11, wherein, when the toner container is connected to the cartridge, the container shutter is fixed to the reception portion and the container main body is fixed to the reception shutter; and wherein, when the container main body is rotated relative to the reception portion in a state where the toner container is connected to the cartridge, the reception shutter is rotated, together with the container main body, from the reception shutter closed position to the reception shutter open position, and the reception port of the reception portion and the discharge port of the container main body communicate with each other.
15. A method of supplying toner to a cartridge, the method comprising: connecting, to a cartridge, a toner container storing toner to be supplied to a toner housing of the cartridge in a state where a reception shutter of the cartridge is located at a reception shutter closed position, the toner housing extending in a first direction, the toner housing including: a reception portion located at an end surface of the toner housing at one end in the first direction, the reception portion having a reception port for receiving toner into the toner housing; and a discharge port located between the one end of the toner housing and an other end of the toner housing in the first direction, the discharge port being located on a surface crossing the end surface, the discharge port being for discharging toner in the toner housing, the reception shutter being attached to the reception portion, the reception shutter being movable between the reception shutter closed position at which the reception port is closed and a reception shutter open position at which the reception port is open; moving the reception shutter from the reception shutter closed position to the reception shutter open position in a state where the toner container is connected to the reception portion; and supplying toner in the toner container into the toner housing in a state where the toner container is connected to the reception portion and the reception shutter is located at the reception shutter open position and the toner container is located above the cartridge.
Description
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1. TONER CARTRIDGE 1
[0042] A toner cartridge 1 as one embodiment of a cartridge of the present disclosure will be described with reference to
[0043] As shown in
1.1 Toner Housing 2
[0044] As shown in
[0045] The discharge port 20 is located at one end of the toner housing 2 in a second direction. The second direction crosses the first direction. For example, the second direction is perpendicular to the first direction. The discharge port 20 is located between one end of the toner housing 2 and the other end of the toner housing 2 in the first direction. The discharge port 20 is located at a center portion of the toner housing 2 in the first direction. The discharge port 20 discharges the toner inside the toner housing 2.
[0046] Specifically, as shown in
1.1.1 First Storage Portion 21
[0047] The first storage portion 21 is located away from the discharge port 20 in the second direction. The first storage portion 21 extends in the first direction. The first storage portion 21 has a cylindrical shape. The first storage portion 21 has an end surface S1 at one end and an end surface S2 at the other end in the first direction. The end surface S1 extends in a direction crossing the first direction. For example, the end surface S1 extends in a direction perpendicular to the first direction. The end surface S2 extends in a direction crossing the first direction. For example, the end surface S2 extends in a direction perpendicular to the first direction. As shown in
[0048] The first storage chamber 21 A is an internal space of the first storage portion 21. The first storage portion 21 stores toner in the first storage chamber 21A. The first storage chamber 21A is located away from the discharge port 20 in the second direction. The volume of the first storage chamber 21A is larger than the volume of a second storage chamber 22A of the second storage portion 22. The second storage chamber 22A will be described later.
1.1.2 Second Storage Portion 22
[0049] As shown in
[0050] The second storage chamber 22 A is an internal space of the second storage portion 22. The second storage portion 22 stores toner in the second storage chamber 22A. The second storage chamber 22A is located between the first storage chamber 21A and the discharge port 20 in the second direction. The second storage chamber 22A communicates with the first storage chamber 21A. The volume of the second storage chamber 22A is smaller than the volume of the first storage chamber 21A of the first storage portion 21.
[0051] As shown in
1.1.3 Reception Portion 23
[0052] The reception portion 23 is located at one end of the toner housing 2 in the first direction. The reception portion 23 is located at the end surface S1 of the toner housing 2 at one end in the first direction. Specifically, the reception portion 23 is located on the end surface S1 of the first storage portion 21 at one end in the first direction. The reception portion 23 is connectable to a toner container 10 (see
1.1.3.1 Reception Ports 231A and 231B
[0053] The reception port 231A is located on the end surface S1 of the first storage portion 21 at one end in the first direction. The reception port 231A communicates with the first storage chamber 21A (see
[0054] The reception port 231B is located at the end surface S1 of the first storage portion 21 at one end in the first direction. The reception port 231B is located away from the reception port 231A in the radial direction of the reception portion 23. The reception port 231B is located on the opposite side of the reception port 231A with respect to a center C of the reception portion 23 in the radial direction of the reception portion 23. The reception port 231B communicates with the first storage chamber 21A (see
1.1.3.2 Frame 232
[0055] As shown in
[0056] The groove 232A is located at one end of the frame 232 in a third direction. The third direction crosses the first direction and the second direction. For example, the third direction is perpendicular to the first direction and the second direction. The groove 232A is located on the inner circumferential edge of the frame 232. The groove 232A is recessed outward from the inner circumferential edge of the frame 232 in the third direction.
[0057] The groove 232B is located at the other end of the frame 232 in the third direction. The groove 232B is located on the opposite side of the groove 232A with respect to the center C of the reception portion 23 (see
[0058] The through hole 232C is located on the circumferential surface of the frame 232. The through hole 232C extends in the circumferential direction of the frame 232.
1.1.4 Ribs 24A and 24B
[0059] As shown in
[0060] As shown in
1.1.5 Protrusions 25A and 25B
[0061] As shown in
[0062] As shown in
1.2 Discharge shutter 3
[0063] The discharge shutter 3 opens and closes the discharge port 20. The discharge shutter 3 is located on the circumferential surface S3 of the second storage portion 22. The discharge shutter 3 is located at a center portion of the second storage portion 22 in the first direction. The discharge shutter 3 extends in the first direction and in the circumferential direction of the second storage portion 22. The discharge shutter 3 has a cylindrical shape.
[0064] As shown in
[0065] Specifically, as shown in
[0066] The opening 31 is located at a center portion of the discharge shutter 3 in the first direction. The opening 31 is located between the protrusion 32A and the protrusion 32B in the first direction. As shown in
[0067] As shown in
[0068] The protrusion 32B is located at the other end of the discharge shutter 3 in the first direction. The protrusion 32B is located on the other side of the opening 31 in the first direction. The protrusion 32B is located on the opposite side of the protrusion 32A with respect to the opening 31 in the first direction. The protrusion 32B extends from the outer circumferential surface of the discharge shutter 3. The protrusion 32B extends in a direction crossing the first direction. For example, the protrusion 32B extends in a direction perpendicular to the first direction. Specifically, the protrusion 32B extends in the radial direction of the discharge shutter 3. The protrusion 32B has a prismatic shape.
1.3 Reception Shutter 4
[0069] The reception shutter 4 opens and closes reception ports 231A and 231B (see
[0070] As shown in
[0071] Specifically, as shown in
[0072] The shutter main body 41 has a disk shape. The shutter main body 41 has a plurality of openings 411A and 411B.
[0073] As shown in
[0074] As shown in
[0075] As shown in
[0076] The groove 421A is recessed from one end edge of the rib 42 in the first direction toward the shutter main body 41. In a state where the reception shutter 4 is located at the reception shutter closed position, the groove 421A communicates with the groove 232A of the frame 232 (see
[0077] The groove 421B is located on the opposite side of the groove 421A with respect to the axis A1 in the radial direction of the shutter main body 41. The groove 421B is recessed from one end edge of the rib 42 in the first direction toward the shutter main body 41. In a state where the reception shutter 4 is located at the reception shutter closed position, the groove 421B communicates with the groove 232B of the frame 232 (see
1.4 Lever 5
[0078] As shown in
[0079] As shown in
[0080] As shown in
[0081] In a state where the toner container 10 (see
[0082] The groove 511A is recessed from one end edge of the engaging portion 51 toward the other side in the first direction. In a state where the reception shutter 4 is located at the reception shutter closed position and the lever 5 is located at the first position, the groove 511A communicates with the groove 421A of the reception shutter 4 and the groove 232A of the frame 232 (see
[0083] The groove 511B is located on the opposite side of the groove 511A with respect to the axis A2 in the radial direction of the engaging portion 51. The groove 511B is recessed from one end edge of the engaging portion 51 toward the other side in the first direction. In a state where the reception shutter 4 is located at the reception shutter closed position and the lever 5 is located at the first position, the groove 511B communicates with the groove 421B of the reception shutter 4 and the groove 232B of the frame 232 (see
[0084] The protruding portion 52 is located outside the engaging portion 51 in the radial direction of the engaging portion 51. The protruding portion 52 extends in the radial direction of the engaging portion 51. The protruding portion 52 extends from the engaging portion 51. The protruding portion 52 protrudes outside the frame 232 through the through hole 232C of the frame 232.
1.5 Agitators 6A, 6B, and 6C
[0085] As shown in
[0086] The agitator 6B is located inside the first storage chamber 21A. The agitator 6B is located between the agitator 6A and the second storage chamber 22A in the second direction. The agitator 6B conveys, together with the agitator 6A, the toner in the first storage chamber 21 A toward the second storage chamber 22A. The agitator 6B is rotatable about an agitator axis A12. The agitator axis A12 extends in the first direction. The agitator axis A12 is located on the other side of the agitator axis A11 in the third direction.
[0087] The agitator 6C is located in the second storage chamber 22A. The agitator 6C conveys the toner in the second storage chamber 22A toward the discharge port 20. The agitator 6C is rotatable about an agitator axis A13. The agitator axis A13 extends in the first direction. The agitator axis A13 is aligned with the agitator axis A12 in the second direction. The second direction is the direction connecting the agitator axis A12 and the agitator axis A13.
2. TONER CONTAINER 10
[0088] Next, details of the toner container 10 will be described with reference to
[0089] The toner container 10 shown in
[0090] Specifically, as shown in
[0091] Next, as shown in
[0092] Next, as shown in
[0093] At this time, since the toner container 10 is undetachable from the toner cartridge 1, the user shakes the toner cartridge 1 in a state where the toner container 10 is connected to the reception portion 23. Thus, the toner in the toner container 10 is smoothly supplied into the toner housing 2.
[0094] Next, as shown in
[0095] After that, the user detaches the toner container 10 from the toner cartridge 1. This completes supply of toner.
[0096] Specifically, as shown in
[0097] In the following description, the first direction of the toner container 10 is the first direction in a state where the toner container 10 is connected to the reception portion 23 of the toner cartridge 1.
2.1 Container Main Body 11
[0098] As shown in
[0099] The pouch 111 is made of a soft resin, for example. The pouch 111 is configured to contain toner therein. The pouch 111 extends in the first direction. The pouch 111 has one end 111A and an other end 111B in the first direction. The one end 111A has an opening (not shown). The other end 111B is located away from the one end 111A in the first direction.
[0100] The connection member 112 is connected to the one end 111A of the pouch 111.
[0101] The connection member 112 closes an opening (not shown) of the pouch 111. As shown in
[0102] The base 1121 is connected to the one end 111A of the pouch 111. The base 1121 extends in the first direction. The base 1121 has a cylindrical shape. The base 1121 has a plurality of discharge ports 110A and 110B. That is, the container main body 11 has the discharge ports 110A and 110B.
[0103] The discharge port 110A is located at the end surface of the base 1121 in the first direction. The discharge port 110A communicates with the inner space of the pouch 111. The discharge port 110A discharges the toner inside the container main body 11.
[0104] The discharge port 110B is located at the end surface of the base 1121 in the first direction. The discharge port 110B is located away from the discharge port 110A in the radial direction of the base 1121. The discharge port 110B is located on the opposite side of the discharge port 110A with respect to a center C2 of the base 1121 in the radial direction of the base 1121. The discharge port 110B communicates with the inner space of the pouch 111. The discharge port 110B discharges the toner in the container main body 11 together with the discharge port 110A.
[0105] The protruding portion 1122 extends from the end surface of the base 1121 in the first direction. The protruding portion 1122 extends in the first direction. The protruding portion 1122 has a cylindrical shape. The protruding portion 1122 supports the container shutter 12. The protruding portion 1122 surrounds the discharge ports 110A and 110B. The protruding portion 1122 has a plurality of through holes 1122A and 1122B.
[0106] The through hole 1122A is located on the circumferential surface of the protruding portion 1122. The through hole 1122A extends in the circumferential direction of the protruding portion 1122.
[0107] The through hole 1122B is located on the circumferential surface of protruding portion 1122. The through hole 1122B is located away from the through hole 1122A in the circumferential direction of the protruding portion 1122. The through hole 1122B is located on the opposite side of the through hole 1122A with respect to the center C2 of the base 1121 in the radial direction of the base 1121. The through hole 1122B extends in the circumferential direction of the protruding portion 1122.
2.2 Container Shutter 12
[0108] As shown in
[0109] As shown in
[0110] Specifically, as shown in
[0111] The shutter main body 121 has a cylindrical shape. The shutter main body 121 has
[0112] a plurality of openings 120A and 120B.
[0113] As shown in
[0114] As shown in
[0115] As shown in
[0116] The protrusion 122B is located on the opposite side of the protrusion 122A with respect to the axis A21 (see
[0117] As shown in
[0118] Thus, as shown in
[0119] That is, as shown in
[0120] In a state where the toner container 10 is connected to the reception portion 23 and the container shutter 12 is located at the container shutter open position, the protrusions 122A and 122B of the container shutter 12 engages with the inner circumferential edge of the frame 232 (see
[0121] In the shutter closing step described above, when the user moves the lever 5 from the second position (see
[0122] That is, as shown in
[0123] In a state where the toner container 10 is connected to the reception portion 23 and the container shutter 12 is located at the container shutter closed position, the protrusion 122A of the container shutter 12 overlaps the groove 232A of the frame 232 (see
2.3 Seal Member 13
[0124] As shown in
4. IMAGE FORMING APPARATUS 100
[0125] Next, an image forming apparatus 100 to which the toner cartridge 1 is attached will be described with reference to
[0126] In the following description of the image forming apparatus 100, first direction, second direction, and third direction mean first direction, second direction and third direction in a state where the toner cartridge 1 is attached to the image forming apparatus 100.
4.1 Outline of Image Forming Apparatus 100
[0127] As shown in
4.1.1 Main Housing 101
[0128] The main housing 101 accommodates the sheet storage section 103, the drum cartridge 104, the exposure device 105, and the fuser 106. The main housing 101 has an opening 101A (see
4.1.2 Cover 102
[0129] The cover 102 is movable between a cover closed position (see
4.1.3 Sheet Storage Section 103
[0130] As shown in
[0131] The sheet S in the sheet storage section 103 is conveyed toward a transfer roller 1044. The transfer roller 1044 will be described later.
4.1.4 Drum Cartridge 104
[0132] The drum cartridge 104 is attached to the image forming apparatus 100. In a state where the drum cartridge 104 is attached to the image forming apparatus 100, the drum cartridge 104 is located inside the main housing 101. As shown in
[0133] As shown in
4.1.4.1 Photosensitive Drum 1041
[0134] The photosensitive drum 1041 is rotatable about a drum axis A101. The drum axis A101 extends in the first direction. The photosensitive drum 1041 extends in the first direction. The photosensitive drum 1041 has a cylindrical shape.
4.1.4.2 Charging Roller 1042
[0135] The charging roller 1042 charges the photosensitive drum 1041. The image forming apparatus 100 may include a scorotron charger instead of the charging roller 1042.
4.1.4.3 Development Unit 1043
[0136] The development unit 1043 supplies toner to the photosensitive drum 1041. The development unit 1043 includes a development housing 1043A and a development roller 1043B.
[0137] The development housing 1043A is configured to store toner. The development housing 1043A supports the development roller 1043B.
[0138] The development roller 1043B supplies toner in the development housing 1043A to the photosensitive drum 1041. The development roller 1043B contacts the photosensitive drum 1041. The development roller 1043B may be separable from the photosensitive drum 1041. The development roller 1043B is rotatable about a development axis A102. The development axis A102 extends in the first direction.
4.1.4.4 Transfer Roller 1044
[0139] The transfer roller 1044 transfers the toner on the photosensitive drum 1041 onto the sheet S. Specifically, the sheet S from the sheet storage section 103 passes between the transfer roller 1044 and the photosensitive drum 1041. At this time, the transfer roller 1044 transfers the toner on the photosensitive drum 1041 onto the sheet S. The transfer roller 1044 contacts the photosensitive drum 1041.
4.1.5 Toner Cartridge 1
[0140] The toner cartridge 1 is attachable to and detachable from the drum cartridge 104. Specifically, the toner cartridge 1 is attachable to and detachable from the development unit 1043 of the drum cartridge 104. In a state where the toner cartridge 1 is attached to the drum cartridge 104, the toner cartridge 1 supplies toner to the development housing 1043A.
[0141] In a state where the toner cartridge 1 is attached to the drum cartridge 104, the drum cartridge 104 is attached to the image forming apparatus 100, and the image forming apparatus 100 is placed on a horizontal surface, the third direction is the same as the upper-lower direction. In a state where the toner cartridge 1 is attached to the drum cartridge 104, the drum cartridge 104 is attached to the image forming apparatus 100, and the image forming apparatus 100 is placed on a horizontal surface, one side in the third direction is the upper side and the other side in the third direction is the lower side. In a state where the toner cartridge 1 is attached to the drum cartridge 104, the drum cartridge 104 is attached to the image forming apparatus 100, and the image forming apparatus 100 is placed on a horizontal surface, the first direction and the second direction are horizontal directions.
4.1.6 Exposure Device 105
[0142] The exposure device 105 exposes the photosensitive drum 1041. Specifically, in a state where the drum cartridge 104 is attached to the main housing 101, the exposure device 105 exposes the surface of the photosensitive drum 1041 charged by the charging roller 1042. The development unit 1043 supplies toner to the exposed surface of the photosensitive drum 1041. In this embodiment, the exposure device 105 is a laser scanning unit. The exposure device 105 may be an LED head.
4.1.7 Fuser 106
[0143] The fuser 106 fixes the toner transferred on the sheet S onto the sheet S. In this embodiment, the fuser 106 fixes the toner onto the sheet S by heating and pressurizing the sheet S on which the toner has been transferred. The sheet S that has passed through the fuser 106 is discharged onto the upper surface of the main housing 101.
4.2 Details of Drum Cartridge 104
[0144] As shown in
4.2.1 Frame 1040
[0145] The frame 1040 supports the photosensitive drum 1041, the charging roller 1042, the development unit 1043, and the transfer roller 1044. The frame 1040 includes two drum side plates 1040A and 1040B, a waste toner storage portion 1047, and a drum cleaning member 1048 (see
4.2.1.1 Drum Side Plates 1040A and 1040B
[0146] As shown in
[0147] The drum side plate 1040A has two through holes 10401A and 10402A.
[0148] The through hole 10401A is located away from the photosensitive drum 1041 in a fifth direction (see
[0149] The through hole 10402A is located away from the through hole 10401A in the fifth direction. The through hole 10402A is located between the photosensitive drum 1041 and the through hole 10401A in the fifth direction. The through hole 10402A extends in the fifth direction. The through hole 10402A is an elongated hole. A protrusion 10433A of the development unit 1043 fits into the through hole 10402A. The protrusion 10433A will be described later.
[0150] The drum side plate 1040B is located at the other end of the frame 1040 in the first direction. The drum side plate 1040B is located away from the drum side plate 1040A in the first direction. The drum side plate 1040B extends in the second direction and the third direction. The drum side plate 1040B supports the other end of the photosensitive drum 1041 and the other end of the development unit 1043. The drum side plate 1040B has two through holes 10401B and 10402B.
[0151] As shown in
[0152] The through hole 10402B is located away from the through hole 10401B in the fifth direction. The through hole 10402B is located between the photosensitive drum 1041 and the through hole 10401B in the fifth direction. The through hole 10402B extends in the fifth direction. The through hole 10402B is an elongated hole. A protrusion 10433B of the development unit 1043 fits into the through hole 10402B. The protrusion 10433B will be described later.
4.2.1.2 Waste Toner Storage Portion 1047
[0153] As shown in
4.2.1.3 Drum Cleaning Member 1048
[0154] The drum cleaning member 1048 is attached to the waste toner storage portion 1047. The drum cleaning member 1048 extends in the first direction. The drum cleaning member 1048 has a plate shape. The drum cleaning member 1048 cleans the circumferential surface of the photosensitive drum 1041. Specifically, an edge of the drum cleaning member 1048 contacts the surface of the photosensitive drum 1041. As the photosensitive drum 1041 rotates, waste toner on the surface of the photosensitive drum 1041 contacts the edge of the drum cleaning member 1048 and is removed from the surface of the photosensitive drum 1041. The removed waste toner is stored in the waste toner storage portion 1047 through the opening 1047A.
4.2.2 Details of Development Unit 1043
[0155] As shown in
4.2.2.1 Development Side Plates 10431A and 10431B
[0156] The development side plate 10431A is located at one end of the development unit 1043 in the first direction. The development side plate 10431A supports one end of the development roller 1043B. The development side plate 10431A extends in the second direction and the third direction. The development side plate 10431A has a groove 10437A. As shown in
[0157] As shown in
4.2.2.2 Details of Development Housing 1043A
[0158] As shown in
[0159] The partition wall 10438 is located inside the development housing 1043A. The partition wall 10438 partitions the internal space of the development housing 1043A into a first development chamber 10430A and a second development chamber 10430B. The first development chamber 10430A is located on one side of the second development chamber 10430B in the third direction. A part of the development roller 1043B is located inside the second development chamber 10430B. The development roller 1043B supplies the toner in the second development chamber 10430B to the photosensitive drum 1041. As shown in
[0160] The passage 10438A is located at one end of the partition wall 10438 in the first direction. The passage 10438A allows communication between the first development chamber 10430A and the second development chamber 10430B.
[0161] The passage 10438B is located at the other end of the partition wall 10438 in the first direction. The passage 10438B allows communication between the first development chamber 10430A and the second development chamber 10430B.
[0162] As shown in
[0163] As shown in
[0164] The recess 10440B is located between the development reception port 10439 and the development side plate 10431B in the first direction. The recess 10440B is located on the opposite side of the recess 10440A with respect to the development reception port 10439 in the first direction.
[0165] As shown in
[0166] Then, as shown in
4.2.2.3 Protrusions 10432A and 10433A
[0167] As shown in
[0168] The protrusion 10433A is located between the photosensitive drum 1041 and the protrusion 10432A in the fifth direction. The protrusion 10433A is located at one end of the development unit 1043 in the first direction. The protrusion 10433A extends in the first direction from the development side plate 10431A. The protrusion 10433A has a cylindrical shape. The protrusion 10433A may be one end of a shaft of the development roller 1043B. The protrusion 10433A fits into the through hole 10402A of the drum side plate 1040A.
4.2.2.4 Protrusions 10432B and 10433B
[0169] The protrusion 10432B is located away from the photosensitive drum 1041 in the fifth direction. The protrusion 10432B is located at the other end of the development unit 1043 in the first direction. The protrusion 10432B extends in the first direction from the development side plate 10431B. The protrusion 10432B has a cylindrical shape. The protrusion 10432B fits into the through hole 10401B of the drum side plate 1040B.
[0170] The protrusion 10433B is located between the photosensitive drum 1041 and the protrusion 10432B in the fifth direction. The protrusion 10433B is located at the other end of the development unit 1043 in the first direction. The protrusion 10433B extends in the first direction from the development side plate 10431B. The protrusion 10433B has a cylindrical shape. The protrusion 10433B may be the other end of the shaft of the development roller 1043B. The protrusion 10433B fits into the through hole 10402B of the drum side plate 1040B.
[0171] In a state where the protrusion 10432A fits into the through hole 10401A of the drum side plate 1040A, the protrusion 10433A fits into the through hole 10402A of the drum side plate 1040A, the protrusion 10432B fits into the through hole 10401B of the drum side plate 1040B, and the protrusion 10433B fits into the through hole 10402B of the drum side plate 1040B, the development unit 1043 is movable in the fifth direction relative to the photosensitive drum 1041.
4.2.2.5 Development Shutter 10434
[0172] As shown in
[0173] The through hole 10434A is located between the recess 10440A of the development housing 1043A and the development side plate 10431A in the first direction.
[0174] The through hole 10434B is located between the recess 10440B of the development housing 1043A and the development side plate 10431B in the first direction.
[0175] The opening 10434C is located at a center portion of the development shutter 10434 in the first direction. The opening 10434C is located between the through hole 10434A and the through hole 10434B in the first direction.
[0176] As shown in
[0177] Then, as shown in
[0178] As shown in
[0179] As shown in
4.2.2.6 First Screw 10435
[0180] As shown in
4.2.2.7 Second Screw 10436
[0181] The second screw 10436 is located inside the second development chamber 10430B of the development housing 1043A. The second screw 10436 conveys toner in the second development chamber 10430B toward the passages 10438A and 10438B in the first direction. The second screw 10436 extends in the first direction. The second screw 10436 is an auger screw.
4.2.3 Waste Toner Pipe 1045
[0182] As shown in
4.2.4 Conveyance Member 1046
[0183] As shown in
5. OPERATIONS AND EFFECTS
[0184] (1) According to the toner cartridge 1, as shown in
[0185] Thus, as shown in
[0186] Further, as shown in
[0187] Thus, the toner is smoothly supplied without requiring time for the supplied toner to spread over the entirety of the toner housing 2.
[0188] Further, even if there is no member for conveying the supplied toner in the toner housing 2 in the first direction, the supplied toner is distributed over the entirety of the toner housing 2.
[0189] Further, as shown in
[0190] This suppresses the toner moving toward the discharge port 20 when the toner supplied from the reception portion 23 located at the end surface S1 flows in the first direction.
[0191] As a result, spilling of the supplied toner from the discharge port 20 is suppressed.
[0192] (2) According to the toner cartridge 1, as shown in
[0193] Thus, as shown in
[0194] This suppresses spilling of the toner supplied from the toner container 10 to the toner housing 2.
[0195] (3) According to the toner cartridge 1, as shown in
[0196] With this configuration, the toner supplied through the reception ports 231A and 231B is stored in the first storage chamber 21A located away from the discharge port 20.
[0197] The second storage chamber 22A is located between the first storage chamber 21A and the discharge port 20. The discharge port 20 communicates with the second storage chamber 22A.
[0198] Thus, the movement of the supplied toner to the discharge port 20 is suppressed by the second storage chamber 22A.
[0199] As a result, spilling of the supplied toner from the discharge port 20 is further suppressed.
[0200] (4) According to the toner cartridge 1, as shown in
[0201] Thus, in a state where the toner container 10 is connected to the reception portion 23 and the reception shutter 4 is located at the reception shutter open position, as shown in
[0202] Thus, in a state where the toner container 10 is connected to the reception portion 23 of the toner cartridge 1, the attitude of the toner cartridge 1 may be changed, and all the toner in the toner container 10 may be supplied to the toner housing 2 while shaking the toner cartridge 1.
[0203] (5) According to the toner cartridge 1, as shown in
[0204] As shown in
[0205] As shown in
[0206] That is, in a state where the toner container 10 is connected to the reception portion 23, the container shutter 12 is also opened by an operation of moving the reception shutter 4 from the reception shutter closed position to the reception shutter open position.
[0207] Thus, compared to the case where the toner container 10 is connected to the reception portion 23 in a state where the discharge ports 110A and 110B of the toner container 10 are open, spilling of the toner in the toner container 10 is suppressed when the toner container 10 is connected to the reception portion 23.
[0208] (6) According to the method of supplying toner, as shown in
[0209] With this method, while suppressing spilling of the toner in the toner container 10, the toner in the toner container 10 is smoothly supplied to the toner cartridge 1 by using gravity.
[0210] If the toner container 10 is to be connected to the toner cartridge 1 in a state where one end of the toner housing 2 faces upward in the first direction, there is a possibility that toner spills out when the toner container 10 is connected to the toner cartridge 1.
[0211] In this regard, as shown in
[0212] This suppresses spilling of toner when the toner container 10 and the toner cartridge 1 are connected.
6. MODIFICATIONS
[0213] While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Thus, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below.
[0214] Modifications will be described with reference to
[0215] (1) As shown in
[0216] (2) As shown in
[0217] The toner housing 301 has a discharge port 3010. The discharge port 3010 is located at one end of the toner housing 301 in the second direction. As the development roller 1043B rotates, the toner in the toner housing 301 is discharged to outside the toner housing 301 through the discharge port 3010. That is, in a state where the development roller 1043B is rotating, the toner in the toner housing 301 is discharged through the discharge port 3010.
[0218] Specifically, the toner housing 301 has a first storage portion 3011, a second storage portion 3012, and the reception portion 23 (see
[0219] The first storage portion 3011 is located away from the discharge port 3010 in the second direction. The first storage portion 3011 has a first storage chamber 3011A. In other words, the toner housing 301 has the first storage chamber 3011A.
[0220] The first storage chamber 3011A is an internal space of the first storage portion 3011. The first storage portion 3011 stores toner in the first storage chamber 3011A. The first storage chamber 3011A is located away from the discharge port 3010 in the second direction. The volume of the first storage chamber 3011A is larger than the volume of a second storage chamber 3012A of the second storage portion 3012. The second storage chamber 3012A will be described later.
[0221] The second storage portion 3012 is located at one end of the toner housing 301 in the second direction. The second storage portion 3012 is connected to one end of the first storage portion 3011 in the second direction. The second storage portion 3012 has the second storage chamber 3012A and the discharge port 3010 described above. In other words, the toner housing 301 has the second storage chamber 3012A.
[0222] The second storage chamber 3012A is an internal space of the second storage portion 3012. The second storage portion 3012 stores toner in the second storage chamber 3012A. The second storage chamber 3012A is located between the first storage chamber 3011A and the discharge port 3010 in the second direction. The second storage chamber 3012A communicates with the first storage chamber 3011A through a passage 3013. The volume of the second storage chamber 3012A is smaller than the volume of the first storage chamber 3011A of the first storage portion 3011. The discharge port 3010 communicates with the second storage chamber 3012A.
[0223] The development roller 1043B is supported at one end of the toner housing 301 in the second direction. A part of the development roller 1043B is located inside the discharge port 3010.
[0224] (3) As shown in
[0225] Specifically, as shown in
[0226] The container main body 401 stores toner. The container main body 401 includes a bottle 4011 and a connection member 4012.
[0227] The bottle 4011 is made of paper, for example. The bottle 4011 stores toner inside. The bottle 4011 extends in the first direction. The bottle 4011 has one end 4011A and an other end 4011B in the first direction. The one end 4011A has an opening. The other end 4011B is located away from the one end 4011A in the first direction. The bottle 4011 has a notch 4011C. The notch 4011C is located at the one end 4011A. The notch 4011C extends in the first direction.
[0228] The connection member 4012 is connected to the one end 4011A of the bottle 4011. The connection member 4012 closes the opening of the bottle 4011. The connection member 4012 extends in the first direction. The connection member 4012 has a cylindrical shape. The connection member 4012 is made of hard resin, for example. The connection member 4012 has a plurality of discharge ports 4010A, 4010B, a protrusion 40121, a plurality of through holes 40122A, 40122B, and a plurality of protrusions 40123A, 40123B (see
[0229] The discharge ports 4010A and 4010B communicate with the inner space of the bottle 4011. The discharge ports 4010A and 4010B discharge the toner inside the container main body 401. The discharge port 4010B is located away from the discharge port 4010A in the radial direction of the connection member 4012.
[0230] The protrusion 40121 fits into the notch 4011C of the bottle 4011. Thus, the connection member 4012 rotates about an axis A401 together with the bottle 4011. The axis A401 extends in the first direction.
[0231] The through holes 40122A and 40122B are located on the circumferential surface of connection member 4012. The through hole 40122B is located away from the through hole 40122A in the circumferential direction of the connection member 4012. Each of the through holes 40122A and 40122B extends in the circumferential direction of connection member 4012. The protrusion 122A of the container shutter 12 protrudes outside the connection member 4012 through the through hole 40122A. The protrusion 122B of the container shutter 12 protrudes outside the connection member 4012 through the through hole 40122B.
[0232] The protrusion 40123A is located on the circumferential surface of the connection member 4012. The protrusion 40123A extends from the circumferential surface of the connection member 4012. The protrusion 40123A extends in a radial direction of the connection member 4012. In a state where the container shutter 12 is located at the container shutter closed position, the protrusion 40123A is aligned with the protrusion 122A of the container shutter 12 in the first direction.
[0233] As shown in
[0234] In this modification, as shown in
[0235] As shown in
[0236] The groove 5012A is located at one end of the frame 5011 in the third direction. The groove 5012A is located at the inner circumferential edge of the frame 5011. The groove 5012A is recessed outward from the inner circumferential edge of the frame 5011 in the third direction. The groove 5012A extends in the first direction (see
[0237] The groove 5012B is located at the other end of the frame 5011 in the third direction. The groove 5012B is located on the opposite side of the groove 5012A with respect to a center C3 (see
[0238] As shown in
[0239] As shown in
[0240] As shown in
[0241] The shutter main body 5101 has a disc shape. The shutter main body 5101 has a plurality of openings 5101A and 5101B.
[0242] In a state where the reception shutter 510 is located at the reception shutter closed position (see
[0243] As shown in
[0244] As shown in
[0245] As shown in
[0246] The groove 5102B is located on the opposite side of the groove 5102A with respect to the center C3 in the radial direction of the shutter main body 5101. The groove 5102B is recessed toward the shutter main body 5101 from one edge of the rib 5102 in the first direction. In a state where the reception shutter 510 is located at the reception shutter closed position, the groove 5102B communicates with the groove 5012B of the frame 5011.
[0247] As shown in
[0248] As shown in
[0249] As shown in
[0250] Further, in a state where toner container 400 is connected to reception portion 501, the protrusion 40123A of the toner container 400 fits into the groove 5102A of the reception shutter 510, and the protrusion 40123B of toner container 400 fits into the groove 5102B of the reception shutter 510. Thus, the reception shutter 510 rotates together with the container main body 401.
[0251] When the user rotates the container main body 401 about the axis A401 in a state where the toner container 400 is connected to the reception portion 501, as shown in
[0252] At this time, the protrusion 122A of the container shutter 12 is received in the groove 5103A of the reception shutter 510 (see
[0253] At this time, as shown in
[0254] (4) In the modifications (1) to (3), the same effects as those of the above-described embodiment are obtained.