SYSTEMS AND METHODS FOR FLAME STABILIZATION AND HEAT-RELEASE MODULATION
20240175578 ยท 2024-05-30
Assignee
Inventors
Cpc classification
F23N5/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C99/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F23N5/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C99/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An apparatus includes a burner, a first conductive element positioned across the face of the burner, a second conductive element positioned within the flame from the burner, and positive and negative electrodes coupled with a power source. The positive electrode and the negative electrode are configured to generate an electric field between the first and second conductive elements affecting the flame, and the electric field is operable to form at least one flame root defined by the flame. The power source is configured to selectively modify the electric field to increase or decrease a quantity of the at least one flame root.
Claims
1. An apparatus, comprising: (a) a combustion burner configured to output a flame and a gas flow from a face of the burner, wherein the gas flow defines a gas flow path in a direction away from the burner; (b) a first conductive element positioned within the flame; (c) a second conductive element positioned across the face of the burner; and (d) a positive electrode and a negative electrode each coupled with a power source, wherein the positive electrode is electrically coupled with the first conductive element and the negative electrode is electrically coupled with the second conductive element, wherein the positive electrode and the negative electrode are configured to generate an electric field oriented parallel to the gas flow path, wherein the electric field is oriented in an opposite direction to the gas flow path; wherein the power source is configured to generate the electric field to form at least one flame root defined by the flame, wherein the power source is configured to selectively modify the electric field to increase or decrease a quantity of the at least one flame root.
2. The apparatus of claim 1, wherein the second conductive element includes a plurality of element portions, wherein a maximum quantity of the at least one flame root correlates to the plurality of portions.
3. The apparatus of claim 1, wherein the second conductive element includes at least one wire positioned across the face of the burner.
4. The apparatus of claim 1, wherein the second conductive element includes a multi-element feature arranged across the face of the burner, wherein the multi-element feature includes a plurality of openings arranged therethrough.
5. The apparatus of claim 4, where in the multi-element feature defines a honeycomb-like structure.
6. The apparatus of claim 1, wherein the second conductive element includes a multi-element feature arranged around a circumference of the face of the burner.
7. The apparatus of claim 6, wherein the multi-element feature includes a plurality of panels each having a two-dimensional linear body aimed toward a central position defined by the burner face.
8. The apparatus of claim 1, further comprising: (a) a sensor configured to determine an acoustic characteristic of the combustion burner and output a data signal based upon the acoustic characteristic; and (b) a data processor communicatively coupled with the sensor and the power source, wherein the data processor is configured to receive the data signal and selectively operate the power source to modify the electric field based upon the data signal.
9. The apparatus of claim 8, wherein the data processor is configured to compare the acoustic characteristic to a pre-determined acoustic characteristic, wherein the data processor is configured to modify the electric field to thereby achieve an improved acoustic characteristic.
10. A method of operating a combustion burner to affect a heat-release of the combustion burner, wherein the combustion burner is configured to output a flame and a gas flow from a face of the burner defining a gas flow path in a direction away from the burner, wherein a conductive element is positioned across the face of the burner, a positive electrode is positioned within the flame, and a negative electrode is coupled with the conductive element, the method comprising: (a) generating a flame from the burner; (b) generating an electric field between the positive electrode and the negative electrode; (c) forming an electrohydrodynamic bluff-body via the conductive element based upon the electric field; (d) generating a first flame root based upon the electrohydrodynamic bluff-body; and (e) increasing a strength of the electric field to generate a second flame root based upon the electrohydrodynamic bluff-body.
11. The method of claim 10, wherein generating the electric field between the positive electrode and the negative electrode includes generating the electric field in an orientation parallel to the gas flow path and in an opposite direction relative to the flow path.
12. A method of operating a combustion burner, wherein the combustion burner is configured to output a flame and a gas flow from a face of the burner defining a gas flow path in a direction away from the burner, wherein a conductive element is positioned across the face of the burner, a positive electrode is positioned within the flame, and a negative electrode is coupled with the conductive element, the method comprising: (a) generating a flame from the burner; (b) measuring an acoustic characteristic of the burner; (c) comparing the acoustic characteristic to a pre-determined acoustic characteristic; and (d) based upon the comparison, selectively modifying an electric field induced between the positive electrode and the negative electrode to modify a heat-release of the flame.
13. The method of claim 12, wherein selectively modifying the electric field induced between the positive electrode and the negative electrode to modify the heat-release of the flame includes: (a) forming an electrohydrodynamic bluff-body via the conductive element based upon the electric field; (b) generating a first flame root based upon the electrohydrodynamic bluff-body; and (c) increasing a strength of the electric field to generate a second flame root based upon the electrohydrodynamic bluff-body.
14. The method of claim 12, wherein the acoustic characteristic includes an acoustic pressure.
15. The method of claim 12, further comprising applying generating the electric field between the positive and negative electrodes, wherein the electric field is oriented parallel to flow path and in an opposite direction relative to the flow path.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] While the specification concludes with claims which particularly point out and distinctly claim this technology, it is believed this technology will be better understood from the following description of certain examples taken in conjunction with the accompanying drawings, in which like reference numerals identify the same elements and in which:
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[0045] The drawings are not intended to be limiting in any way, and it is contemplated that various embodiments of the technology may be carried out in a variety of other ways, including those not necessarily depicted in the drawings. The accompanying drawings incorporated in and forming a part of the specification illustrate several aspects of the present technology, and together with the description serve to explain the principles of the technology; it being understood, however, that this technology is not limited to the precise arrangements shown, or the precise experimental arrangements used to arrive at the various graphical results shown in the drawings.
DETAILED DESCRIPTION
[0046] The following description of certain examples of the technology should not be used to limit its scope. Other examples, features, aspects, embodiments, and advantages of the technology will become apparent to those skilled in the art from the following description, which is by way of illustration, one of the best modes contemplated for carrying out the technology. As will be realized, the technology described herein is capable of other different and obvious aspects, all without departing from the technology. Accordingly, the drawings and descriptions should be regarded as illustrative in nature and not restrictive.
[0047] It is further understood that any one or more of the teachings, expressions, embodiments, examples, etc. described herein may be combined with any one or more of the other teachings, expressions, embodiments, examples, etc. that are described herein. The following-described teachings, expressions, embodiments, examples, etc. should therefore not be viewed in isolation relative to each other. Various suitable ways in which the teachings herein may be combined will be readily apparent to those of ordinary skill in the art in view of the teachings herein. Such modifications and variations are intended to be included within the scope of the claims.
[0048] Reference systems that may be used herein can refer generally to various directions (for example, upper, lower, forward and rearward), which are merely offered to assist the reader in understanding the various embodiments of the disclosure and are not to be interpreted as limiting. Other reference systems may be used to describe various embodiments, such as those where directions are referenced to the portions of the device, for example, toward or away from a particular element, or in relations to the structure generally (for example, inwardly or outwardly).
I. Overview
[0049] One potential solution to improve fossil fuel-based energy generation involves the use of electric fields to affect combustion. Many fuel-air chemistries produce charged particles during combustion. Applying an electric field to the flame accelerates these particles. Their resulting collisions with the bulk gas molecules create appreciable pressure and velocity effects, commonly referred to as the ionic wind.
[0050] Accordingly, described herein are systems and methods for significantly enhancing the electric field effect on a flame to modify the flow field, flame shape, and heat-release of the flame using the electric field. In some embodiments, heat-release modifications can be utilized to provide further improvements, such as suppressing thermoacoustic instabilities in the combustor. The systems and methods presented have no consumables or moving parts, is relatively inexpensive due to its use of simple materials and cheap electronics, and is efficient (e.g., in one example, the system only consumes a mere 40 mW of electrical power to control a 3 kW thermal power flame). Further, the systems and methods are applicable for gaseous fuel types and continuous combustion. Examples of gaseous fuels include natural gas, butane, methane, propane. Non-gaseous fuels are solid and liquid types, such as coal, gasoline, kerosene, and diesel. Continuous combustion is where the flame is constantly present, and examples include furnaces, stoves, and lighters. A non-continuous example is the automotive internal combustion engine.
[0051] The most common example of a gaseous fuel type is natural gas, which is the largest segment of U.S. energy consumption. Natural gas is used for electrical power generation, heating homes, cooking food, and many industrial activities. Various U.S. markets for natural gas are illustrated in
II. Exemplary Systems and Methods for Affecting Flame Combustion
[0052] This section will discuss the improved systems and methods that allow modulation of burner flame heat-release with an electric field. Further, this section provides systems and methods for suppressing thermoacoustic instabilities.
A. Exemplary Systems and Methods for Electric Field Induced Flame Heat-Release Modulation
[0053] The systems and methods include three general parts: (i) creating an EHD bluff-body, (ii) affecting the heat-release, and (iii) using multi-element cathodes to improve the effects on the flame. Each part will be discussed in greater detail below.
i. Creation of an EHD Bluff-Body
[0054] An EHD bluff-body acts similar to an aerodynamic bluff-body-a classic tool in combustion used to stabilize flames. An example of an introduction of an aerodynamic bluff-body is shown in
[0055] The process of creating an EHD bluff-body is shown in
[0056] The flame shape of
[0057] The primary benefit of the EHD bluff-body compared to a traditional aerodynamic one is the EHD version can be switched on and off very quickly with the electric field, much like turning a light on and off with a switch. This switching can be up to a few hundred cycles per second. Essentially, the flame shape is now electrically controlled.
ii. Heat-Release Change
[0058] A heat-release change occurs when the flame shape transitions. The conical and V flame surfaces have internal volumes, as illustrated in
[0059] The thermal power is more commonly referred to as heat-release, q(t). A control volume analysis, defined in
where ?.sub.In(t) is the rate of energy into the control volume and E.sub.CV(t) is the chemical potential energy associated with the control volume. These two terms can be expressed in terms of the reactant properties
?.sub.In(t)=h.sub.c?Av(t), (Equation 2)
and
E.sub.CV(t)=h.sub.c?V(t), (Equation 3)
where h.sub.c is the heat of combustion of the mixture, ? is the reactant mixture density, A is the burner outlet area, v(t) is the gas velocity into the control volume, and V(t) is the control volume. The heat-release with these substitutions is
To simplify this expression, a constant incoming gas velocity is assumed, v(t)=v. Additionally, the change in heat-release can be created by changing the control volume, so the heat-release deviation can be viewed from the mean value, defined as
q(t)=q(t)?
The heat-release deviation, q(t), in terms of Equation. 4 is then
[0060] This equation shows that changing the control volume, V(t), by the electric field will cause a deviation in the flame heat-release, q(t). This mechanism constitutes an actuator which can be used to suppress the thermoacoustic instability. An experimental example of this effect is shown in
iii. Multi-Element Cathode
[0061] Adding more cathode elements can improve the actuator relationship. The single wire heat-release response of
B. Exemplary Electrodes Configured for Electric Field Induced Flame Heat-Release Modulation
[0062] i. Three-Wire Cathode
[0063] To test the above-described concepts, a burner (300) with three wires (302) across the face (304) of the burner (300) was constructed as shown in
[0064] In the control volume energy reduction plot, shown in
ii. Honeycomb Cathode
[0065] To add more cathode elements across the burner face, a hexagonal metal material can be used which is referred to herein a honeycomb structure. The honeycomb may define hexagonally shaped cells. In one example embodiment, shown in
[0066] The constant portions of heat-release shown in
iii. Multi-Element Circumferential Cathode
[0067] As another alternative cathode arrangement,
C. Heat-Release vs. Electric Field Forcing Frequency
[0068] The above description identifies the mechanism for how an electric field can distort a flame shape and create a change in heat-release. As described below, heat-release may be forced at the higher frequencies where thermoacoustic instabilities occur, which can be as low as 50 Hz and greater than 1 kHz. An example of forcing the flame and heat-release with the electric field is shown in
D. Suppression of Thermoacoustic Instabilities
[0069] As described above, the electric field actuation of heat-release suppresses thermoacoustic instabilities. To test this, the honeycomb cathode and burner were placed inside of a round quartz tube in a configuration known as a Rijke tube, as shown in
[0070] A key question with suppressing thermoacoustic instabilities is how to affect the instability, which depends on the actuator type. As shown in
[0071] These two sources add together to create the total heat-release of the flame, q(t). To suppress the instability, the concept is simply to use the electric field driven heat-release to cancel the thermoacoustic component; q.sub.E=?q.sub.A. This was accomplished with a feedback control system, represented by the cycle diagram of
[0072] An example of the controller turning on and suppressing a thermoacoustic instability is shown in
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[0074] With further regard to step (408), adjusting the electric field to therefore modify the number of flame roots is operable to modify the heat release of the flame as well. Particularly, a modified flame root by increasing the electric field effectively makes the flame more compact (i.e., shorter). For complex flame shapes where it is difficult to define a flame length, the mean axial distance to the surface is used and is defined as the flame centroid. Making the flame more compact moves the flame centroid upstream. An overall movement of the flame upstream therefore increases the flame heat-release. Decreasing the voltage and electric field strength to the point where the flame root diminishes then causes the shape to expand back to the original. This causes a brief decrease in heat-release for the same but opposite reasons as does increasing the electric field strength. In another sense, making the flame more compact means the reactions takes less volume to occur in such that the internal volume bounded by the flame shape is reduced. As the flame root forms and the flame dynamically transitions to the more compact form, the flame burns through the volume difference between the two shapes. This adds to the heat-release while the shape is in transition.
[0075] Further, when the cathode has multiple physical elements, each become a site for an EHD bluff-body and flame root to form. Increasing the voltage and electric field causes the first EHD bluff-body and flame root to form at one of the cathode elements, along with the accompanying brief increase of heat-release. Increasing the voltage and electric field further eventually causes another EHD bluff-body and flame root to form at a different cathode element, along with another brief increase in heat-release. If the cathode has N elements, then N independent EHD bluff-bodies and flame roots can form as the voltage and electric field are increased, which will result in N heat-release changes. Therefore, if a large number of cathode elements are used, the relationship between the applied voltage and resulting flame shape change becomes semi-continuous and quasilinear, which is ideal for an actuator. Given the systems and methods described above, the electric field may be selectively controlled to adjust the number of flame-roots in real time to therefore adjust the heat release in real-time.
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III. Discussion
[0077] Illustrated and described herein are systems and methods capable of modifying flow fields of flames, altering flame shapes, modifying the flame heat-release, and suppressing thermoacoustic instabilities. Certain portions of those systems and methods are described in additional detail below.
[0078] In some embodiments for modifying the flow fields of flames, a positive electrode (i.e., anode) is positioned downstream of the burner within the flame. A negative electrode (i.e., cathode) is placed near the burner face. The negative electrode may be thin in cross section so as not to cause flow recirculation and to act as an aerodynamic bluff body, causing a flame root to form downstream of it. A voltage difference may then be applied between the electrodes to create an electric field that is oriented mostly against the gas flow path. The positive ions (i.e., cations) present in the flame are accelerated by the electric field, particularly in the same direction as the electric field, thus they are accelerated against the bulk gas. The elastic collisions between the ions and bulk gas molecules transfers momentum to the flow field, which is an effect commonly referred to as ionic wind. Since the ions are accelerated against the bulk gas, the net effect of the ionic wind is to reduce the flow velocity. The velocity reduction is localized to the region immediately around the cathode due to unique combination of high electric field magnitude and high cation density there. The amount the velocity is reduced increases with the applied anode voltage and resulting electric field magnitude, and the anode voltage and resulting electric field strength can be adjusted to vary the velocity reduction amount.
[0079] In some embodiments for modifying the flame shape, it has been noted that the shape of a laminar flame is determined by stabilization points or roots, among other factors. A stabilization point is a region of space where the local flow velocity is less than or equal to the laminar flame speed of the gas mixture, S.sub.U. The laminar flame speed is an inherent combustion property of a fuel-oxidizer gas mixture. Adjusting the critical condition of the velocity to be less than or equal to the laminar flame speed creates a stabilization point, and a new flame root will form there. The flame root appears as a V or fold in the flame surface, centered immediately downstream of the negative electrode. The process of reducing the flow velocity to the laminar flame speed with the electric field is referred to herein as an electrohydrodynamic bluff body. If the negative electrode is located too close to a pre-existing flame root, creating an EHD bluff-body will have little impact on the flame shape. Therefore, the negative electrodes may be positioned away from pre-existing flame roots, including those created by aerodynamic or other EHD bluff bodies. An EHD bluff body and root can form over each cathode element added, and adding additional cathode elements proportionately increases the number of flame roots created as the electric field is increased. Creating multiple bluff bodies and roots leads to better control of the heat-release as the flame can be incrementally distorted in discrete steps.
[0080] In some embodiments for modifying the flame heat release, creating flame roots by the EHD bluff body can be used to modify the heat release and to fix combustion issues related to thermoacoustic instability. A laminar flame has an internal volume defined by the flame surface. When the flame shape changes due to creating an EHD bluff body and new flame root, the internal volume is reduced. Essentially, each flame root and fold in the flame surface makes the flame more compact, thus reducing its internal volume. As such, deploying multiple cathode elements causes incremental changes of the flame shape and thus heat release. Further, the multiple cathode elements improve the relationship between the electric field and resulting heat release change, which provides better control for suppressing thermoacoustic instabilities.
[0081] While examples, one or more representative embodiments and specific forms of the disclosure have been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive or limiting. The description of particular features in one embodiment does not imply that those particular features are necessarily limited to that one embodiment. Some or all of the features of one embodiment can be used in combination with some or all of the features of other embodiments as would be understood by one of ordinary skill in the art, whether or not explicitly described as such. One or more exemplary embodiments have been shown and described, and all changes and modifications that come within the spirit of the disclosure are desired to be protected.