Wheel bearing assembly
11536313 ยท 2022-12-27
Assignee
Inventors
Cpc classification
F16C2226/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C35/073
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2326/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2240/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60B27/0036
PERFORMING OPERATIONS; TRANSPORTING
F16C35/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C19/186
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/86
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16C2223/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A wheel bearing assembly includes a wheel hub, at least one inner ring, an outer ring, and one or more rolling elements. An accommodation space may be formed inward of a vehicle-body-side end portion of the wheel hub to accommodate a constant velocity joint, and a plurality of recesses for accommodating rotating elements of the constant velocity joint are formed on an inner peripheral surface of the accommodation space to be spaced apart from each other along a circumferential direction. A first heat-treated hardened portion may be formed on the inner peripheral surface of the accommodation space, and may be formed to have portions with which the rotating elements of the constant velocity joint is brought into contact. A second heat-treated hardened portion may formed on an outer peripheral surface of the wheel hub. The first and second heat-treated hardened portions may not overlap each other.
Claims
1. A wheel bearing assembly comprising: a wheel hub having a hub flange on which a wheel is mounted; at least one inner ring configured to be press-fitted and mounted to one side of the wheel hub; an outer ring provided radially outward of the inner ring and having a mounting flange, which is formed on an outer peripheral surface of the outer ring and on which a vehicle body is coupled; and one or more rolling elements configured to rotatably support the wheel hub and the inner ring with respect to the outer ring, wherein an accommodation space is formed inward of a vehicle-body-side end portion of the wheel hub to accommodate a constant velocity joint, wherein a plurality of recesses for accommodating rotating elements of the constant velocity joint are formed on an inner peripheral surface of the accommodation space to be spaced apart from each other along a circumferential direction, wherein a first heat-treated hardened portion is formed on the inner peripheral surface of the accommodation space, wherein the first heat-treated hardened portion is formed to include portions with which the rotating elements of the constant velocity joint are brought into contact, and wherein a second heat-treated hardened portion is formed on an outer peripheral surface of the wheel hub, and the first heat-treated hardened portion and the second heat-treated hardened portion are formed so as not to overlap each other, wherein a spacer is provided at the vehicle-body-side end portion of the inner ring, and wherein a boot fastening portion to which a rubber boot is fastened is provided radially outward of the spacer.
2. The wheel bearing assembly of claim 1, wherein a depth of a hardened layer of the first heat-treated hardened portion and the second heat-treated hardened portion is greater than or equal to 1 mm and less than or equal to 3 mm.
3. The wheel bearing assembly of claim 2, wherein a minimum radial thickness H between the outer peripheral surface of the wheel hub on which the inner ring is mounted and an inner peripheral surface of the wheel hub with which the rotating elements of the constant velocity joint are brought into contact is greater than or equal to 5 mm and less than or equal to 10 mm.
4. The wheel bearing assembly of claim 3, wherein the inner ring mounted on the wheel hub is configured to be fixed on the wheel hub by plastically deforming the vehicle-body-side end portion of the wheel hub.
5. The wheel bearing assembly of claim 4, wherein an axial distance A between a vehicle-body-side axial end portion of the spacer and the vehicle-body-side end portion located more adjacent to the vehicle body among a vehicle-body-side axial end portion of the first heat-treated hardened portion and a vehicle-body-side axial end portion of the second heat-treated hardened portion is greater than or equal to 2 mm.
6. The wheel bearing assembly of claim 5, wherein, before plastically deforming the vehicle-body-side end portion of the wheel hub, a ratio CB between a height B of the vehicle-body-side end portion of the spacer and an axial distance C from the vehicle-body-side end portion of the spacer to the vehicle-body side end portion of the wheel hub is greater than or equal to 0.5 and less than or equal to 2.
7. The wheel bearing assembly of claim 5, wherein before plastically deforming the vehicle-body-side end portion of the wheel hub, a reduced-diameter portion having a reduced diameter is provided on an outer peripheral surface of the vehicle-body-side end portion of the wheel hub, wherein a depth D of the reduced-diameter portion is greater than or equal to 0.1 mm and less than or equal to 0.5 mm, and wherein an axial distance E between a starting position of the reduced-diameter portion and the vehicle-body-side axial end portion of the spacer is greater than or equal to 0.5 mm and less than or equal to 5 mm.
8. The wheel bearing assembly of claim 1, wherein the spacer is integrally formed with the inner ring, which is configured to support rolling elements located at the vehicle-body-side.
9. The wheel bearing assembly of claim 1, wherein, the spacer is formed as a separate member from the inner ring, which is configured to support rolling elements located at the vehicle-body-side.
10. The wheel bearing assembly of claim 1, further comprising: the constant velocity joint inserted into and coupled to the inner peripheral surface of the vehicle-body-side end portion of the wheel hub, wherein the constant velocity joint is coupled to the wheel hub such that the rotating elements are accommodated in the plurality of recesses formed on the inner peripheral surface of the vehicle-body-side end portion of the wheel hub.
Description
DESCRIPTION OF DRAWINGS
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EXPLANATION OF REFERENCE NUMERALS
(13) 100: wheel bearing assembly
(14) 200: wheel bearing
(15) 210: wheel hub
(16) 220: outer ring
(17) 230: inner ring
(18) 240: rolling element
(19) 250: first heat-treated hardened portion
(20) 260: spacer
(21) 270: second heat-treated hardened portion
(22) 300: constant velocity joint
(23) 310: rotating element
(24) 320: inner member
(25) 330: intermediate member
DETAILED DESCRIPTION
(26) Hereinafter, preferred embodiments of the present disclosure will be described in detail with reference to the accompanying drawings at such an extent that they can be readily practiced by those ordinary skilled in the art.
(27) In order to clearly describe the present disclosure, detailed descriptions of parts irrelevant to the present disclosure will be omitted, and the same reference numerals will be given to the same components throughout the specification. Further, a shape and size of each component shown in the drawings are arbitrarily shown for the sake of convenience in description, and hence the present disclosure is not necessarily limited to the shape and size shown. That is, it should be understood that specific shapes, structures and characteristics described herein may be modified from one embodiment to another embodiment without departing from the spirit and scope of the present disclosure. Further, positions or arrangements of individual components may also be modified without departing from the spirit and scope of the present disclosure. Therefore, the detailed descriptions described below are not to be taken in a limiting sense, and the scope of the present disclosure is to be taken as covering the scope claimed by the appended claims and their equivalents.
(28) Referring to
(29) According to one embodiment of the present disclosure, the wheel bearing 200 may be configured such that a rotating member (for example, a wheel hub 210 and an inner ring 230) is mounted on a non-rotating element (for example, an outer ring 220) through rolling elements 240 and the wheel mounted on the rotating element is relatively rotatably supported by the vehicle body to which the non-rotating element is coupled, similar with typical vehicular wheel bearings.
(30) According to one embodiment of the present disclosure, the wheel hub 210 may be formed in a generally cylindrical shape extending along an axial direction. A hub flange 212 may be provided on one side of an outer peripheral surface of the wheel hub 210. The hub flange 212 is formed in a shape extending radially outward of the wheel hub 210, and may be used to mount the wheel to the wheel hub 210 via hub bolts or the like. On the other hand, the inner ring 230 may be press-fitted and mounted to a vehicle-body-side end portion of the wheel hub 210. A raceway (inner raceway) of the rolling elements 240 may be formed on a portion of the outer peripheral surface of the wheel hub 210 such that the rolling elements 240 are supported by the wheel hub 210.
(31) According to one embodiment of the present disclosure, the outer ring 220 may be configured to have a mounting flange 222, which is provided on one side of an outer peripheral surface of the outer ring 220 and is used to mount the wheel bearing 200 to the vehicle body, and raceways, which is provided on one side of an inner peripheral surface of the outer ring 220 and with which the rolling elements 240 are brought into contact. The raceway (outer raceway) formed on the inner peripheral surface of the outer ring 220 may be configured to cooperate with a raceway (inner raceway) formed on the inner ring 230 to accommodate and support the rolling elements 240 between the raceways.
(32) According to one embodiment of the present disclosure, the inner ring 230 may be configured to be press-fitted and mounted to the outer peripheral surface of the wheel hub 210. The raceway (the inner raceway) for the rolling elements 240 may be formed on one side of the outer peripheral surface of the inner ring 230 to support the rolling elements 240 from the radially inside. As shown in
(33) According to one embodiment of the present disclosure, the rolling elements 240 may be disposed between the raceway (the inner raceway) formed on the rotating member (for example, the wheel hub 210 and/or the inner ring 230) and the raceway (the outer raceway) formed on the non-rotating member (for example, the outer ring 220), which makes it possible to rotatably support the wheel hub 210 to which the wheel is mounted with respect to the outer ring 220 fixed to the vehicle body.
(34) In the embodiments described with reference to
(35) According to one embodiment of the present disclosure, the wheel bearing 200 may be configured such that the inner ring 230 is fixed to the wheel hub 210 in a state in which an appropriate pre-load is applied by plastically deforming a vehicle-body-side end portion of the wheel hub 210 in a radially-outward direction, as shown in
(36) According to one embodiment of the present disclosure, an inner peripheral surface of the vehicle-body-side end portion of the wheel hub 210 may be configured to perform a function of supporting a rotating elements 310 of the constant velocity joint 300 from the outside (the function performed by the outer member provided between the wheel hub and the constant velocity joint shown in
(37) As described above, the wheel bearing 200 according to one embodiment of the present disclosure is configured such that the rotating elements of the constant velocity joint are supported in direct contact with the inner peripheral surface of the vehicle-body-side end portion of the wheel hub 210. Thus, raceways having a high strength are required on the inner peripheral surface of the vehicle-body-side end portion of the wheel hub 210 in contact with the rotating elements 310 of the constant velocity joint 300. Therefore, the wheel bearing 200 according to one embodiment of the present disclosure is configured to have a heat-treated hardened portion (first heat-treated hardened portion 250) formed on the inner peripheral surface of the vehicle-body-side end portion of the wheel hub 210 (the inner peripheral surface of the accommodation space). As a result, the rotating elements 310 of the constant velocity joint 300 can be stably held within the wheel hub 210 without damaging the wheel hub 210.
(38) According to one embodiment of the present disclosure, the first heat-treated hardened portion 250 formed on the inner peripheral surface of the vehicle-body-side end portion of the wheel hub 210 may be configured to have a hardened layer which is formed on the area at least including all portions in contact with the rotating elements 310 of the constant velocity joint 300, so as to ensure the stable rotation and support of the rotating elements 310 of the constant velocity joint 300.
(39) According to one embodiment of the present disclosure, a heat-treated hardened portion having a high hardness may be further formed on a portion of the outer peripheral surface of the wheel hub 210 that constitutes the wheel bearing assembly (a portion in which the raceway of the rolling elements is formed or to which the inner ring is press-fitted, or the like). According to one embodiment of the present disclosure, for example, as shown in
(40) According to one embodiment of the present disclosure, the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210 may be formed through various well-known heat treatment methods such as high-frequency quenching, full-hardening heat treatment, and the like. Preferably, the first heat-treated hardened portion 250 and the second heat-treated hardened portion 270 may be thermally treated to have a hardness ranging from Hv 500 to Hv 900 so as to provide a stable raceway or the like.
(41) According to one embodiment of the present disclosure, the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210 needs to be formed to have a hardened layer enough to form a stable raceway for the rotating elements of the constant velocity joint and the rolling elements of the wheel bearing. Further, the first heat-treated hardened portion 250 and the second heat-treated hardened portion 270 need to be formed so as not to overlap each other. If both the first and second heat-treated hardened portions 250 and 270 are formed to overlap each other, there is a high risk of causing damage such as cracks in a portion where the first and second heat-treated hardened portions 250 and 270 overlap. This may be a cause of remarkably degrading the function and shortening the lifespan of the wheel bearing.
(42) For this reason, in the wheel bearing assembly according to one embodiment of the present disclosure, the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210 may be preferably formed to have a hardened layer of a depth of 1 mm to 3 mm. When the depth of the hardened layer is less than 1 mm, the hardened layer may not be formed at a sufficient depth on for the raceway with which the rotating elements of the constant velocity joint or the rolling elements of the wheel bearing are in contact, thus shortening the lifespan of the wheel bearing. Meanwhile, when the depth of the hardened layer exceeds 3 mm, there is a high risk of overlapping the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210.
(43) Meanwhile, according to one embodiment of the present disclosure, the thickness of the wheel hub 210 on which both the first heat-treated hardened portion 250 and the second heat-treated hardened portion 270 are formed (in the case of the embodiment shown in the drawings, the minimum radial thickness H between the outer peripheral surface of the wheel hub 210 on which the inner ring 230 is mounted and the inner peripheral surface of the wheel hub 210 with which the rotating elements 310 of the constant velocity joint 300 are in contact) may be preferably greater than or equal to 5 mm and less than or equal to 10 mm. When the thickness H is less than 5 mm, the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210 may overlap each other, which may greatly cause damage such as cracks. Meanwhile, when the thickness H is greater than 10 mm, the diameter of the pitch circle of the rolling elements 240 mounted on the inner ring 230 may be increased, which may cause interference in assembling a knuckle mounting part and may increase the weight of the product to be more than necessary.
(44) In the meantime, in the process of heat-treating the first heat-treated hardened portion 250 formed on the inner peripheral surface of the wheel hub 210 and the second heat-treated hardened portion 270 formed on the outer peripheral surface of the wheel hub 210 to have a high hardness, they may have an increased brittleness. As a result, when the first and second heat-treated hardened portions 250 and 270 undergoes the plastic deformation, cracks may be generated in the first and second heat-treated hardened portions 250 and 270. This may degrade the durability of the wheel bearing 200. To prevent such a problem, the wheel bearing 200 according to one embodiment of the present disclosure are configured such that the first and second heat-treated hardened portions 250 and 270 are positioned at a position spaced apart from a portion where the plastic deformation begins and thus the first and second heat-treated hardened portions 250 and 270 does not undergo the plastic deformation in the process of plastically deforming the vehicle-body-side end portion of the wheel hub 210 for fixing the inner ring 230 to the wheel hub 210.
(45) For example, the wheel bearing 200 according to one embodiment of the present disclosure comprises a spacer 260 coupled to the vehicle-body-side end portion of the inner ring 230 such that the position where the plastic deformation begins is spaced at a predetermined distance A from the vehicle-body-side end portions of the first and second heat-treated hardened portions 250 and 270 in the axial direction to the vehicle-body-side along the axial direction. Specifically, the wheel bearing 200 according to one embodiment of the present disclosure is configured such that the end portion positioned close to the vehicle body among the vehicle-body-side end portion of the first heat-treated hardened portion 250 and the vehicle-body-side end portion of the second heat-treated hardened portion 270 is positioned to be spaced toward the wheel at a predetermined distance A from a position where the plastic deformation begins (from the vehicle-body-side end portion of the spacer 260 in the embodiment shown in
(46) According to one embodiment of the present disclosure, it may be desirable that an axial distance A between the position where the plastic deformation begins and the end portion located more adjacent to the vehicle body among the vehicle-body-side axial end portion of the first heat-treated hardened portion 250 and the vehicle-body-side axial end portion of the second heat-treated hardened portion 270 may be preferably greater than or equal to 2 mm. When the distance A is smaller than 2 mm, the first and second heat-treated hardened portions 250 and 270 may undergo the plastic deformation in the process of fixing the inner ring 230 to the wheel hub 210 by plastically deforming the vehicle-body-side end portion of the wheel hub 210, thus causing damage such as cracks in the first and second heat-treated hardened portions 250 and 270.
(47) According to one embodiment of the present disclosure, the spacer 260 may be configured to be formed as a separate member from the inner ring 230 and then coupled to the vehicle-body-side end portion of the inner ring 230, as shown in
(48) According to one embodiment of the present disclosure, a ratio C/B of a height B of the portion where the plastic deformation begins in the wheel bearing [the height B means a height of the vehicle-body-side end portion of the spacer 260 in the case of the configuration in which the spacer 260 is coupled to the inner ring 230 as shown in
(49) According to one embodiment of the present disclosure, in order to prevent damage of the wheel hub 210 due to cracks or the like caused by interference with the inner ring 230 or the spacer 260 during the plastic deformation, a reduced-diameter portion 216 having a reduced diameter may be provided in the vehicle-body-side end portion of the wheel hub 210. The reduced-diameter portion 216 may be preferably formed so that a depth D from the portion where the inner ring 230 and/or the spacer 260 is mounted is greater than or equal to 0.1 mm and less than or equal to 0.5 mm. Further, an axial distance E from a starting position of the reduced-diameter portion 216 to the end portion where the plastic deformation begins (which means an axial distance from the starting position of the reduced-diameter portion 216 to the vehicle-body-side end portion of the spacer 260 in the configuration in which the spacer 260 is coupled to the inner ring 230 as shown in
(50) As shown in
(51) However, the above-described configuration of the constant velocity joint 300 is just one example, and the constant velocity joint 300 used in the wheel bearing assembly 100 according to one embodiment of the present disclosure may be formed to have various well-known configurations in addition to the above-described configuration.
(52) While the present disclosure has been described above by way of particular features such as specific components and the like, and exemplary embodiments, these embodiments are provided to further facilitate overall understanding of the present disclosure, and the present disclosure is not limited thereto. Various modifications and variations may be made from the above descriptions by those skilled in the art.
(53) Therefore, the spirit of the present disclosure should not be limited to the above-described embodiments, and not only the append claims but also all those modified equally or equivalently to the claims are intended to fall within the scope of the spirit of the present disclosure.