DEVICE AND METHOD FOR SORTING INDIVIDUAL UNITS OF CONVEYED MATERIAL WHILE SIMULTANEOUSLY TRANSPORTING THE UNITS OF CONVEYED MATERIAL
20240174453 ยท 2024-05-30
Assignee
Inventors
Cpc classification
B65G47/30
PERFORMING OPERATIONS; TRANSPORTING
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G43/08
PERFORMING OPERATIONS; TRANSPORTING
B65G47/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a method for sorting a first conveyed-good unit (11) and a second conveyed-good unit (z) while simultaneously transporting the conveyed-good units in a conveying direction z, comprising the following steps: Feeding of a plurality of at least the first conveyed-good units (11) and the second conveyed-good unit in a first arrangement, wherein the first conveyed-good unit (11) and the second conveyed-good unit are fed in sections simultaneously in the conveying direction (z), and wherein the conveyed-good units are fed orthogonally offset to each other in relation to the conveying direction (z), typifying detection (S1) of the conveyed-good units (11), determining a target position of the first conveyed-good unit (11a . . . 11d) and the second conveyed-good unit (S2), controlling and regulating a movement of the first conveyed-good units (11a . . . 11d) and the second conveyed-good unit on the basis of the said target position (S3), and for this purpose, moving the first conveyed-good units (11a . . . 11d) and the second conveyed-good unit (S4) using conveyor drives (2, 2a . . . 2c), which can move one or a plurality of conveyed-good units individually and in a variable manner in any direction of the conveying plane in such a way that a sorted arrangement of the first conveyed-good units (11a . . . 11d) and the second conveyed-good unit exists at the time of transfer to one or a plurality of subsequent conveyor section (s) (16), wherein the movement takes place depending on control signals generated from the typifying detection of the first conveyed-good units (11a . . . 11d) and the second conveyed-good unit and generated from the determination of the target positions of the first conveyed-good units (11a . . . 11d) and the second conveyed-good unit, wherein the first conveyed-good unit and the second conveyed-good unit are transported simultaneously in the conveying direction (z).
Claims
1. A method for sorting a first conveyed-good unit and a second conveyed-good unit with simultaneous transport of the conveyed-good units in one conveying direction, comprising the following steps: feeding of a plurality of at least the first conveyed-good units and the second conveyed-good unit in a first arrangement, wherein the first conveyed-good unit and the second conveyed-good unit are fed in sections simultaneously in the conveying direction, and wherein the conveyed-good units are fed orthogonally offset to each other in relation to the conveying direction, typifying detection of the conveyed-good units, determining a target position of the first conveyed-good unit and the second conveyed-good unit, controlling and regulating a movement of the first conveyed-good units and the second conveyed-good unit on the basis of the said target position, and for this purpose, moving the first conveyed-good units and the second conveyed-good unit using conveyor drives, which can move one or a plurality of conveyed-good units individually and in a variable manner in any direction of the conveying plane, in such a way that a sorted arrangement of the first conveyed-good units and the second conveyed-good unit exists at the time of transfer to one or a plurality of subsequent conveyor section(s), wherein the movement is dependent on control signals which are generated from the typifying detection of the first conveyed-good unit and the second conveyed-good unit and generated from the determination of the target positions of the first conveyed-good units and the second conveyed-good unit, wherein the first conveyed-good unit and the second conveyed-good unit are transported simultaneously in the conveying direction.
2. The method according to claim 1, wherein a feeding device is supplying the first conveyed-good unit and the second conveyed-good unit in bulk.
3. The method according to claim 1, wherein the method, after typifying detection of the positions of the first conveyed-good units and the second conveyed-good unit and/or after determining the target positions of the first conveyed-good units and the second conveyed-good unit, additionally comprises the following steps: deciding whether a movement must be executed to reach a target position, then, in the case of a yes decision: calculating the movement direction and the strength of movement, in the event of a no decision: continuing to transport the conveyed-good unit without additional movement.
4. A conveyor system for sorting a first conveyed-good unit and a second conveyed-good unit with simultaneous transport of the conveyed-good units in one conveying direction, comprising: a feeding device for feeding at least the first conveyed-good unit and the second conveyed-good unit in a first arrangement, wherein the first conveyed-good unit and the second conveyed-good unit are fed in sections simultaneously in the conveying direction, and wherein they are fed orthogonally offset from each other in relation to the conveying direction, one or a plurality of subsequent conveyor section(s) with a plurality of conveyor drives positioned in the conveying direction one behind the other and next to each other for the transport of the conveyed-good units at an actual velocity, detection means for the typifying detection of the individual conveyed-good units, means of determining a target position of the first conveyed-good unit and of the second conveyed-good unit, a control system/regulator for controlling or regulating a sorted arrangement of the first conveyed-good unit and the second conveyed-good unit on the basis of the said target positions, wherein the conveyor drives are designed and configured in such a way that they can move the individual conveyed-good units individually or jointly in a plurality in each direction on the conveying plane in such a way that the sorted arrangement of the first conveyed-good unit relative to the second conveyed-good unit exists at the point of transfer to a subsequent conveyor section, wherein the sorted arrangement is different from the first arrangement, wherein: the conveyor drives each are individually driven by a motor and individually controllable by the control system/regulator, and wherein: the detection means can send a signal to the control system/regulator with information on the characteristics of the first conveyed-good unit and the second conveyed-good unit, the control system/regulator receives signals of the means for determining a target position of the first conveyed-good unit and the second conveyed-good unit and, depending on these signals, generates and outputs control/regulating signals to the conveyor drives for moving the first conveyed-good units and the second conveyed-good unit to the target position in such a way that the first conveyed-good unit and the second conveyed-good unit can be individually moved in a variable manner in each direction on the conveying plane by the conveyor drives to the sorted arrangement of the conveyed-good units, wherein the first conveyed-good unit and the second conveyed-good unit are simultaneously transported in the conveying direction, wherein at least two rotational axes of the conveyor drives of a drive module are not arranged orthogonally to the conveying direction.
5. The conveyor system according to claim 4, wherein the conveyor drives are arranged in a plurality of drive modules so that one drive module comprises two or three or four conveyor drives.
6. The conveyor system according to claim 5, wherein the rotational axes of the conveyor drives of a drive module are either parallel or not parallel to each other.
7. The conveyor system according to claim 4, wherein the rotational axes of the conveyor drives of a drive module are not parallel to the conveying direction.
8. The conveyor system according to claim 4, wherein the conveyor drives are smaller in dimension than the contact surface of a conveyed-good unit.
9. The conveyor system according to claim 4, wherein the conveyor drives in groups are cumulatively driven by one motor.
10. The conveyor system according to claim 4, wherein the conveyor drives of the first conveyor section are rotatably mounted or non-rotatably mounted in a carrier plate.
11. The conveyor system according to claim 10, wherein the conveyor drives can be individually rotated in a controlled manner.
12. The conveyor system according to claim 4, wherein the detection means for the typifying detection of the conveyed-good units are sensors, light barriers, cameras, photodiodes, radar or radio devices, ID readers for reading printed codes or combinations thereof.
13. The conveyor system according to claim 4, wherein the means for determining a target position of a conveyed-good unit are a computer-program product.
14. The conveyor system according to claim 4, wherein the control system/regulator for the sorted arrangement of the individual conveyed-good units on the basis of the said target position comprises control signals to at least two adjacent conveyor drives.
15. The conveyor system according to claim 4, wherein the conveyor system comprises means of verifying the target positions achieved.
16. A method for providing material flow in a material flow system, said method comprising utilizing at least one of the conveyor system of claim 4 in the material flow system.
17. The method of claim 16, wherein the method includes splitting same conveyed goods to different destinations.
18. The method of claim 16, wherein the method includes sorting different conveyed goods according to their nature and/or quality and/or their destination.
Description
SHORT DESCRIPTION OF THE FIGURES
[0085] The invention is explained in more detail below with reference to exemplary embodiments shown in the figures. The figures show:
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[0091] In the following, the invention will be described in more detail with reference to the figures. It should be noted that different aspects are described, each of which can be used individually or in combination, i.e., each aspect can be used with different embodiments of the invention unless explicitly presented as a pure alternative.
[0092] When describing the components of an exemplary embodiment, terms such as first, second, A, B, (a), (b), and the like can be used. The terms are used only to distinguish the component from other similar components and the nature, sequence or sequential order of the corresponding component is not limited by the terms.
[0093] Furthermore, for the sake of simplicity, reference will usually only be made to one entity at a time. However, unless explicitly stated, the invention can also comprise a plurality of the affected entities. In this respect, the use of the words a and one is to be understood only as an indication that at least one entity is used in a simple embodiment.
[0094]
[0095] In
[0096] The positions of the conveyed-good units 11 shown in
[0097] In addition to the conveying components, the conveyor system 10 according to the invention also comprises detection means 14 for the typifying detection of the individual conveyed-good units 11. The positions of the two detection means shown here 14 are only exemplary. Preferably, optical sensors, particularly cameras, being particularly preferred, 3D cameras coupled with object recognition software, can be used. These can, for example, be positioned in as central a position as possible, in particular, above the feeding device and/or the first conveyor section 13 as well as in the middle or rear area of the first conveyor section 13.
[0098] The detection means 14 detect at least the type and the relative position of the conveyed-good units 11 to each other and communicate the detected data to the control system 15. The control system/regulator 15 also receives signals from the means (not shown) for determining a target position of the conveyed-good unit 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i so that, depending on these, control/regulating signals are output to the conveyor drives 2, 2a . . . 2c for moving the individual conveyed-good units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i to the target position in such a way that the conveyed-good units 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i can be moved individually and in a variable manner in any direction in the conveying plane by the conveyor drives 2a, . . . , 2c for sorting. The detection means 14 positioned in the middle or rear area of the first conveyor section 13 can detect the positions of the conveyed-good units and send them to the control system so that it can be determined in the manner of a control loop whether the target positions have already been reached or whether a further movement of the conveyed-good units must be initiated and executed.
[0099] In
[0100] In
[0101] As a result, an efficient individual movement can also be transferred at any angle to the conveying direction z in addition to the transport in the conveying direction to the individual conveyed-good units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i for sorting the units.
[0102] In
[0103] Also in this embodiment, a movement of the conveyed-good units 2a can be carried out very efficiently not only in the conveying direction z but also in a variable manner at an angle to the conveying direction z. In this way, a sorting of the conveyed-good units 11a, 11b, 11c, 11d, 11e, 11f, 11g, 11h, 11i can be made to occur reliably and in a variable manner over a very short distance.
[0104] In
[0105] For a better overview, only the conveyed-good units 11 and their movement vectors are shown in a snapshot in the first conveyor section 13 of the conveyor system 10.
[0106] In the initial situation shown in
[0107] In
[0108] In
[0109] In
[0110] Before determining the target position, a further step can be taken to decide whether a movement must be executed to create a target position that differs from the pure conveying movement in the conveying direction, and then the following follows: [0111] in the event of a yes decision: calculating the movement direction and the strength of movement, or [0112] in the event of a no decision: transporting the conveyed-good unit without additional movement.
[0113] With the data of the typifying detection and the data of the target position, the control system is now able to send control signals to the conveyor drives (not shown) of the first conveyor section 13 in order to move the conveyed-good units 11 to their target positions, which initially carry out the transport of the conveyed-good units 11 at an actual velocity v.
[0114] In a subsequent section of the first conveyor section 13, signals are sent on the basis of the determined target positions, which both ensure the transport in the conveying direction z at an actual velocity v as well as trigger movements in different directions pointing at any angle to the conveying direction z and different movement strengths (length of the arrows 18) as shown in
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[0116] Finally, in
[0117] In
[0118] In
[0119] In the initial situation shown in
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[0121] It should also be noted that with the device according to the invention and with the method according to the invention, individual movements can also be carried out as indicated, using which the paths of the conveyed goods cross. In other words, the conveyed goods are moved past other conveyed goods from the left edge in the conveying direction to the right edge and vice versa.
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[0123] In
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[0126] At step S1, a typifying detection of the conveyed-good units takes place. Step 1 can already take place during the supply of the conveyed-good units or in a first subsection of the first conveyor section.
[0127] On the basis of the detected typifying data, a target position is determined for each conveyed-good unit at step S2, which is usually carried out by software, for example by an algorithm or by a self-learning AI routine, in the control system.
[0128] At step S3, a target distance d between individual conveyed-good units is controlled or regulated on the basis of the said target position. For this purpose, the individual conveyed-good units are moved using conveyor drives of the conveyed good, which can move one or a plurality of conveyed-good units in each direction of the conveying plane in such a way that the target distances d between the conveyed-good units are present at the time of the transition to a subsequent conveyor section. According to the invention, the movement takes place depending on control signals, which are generated from the typifying detection of the conveyed-good units and the determination of the target positions of the conveyed-good units.
[0129] At step S4, the movement of the conveyed-good units to generate the target distances is completed and the conveyed-good units are transported in the conveying direction to a subsequent conveyor section or transferred to it.
[0130] Before determining the target position at step S2, a further step S5 can follow by deciding whether a movement must be executed to create a target position, and then the following follows: [0131] in the event of a yes decision: calculating the direction and strength of movement as step S2, or [0132] in the event of a no decision: transporting the conveyed-good unit without additional movement as step S4.
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