CURVE CONVEYOR AND USE OF A CONVEYOR MODULE
20240174448 ยท 2024-05-30
Inventors
Cpc classification
B65G15/02
PERFORMING OPERATIONS; TRANSPORTING
B65G2812/02217
PERFORMING OPERATIONS; TRANSPORTING
B65G23/24
PERFORMING OPERATIONS; TRANSPORTING
B65G21/16
PERFORMING OPERATIONS; TRANSPORTING
B65G23/44
PERFORMING OPERATIONS; TRANSPORTING
B65G23/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G15/02
PERFORMING OPERATIONS; TRANSPORTING
B65G21/16
PERFORMING OPERATIONS; TRANSPORTING
B65G23/06
PERFORMING OPERATIONS; TRANSPORTING
B65G15/22
PERFORMING OPERATIONS; TRANSPORTING
B65G23/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Curve conveyor (1), comprising a guiding track extending along a circular arc (2), which guides a conveying part (3) of an endless conveyor (4), the conveying part comprising a plurality of chain strands (5, 6, 7) which with a common center of curvature (C) are spaced apart at an equal radial pitch, and a drive (8) cooperating with the chain strands, which during operation leads the chain strands at a mutually equal angular speed through the guiding track, wherein the chain strands are each built up from a singular series of successive conveyor modules (9) which are each provided at their top with a substantially flat top surface, and wherein the radial pitch between the chain strands substantially corresponds to the radial width of the conveyor modules so that sides of the conveyor modules with enclosure of a narrow gap adjoin and the top surfaces in the conveying part form a substantially uninterrupted conveying surface.
Claims
1. Curve conveyor, comprising a guiding track extending along a circular arc, which guides a conveying part of an endless conveyor, the conveying part comprising a plurality of chain strands which with a common center of curvature are spaced apart at an equal radial pitch, and a drive cooperating with the chain strands, which during operation leads the chain strands at a mutually equal angular speed through the guiding track, wherein the chain strands are each built up from a singular series of successive conveyor modules which are each provided at their top with a substantially flat top surface, and wherein the radial pitch between the chain strands substantially corresponds to the radial width of the conveyor modules so that sides of the conveyor modules with enclosure of a narrow gap adjoin and the top surfaces in the conveying part form a substantially uninterrupted conveying surface.
2. Curve conveyor according to claim 1, wherein successive conveyor modules can pivot relative to each other about a pivoting axis extending transversely to the top surface between an aligned position in which the successive conveyor modules can follow a straight path and a pivoted position in which successive conveyor modules can follow a curved path.
3. Curve conveyor according to claim 1, wherein the chain strands of the conveyor are built up from mutually identical conveyor modules.
4. Curve conveyor according to claim 1, wherein the conveyor modules have a width of approximately 83 mm or approximately 2.92 inches, and the radial pitch between the chain strands is approximately 85 mm or approximately 3 inches, respectively.
5. Curve conveyor according to claim 1, wherein the chain strands are each located at a distance from the center of curvature that corresponds to an integer multiple of the pitch between the chain strands.
6. Curve conveyor according to claim 1, further comprising a return guiding track extending under the guiding track along an equal circular arc, which guides a part of a return part of the endless conveyor, wherein the drive engages a straight track part of the return part, extending between guiding and the return guide.
7. Curve conveyor according to claim 1, wherein the drive comprises a series of sprocket wheels spaced apart at said radial pitch, which sprocket wheels by way of circumferentially located, radially outwardly directed driving teeth thereof engage in driving provisions, located under the top surfaces, of the conveyor modules of the chain strands.
8. Curve conveyor according to claim 1, wherein the sprocket wheels are centrally driven in a mutually different or non-different transmission ratio.
9. Curve conveyor according to claim 1, wherein successive chain strands are driven in a mutual transmission ratio that corresponds to the ratio of the distance of the respective chain strands to the center of curvature of the guiding track.
10. Curve conveyor according to claim 1, wherein the sprocket wheels are each driven from a common driving shaft via a separate endless driving element.
11. Curve conveyor according to claim 10, wherein the endless driving element is a toothed belt, which cooperates with toothed belt wheels which are coupled with respectively the sprocket wheel and the central driving shaft.
12. Curve conveyor according to claim 1, wherein the sprocket wheels are each driven from a common driving shaft via a respective gear transmission.
13. Curve conveyor according to claim 1, wherein the sprocket wheels have a greater working diameter according as the respective chain strand is located further outwards relative to the common center of curvature.
14. Curve conveyor according to claim 13, wherein the sprocket wheels are driven from a common driving shaft directly, without an intermediate driving element or an intermediate transmission.
15. Curve conveyor according to claim 1, wherein the return part between the drive and an entry part of the return guiding track is provided with a tensioning loop.
16. Curve conveyor according to claim 1, wherein the guiding track adjacent a beginning and/or end thereof is provided with a nose-over for diverting the endless conveyor.
17. Use of a conveyor module for a modular curve chain in a curve conveyor according to claim 1, wherein the conveyor module comprises a body part extending transversely to a conveying direction having a top surface which bounds the body part at a top, and a bottom surface which bounds the body part at a bottom, and a hinge provision with which successive conveyor modules can be hingedly coupled using hinge pins extending transversely to the conveying direction.
18. Curve conveyor according to claim 15, wherein the tensioning loop is energized with a weight.
19. Curve conveyor according to claim 1, wherein the circular arc along which the conveyor track extends corresponds to an angular segment of approximately 30?-270?.
20. Curve conveyor according to claim 19, wherein the circular arc along which the conveyor track extends corresponds to an angular segment of approximately 120?-180?.
Description
[0027] The invention will be further explained on the basis of a non-limiting exemplary embodiment which is represented in a drawing. In the drawing:
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038] It is noted that the figures are only schematic representations of examples of preferred embodiments of the invention. In the figures, like or corresponding parts are indicated with the same reference numerals. For simplicity of the drawing, in some instances, of a plurality of like or corresponding elements only one or a few of those elements have been provided with a respective reference numeral.
[0039]
[0040] The curve conveyor 1 comprises a guiding track 2 extending along a circular arc, which guides a conveying part 3 of an endless conveyor 4. The conveying part 3 comprises a plurality of chain strands 5, 6, 7, which with a common center of curvature C are spaced apart at an equal radial pitch S.
[0041] The conveying part 3 further comprises a drive 8 cooperating with the chain strands 5, 6, 7, which during operation leads the chain strands 5, 6, 7 at a mutually equal angular speed through the guiding track 2.
[0042] The drive 8 of this exemplary embodiment can be seen in detail in
[0043] The chain strands 5, 6, 7 in this exemplary embodiment are each built up from a singular series of successive conveyor modules 9, which are each at their top provided with a substantially flat top surface 10. Because of the singularity of the series, the width of each chain strand 5, 6, 7 is equal to the radial width B of one conveyor module 9, and within the chain strand 5, 6, 7, transversely to the conveying direction T, there are no conveyor modules 9 placed next to each other. The radial pitch S between the chain strands 5, 6, 7 substantially corresponds to the radial width B of the conveyor modules 9, so that sides 11 of the conveyor modules adjoin with enclosure of a narrow gap 12, and the top surfaces 10 in the conveying part 3 form a substantially uninterrupted conveying surface 13.
[0044] In the example shown, the chain strands 5, 6, 7 outside the conveying part 3, via a return part 15, run on endlessly as a component of the endless conveyor 4. While the continuous modular build-up of the chain strands 5, 6, 7 for simplicity of the drawing is not explicitly drawn in the return part 15 in
[0045] In the detailed representation of
[0046] The narrow gap 12 here concerns a free interspace of less than 10% of the radial pitch S between the chain strands 5, 6, 7, in particular approximately 1.5 mm.
[0047] The conveying surface 13 formed with the top surfaces 10 in the conveying part 3 is flat here, in particular lying or horizontally positioned.
[0048] The length of the circular arc along which the guiding track 2 extends is here approximately 180?, but this length can be chosen substantially freely, in particular depending on a desired conveying path. For a more complex conveying path it is for instance possible to set up a plurality of curve conveyors 1 in conveying direction T behind one another, whether or not directly after each other, or with straight or other conveying path sections therebetween, so that for instance a slalom path can be realized to by-pass objects already present in the factory, such as machines and supporting pillars.
[0049] In the exemplary embodiment shown, successive conveyor modules 9 can pivot relative to each other about a pivoting axis Z (see
[0050] In
[0051] The successive conveyor modules 9 can here, from the aligned position, be pivoted both to the left and to the right in two directions. The mutually linked conveyor modules 9 thereby form a modular curve chain, known per se, also called side flexing chain.
[0052] In this exemplary embodiment, the chain strands 5, 6, 7 of the conveyor 4 are built up from mutually identical conveyor modules 9. Thus, the different chain strands 5, 6, 7 here comprise more conveyor modules 9 according as the respective chain strand 5, 6, 7 is located radially more outwardly in the conveying part 3.
[0053] The pitch of the conveyor modules 9 successive in conveying direction T in the chain strand 5, 6, 7 is here approximately 0.5 inch.
[0054] In this exemplary embodiment, the conveyor modules 9 have a width B of approximately 83 mm, and the radial pitch S between the chain strands 5, 6, 7 is approximately 85 mm. In a variant for the U.S. market the conveyor modules 9 have a width B of approximately 2.92 inches, and the radial pitch is approximately 3 inches.
[0055] The conveyor module 9 comprises in the example shown a body part 29 extending transversely to a conveying direction T, having a top surface 10 which bounds the body part 29 at a top, and a bottom surface 30 which bounds the body part 29 at a bottom. The top surface 10 forms a supporting surface for supporting products, andwhen the conveyor module 9 is in the conveying part 3is part of the conveying surface 13. The bottom surface 30 forms a supporting surface for supporting the body part 29 on the guiding track 2.
[0056] The conveyor module 9 is here furthermore provided with a hinge provision 31, with which successive conveyor modules 9 can be hingedly coupled using hinge pins 32 extending transversely to the conveying direction T. In a chain strand 5, 6, 7 the hinge provisions 31 of successive conveyor modules 9 are mutually coupled using hinge pins 32 extending transversely to the conveying direction T, so that successive modules 9 in each case can pivot relative to each other about an axis which is located in or along the conveying surface 13 and which extends substantially transversely to the conveying direction T. This allows the chain strand 5, 6, 7 to be diverted, for instance around a sprocket wheel 17 or nose-over 27. The hinge pins 32 are further received in the hinge provisions 31 with play, so that successive modules 9 can furthermore pivot relative to each other about an axis Z which extends substantially transversely to the conveying surface 13. This allows the chain strand 5, 6, 7 to pass through a bend in the conveying surface 13. The conveyor module 9 is provided at the bottom surface 30 thereof with a recess (not explicitly shown) for therein receiving a tooth 18 of a driving gearwheel 17.
[0057] In this exemplary embodiment, the conveyor module 9 is implemented as a so-called conveyor mat module 9. In conveyor mat modules, the body part 29, for the purpose of the hinge provision 31, is provided at front and rear sides as viewed in the conveying direction T, with a series of coupling parts and receiving spaces alternately successive transversely to the conveying direction T. Coupling parts and receiving spaces of conveyor mat modules 9 successive in conveying direction T can then interdigitate, as can be seen in
[0058] In this exemplary embodiment, the chain strands 5, 6, 7 are each located at a distance from the center of curvature C that corresponds to an integer multiple of the pitch S between the chain strands 5, 6, 7.
[0059] In this exemplary embodiment, the curve conveyor 1 comprises furthermore a return guiding track 14, extending under the guiding track 2 along an equal circular arc, which guides a part of a return part 15 of the endless conveyor 4, wherein the drive 8 engages a straight track part 16 of the return part 15, extending between the guiding track 2 and the return guiding track 14.
[0060] In the drawings, a preferred conveying direction T is indicated, which can be realized by a corresponding driving direction in the drive 8. In the conveying direction T shown, the conveying part 3 in this example is advantageously subjected substantially to tensile loading by the drive 8. In some embodiments, it is nonetheless possible to choose a different, in particular opposite, conveying direction, or even to alternate the conveying direction as desired. To this end, then, for instance a switchable and/or further drive may be provided.
[0061] In this exemplary embodiment, the drive 8 comprises a series of sprocket wheels 17 (see
[0062] The straight track part 16 in this exemplary embodiment extends at least partly in standing orientation, i.e., with a direction component transverse to the plane of the guiding track 2 greater than a direction component along the plane of the guiding track 2, and is here located directly at the end (in conveying direction T) of the curved guiding track 2. To save space, the straight track part 16 is further executed in partly lying orientation, i.e., with a direction component along the plane of the guiding track 2 greater than a direction component transverse to the plane of the guiding track 2. Thus, the straight track part 16 is here located at least partly under the guiding track 2, in particular between the guiding track 2 and the return guiding track 14. At that location, in this example, a tensioning loop 26 is provided, which is further explained elsewhere in this description.
[0063] A further straight track part 16 extends in this example in conveying direction T between an end of the return guiding track 14 and a beginning of the guiding track 2. Possibly, as an alternative or an addition, at the location of the further straight track part 16, a drive and/or tensioning loop may be provided, as is further explained elsewhere herein.
[0064] In this exemplary embodiment, the sprocket wheels 17 are centrally driven in a mutually different transmission ratio. To this end, in this example, a common driving shaft 22 is provided which can be driven with one motor 28 (see
[0065] In this exemplary embodiment, successive chain strands 5, 6, 7 are driven in a mutual transmission ratio which corresponds to the ratio of distance of the respective chain strands 5, 6, 7 to the center of curvature C of the guiding track 2.
[0066] In this exemplary embodiment, the chain strands 5, 6, 7 are each driven from a common driving shaft 22 via a separate endless driving element 19, 20, 21.
[0067] In this exemplary embodiment, the endless driving element 19, 20, 21 is a toothed belt, which cooperates with toothed belt wheels 23, 24, 25 which are coupled with, respectively, the sprocket wheel 17 and the central driving shaft 22.
[0068] In
TABLE-US-00001 r to center Ratio of ratio in whole ratio in wheels track track (mm) speed tooth numbers toothed belt r1 340 r2 425 1.250 5 4 25 20 r3 510 1.200 6 5 24 20 r4 595 1.167 7 6 25 24 r5 680 1.143 8 7 24 21 r6 765 1.125 9 8 27 24 r7 850 1.111 10 9 30 27 r8 935 1.100 11 10 22 20 r9 1020 1.091 12 11 24 22 r10 1105 1.083 13 12 26 24 Pitch chain tracks 85 mm min. 20 teeth max. 30 teeth
[0069] In the exemplary embodiment shown in
[0070] In this exemplary embodiment, the return part 15 is provided, between the drive 8 and an entry part of the return guiding track 14, with a tensioning loop 26, in particular a tensioning loop 26 energized with a weight.
[0071] In this exemplary embodiment, the guiding track 2 is provided, at a beginning and/or end thereof, with a nose-over 27 for diverting the endless conveyor 4.
[0072] Thus, a conveyor module 9 for a modular curve chain can be used in a curve conveyor 1.
[0073]
[0074]
[0075] In
[0076] The ratios between the working diameters (also: tooth numbers) of the sprocket wheels 17 correspond to the ratios of distance of the respective chain strands 5, 6, 7 to the center of curvature C of the guiding track 2.
[0077] When the distance of the innermost chain strand 7 to the center C, by way of sample calculation, is set to be 1, the successively adjacent chain strands 6 and 5 could for instance have the following respective distances to center C: 1.2; 1.4; 1.6; 1.8; 2.0; 2.2; 2.4; 2.6; 2.8. The respective working diameters and tooth numbers of the sprocket wheels 17 then correlate preferably correspondingly. That is, when the sprocket wheel of the innermost chain strand 7 has for instance a working diameter of 10, the working diameters of successively adjacent chain strands 6 and 5 are preferably as follows: 12; 14; 16; 18; 20; 22; 24; 26; 28. The tooth numbers of the respective sprocket wheels correspond for instance to the working diameters mentioned or to corresponding multiples or fractions thereof, such that each sprocket wheel has a whole tooth number. It will be clear that the distances and diameters mentioned only concern a sample calculation and that many variants with many different dimensions are possible within the above-mentioned advantageous principle of corresponding ratios.
[0078] As can be seen in
[0079] In the example of
[0080] In the example of
[0081]
[0082] In the likewise highly advantageous variant of
[0083] In
[0084] The invention is not limited to the exemplary embodiments represented here.
[0085] Thus, a drive and/or a tensioning loop may for instance extend wholly or partly outside a footprint of the guiding track, for instance beyond an end of the guiding track or the return guiding track.
[0086] Also, the conveyor modules may alternatively be implemented as conveyor chain modules. In conveyor chain modules, the body part, for the purpose of the hinge provision, is provided with a connecting block included centrally under the body part and provided at the front and rear with hinge eyes. The hinge eyes of the connecting blocks at the front and rear sides of successive conveyor chain modules can be aligned, and be coupled using hinge pins extending transversely to the conveying direction. The length of the hinge pins is then usually less than the width of the body part transverse to the conveying direction. The hinge pins are received in the hinge provisions with play, so that successive modules can pivot relative to each other about an axis extending substantially transverse to the conveying surface. The body part is provided at the front with two protrusions with a recess located therebetween, and provided at the rear with a protrusion, shaped to correspond to the recess, along with adjacent recesses. The protrusions and recesses of chain modules successive in conveying direction then interdigitate.
[0087] Such variants will be clear to the skilled person and are understood to be within the scope of the invention as defined in the following claims.
REFERENCE NUMERALS
[0088] 1. Curve conveyor [0089] 2. Guiding track [0090] 3. Conveying part [0091] 4. Endless conveyor [0092] 5, 6, 7. Chain strands [0093] 8. Drive [0094] 9. Conveyor module [0095] 10. Top surface of conveyor module [0096] 11. Side of conveyor module [0097] 12. Narrow gap [0098] 13. Conveying surface [0099] 14. Return guiding track [0100] 15. Return part [0101] 16, 16. Straight track part of return part [0102] 17. Sprocket wheel [0103] 18. Driving tooth [0104] 19, 20, 21. Endless driving element [0105] 22. Driving shaft [0106] 23, 24, 25. Toothed belt wheel [0107] 26. Tensioning loop [0108] 27. Nose-over [0109] 28. Driving motor [0110] 29. Body part of conveyor module [0111] 30. Bottom surface of conveyor module [0112] 31. Hinge provision [0113] 32. Hinge pin [0114] B. Width of conveyor module [0115] C. Center of curvature [0116] S. Radial pitch [0117] T. Conveying direction [0118] Z. Pivoting axis of successive conveyor modules