Snap set door handle and lock knob assembly
10352072 ยท 2019-07-16
Assignee
Inventors
Cpc classification
Y10T292/57
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
E05B85/13
FIXED CONSTRUCTIONS
Y10T29/49826
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A door handle assembly. The assembly includes a bezel including a depressed base and an integral support bracket. A latch handle is operatively disposed within a first chamber at the bezel interior and a lock knob including a resiliently compressible body is disposed within a second chamber. The lock knob is supported between a pair of opposing bosses. The latch handle is supported between a boss and an opposing wall aperture. The supporting bosses and wall aperture are concentrically oriented with the latch handle and lock knob being supported in rotatable relation about a common axis.
Claims
1. A door handle assembly comprising: a bezel including a depressed base extending partially but not completely along the length of the bezel, a first lateral sidewall and a second lateral sidewall, an end wall disposed in space-apart forward relation from a forward edge of the base, and an integral support bracket extending between the base and the end wall to define a boundary between a first chamber and a second chamber in the space between the base and the end wall, the support bracket including a first mounting boss projecting away from one side of the support bracket, the first lateral sidewall including a boss-receiving wall aperture therein, the second lateral sidewall including a second mounting boss projecting in opposing aligned relation to the first mounting boss such that the first mounting boss, the second mounting boss and the wall aperture are substantially concentrically aligned along a common axis; a latch handle including an ear disposed within the first chamber and a boss-receiving flange disposed in spaced-apart relation from the ear, the ear including a laterally projecting handle boss, wherein a portion of the support bracket is disposed in nested relation between the ear and the boss-receiving flange with the handle boss extending into the boss-receiving wall aperture and the first mounting boss projecting through the boss-receiving flange such that a distal portion of the first mounting boss projects outwardly from the boss-receiving flange towards the second mounting boss; and a lock knob including a resiliently compressible body disposed within the second chamber, the lock knob including a first lateral face and a second lateral face, the first lateral face and the second lateral face each including an aligned aperture such that upon press-fit insertion of the body into the second chamber, the distal portion of the first mounting boss projects into the aperture in the first lateral face and the second mounting boss projects into the aperture in the second lateral face such that the lock knob is supported in rotatable relation about the common axis with the latch handle, wherein the bezel establishes an open interior compartment enveloping at least a substantial portion of the latch handle and at least a substantial portion of the lock knob, and wherein a bumper bracket is positioned near the bottom of the first chamber to project away from the end wall and into the first chamber with a resilient bumper mounted within the bumper bracket from below the bezel.
2. The door handle assembly of claim 1, wherein the bezel is of monolithic, polymer molded construction.
3. The door handle assembly of claim 2, wherein the depressed base extends over a majority of a longitudinal distance of the interior of the bezel, and the depressed base extends completely across a lateral distance of the interior of the bezel.
4. The door handle assembly of claim 1, wherein the lock knob is of monolithic, polymer molded construction.
5. The door handle assembly of claim 1, wherein each of the bezel, the latch handle and the lock knob is of monolithic, polymer molded construction.
6. The door handle assembly of claim 1, further including an interior cover disposed in juxtaposed snap-in relation across the base, and wherein the interior cover in combination with interior portions of the first and second lateral sidewalls cooperatively define a visible show surface for the door handle assembly.
7. The door handle assembly of claim 1, wherein the lock knob body is of split construction with a gap between the first lateral face and the second lateral face.
8. The door handle assembly of claim 1, wherein an integral open sided cradle flange extends away from the support bracket and into first chamber and wherein one leg of a biasing spring is supported at the open sided cradle and an opposing leg of the biasing spring operatively engages a surface of latch handle within the first chamber such that rotation of the latch handle causes compression of the biasing spring.
9. The door handle assembly of claim 1, wherein the bumper bracket is a C bracket and wherein the bumper includes a pair of opposing lateral guide slots extending away from one face towards an opposing face, the terminal legs of the bracket being disposed within the guide slots such that the bumper is clamped within the bracket.
10. The door handle assembly of claim 1, wherein the depressed base extends over a majority of a longitudinal distance of the interior of the bezel, and the depressed base extends completely across a lateral distance of the interior of the bezel.
11. The door handle assembly of claim 1, wherein a first longitudinal end of the latch handle and the second longitudinal end of the latch handle is located within the bezel.
12. The door handle assembly of claim 1, wherein the support bracket extends within an interior compartment established by the bezel, wherein the bezel extends in a direction of a longitudinal extension of the interior compartment less than a majority of the length of the longitudinal extension.
13. The door handle assembly of claim 1, wherein the bezel is configured such that the first mounting boss and the second mounting boss is held in a substantially more rigid manner than the first lateral face and the second lateral face is held by the lock knob.
14. The door handle assembly of claim 1, wherein at least one of the first lateral sidewall or the second lateral sidewall extends from the front of the bezel to the back of the bezel.
15. The door handle assembly of claim 1, wherein the first lateral sidewall and the second lateral sidewall establish the top portion of the bezel.
16. The door handle assembly of claim 1, wherein at least one of the first lateral sidewall or the second lateral sidewall have a thickens at the very top of the bezel that is at least about the same as the thickness of the respective sidewalls at locations at about the mid-way portion of the sidewalls with respect to the top and the bottom of the bezel.
17. The door handle assembly of claim 1, wherein the bumper bracket is an integral bumper bracket.
18. The door handle assembly of claim 1, wherein the bumper bracket is an integral bumper bracket, and the bumper is of trapezoidal confirmation.
19. A door handle assembly comprising: a bezel of monolithic molded polymer construction, the bezel including a depressed base extending partially but not completely along the length of the bezel with a first lateral sidewall and a second lateral sidewall extending upwardly from opposing sides of the base, the bezel further including an integral end wall intersecting the lateral sidewalls, the end wall being disposed in space-apart forward relation from a forward edge of the base, the bezel further including a molded-in integral support bracket extending longitudinally between the base and the end wall, the support bracket defining a boundary between a first chamber and a second chamber in the space between the base and the end wall, the support bracket including a support bracket mounting flange projecting upwardly away from the plane defined by the base with a first mounting boss projecting away from one side of the support bracket mounting flange and partially across the second chamber, the first lateral sidewall including a boss-receiving wall aperture therein which opens into the first chamber, the second lateral sidewall including a second mounting boss projecting partially across the second chamber in opposing aligned relation to the first mounting boss such that the first mounting boss, the second mounting boss and the wall aperture are substantially concentrically aligned along a common axis running between the first and second lateral sidewalls; a latch handle having an anchor end including a downwardly extending contoured ear disposed within the first chamber and a downwardly extending boss-receiving flange disposed in substantially parallel spaced-apart relation from the contoured ear to define a handle cavity between the boss-receiving flange and the contoured ear, the contoured ear including a laterally projecting handle boss, wherein the support bracket mounting flange is disposed in nested relation within the handle cavity with the handle boss extending into the boss-receiving wall aperture and the first mounting boss projecting through the boss-receiving flange such that a distal portion of the first mounting boss projects outwardly from the boss-receiving flange towards the second mounting boss; and a lock knob including a body of split construction disposed within the second chamber, the lock knob including a first lateral face and a second lateral face with a void between the first and second lateral faces such that the first and second lateral faces are resiliently compressible towards one another, the first lateral face and the second lateral face each including an aligned aperture such that upon press-fit insertion of the body into the second chamber, the distal portion of the first mounting boss projects into the aperture in the first lateral face and the second mounting boss projects into the aperture in the second lateral face such that the lock knob is supported in rotatable relation about the common axis with the latch handle, wherein the lock knob is configured to resiliently compress such that the first lateral face and the second lateral face fit completely between the first mounting boss and the second mounting boss along a trajectory from respective outer edges of the first and second lateral faces to the respective apertures during insertion of the body into the second chamber, and wherein a bumper bracket is positioned near the bottom of the first chamber to project away from the end wall and into the first chamber with a resilient bumper mounted within the bumper bracket from below the bezel.
20. The door handle assembly of claim 19, wherein each of the bezel, the latch handle and the lock knob is of monolithic, polymer molded construction.
21. The door handle assembly of claim 20, wherein the bezel extends from beyond a first longitudinal end of the latch handle to beyond a second longitudinal end of the latch handle.
22. The door handle assembly of claim 21, wherein the bezel extends from beyond a first lateral side of the latch handle to beyond a lateral side of the latch handle.
23. The door handle assembly of claim 20, wherein the bezel establishes an open interior compartment enveloping at least a substantial portion of the latch handle and at least a substantial portion of the lock knob.
24. The door handle assembly of claim 20, wherein the support bracket extends within an interior compartment established by the bezel, wherein the bezel extends in a direction of a longitudinal extension of the interior compartment less than a majority of the length of the longitudinal extension.
25. The door handle assembly of claim 20, wherein a distance between the first mounting boss and the second mounting boss is the same before, during and after movement along the trajectory.
26. The door handle assembly of claim 20, wherein the bezel establishes an open interior compartment enveloping at least a substantial portion of the entire latch handle and at least a substantial portion of the entire lock knob.
27. The door handle assembly of claim 20, wherein the lock knob is retained within the bezel via an interference fit.
28. The door handle assembly of claim 20, wherein the first mounting boss supports both the lock knob and the latch handle.
29. The door handle assembly of claim 19, further including an interior cover disposed in juxtaposed snap-in relation across the base, and wherein the interior cover in combination with interior portions of the first and second lateral sidewalls cooperatively define a visible show surface for the door handle assembly.
30. The door handle assembly of claim 19, wherein an integral open sided cradle flange extends away from the support bracket and into first chamber and wherein one leg of a biasing spring is supported at the open sided cradle and an opposing leg of the biasing spring operatively engages a surface of latch handle within the first chamber such that rotation of the latch handle causes compression of the biasing spring.
31. The door handle assembly of claim 19, wherein the bumper bracket is a C bracket and wherein the bumper includes a pair of opposing lateral guide slots extending away from one face towards an opposing face, the terminal legs of the bracket being disposed within the guide slots such that the bumper is clamped within the bracket.
32. The door handle assembly of claim 19, wherein the bumper bracket is an integral bumper bracket.
33. The door handle assembly of claim 19, wherein the bumper bracket is an integral bumper bracket, and the bumper is of trapezoidal confirmation.
34. A method of assembling a vehicle door handle assembly, comprising the steps of: providing a bezel including a first lateral sidewall and a second lateral sidewall, an end wall, and an integral support bracket defining a boundary between a first chamber and a second chamber, the support bracket including a first mounting boss projecting away from one side of the support bracket, the first lateral sidewall including a boss-receiving wall aperture therein, the second lateral sidewall including a second mounting boss projecting in opposing aligned relation to the first mounting boss such that the first mounting boss, the second mounting boss and the wall aperture are substantially concentrically aligned along a common axis; providing a latch handle including an ear and a boss-receiving flange disposed in spaced-apart relation from the ear, the ear including a laterally projecting handle boss, and arranging the latch handle with the support bracket disposed in nested relation between the ear and the boss-receiving flange with the handle boss extending into the boss-receiving wall aperture and the first mounting boss projecting through the boss-receiving flange such that a distal portion of the first mounting boss projects outwardly from the boss-receiving flange towards the second mounting boss; and after the action of arranging the latch handle, providing a lock knob including a resiliently compressible body, the lock knob including a first lateral face and a second lateral face, the first lateral face and the second lateral face each including an aligned aperture and applying press-fit insertion of the body between the support bracket and second lateral sidewall such that the distal portion of the first mounting boss projects into the aperture in the first lateral face and the second mounting boss projects into the aperture in the second lateral face such that the lock knob is supported in rotatable relation about the common axis with the latch handle, wherein the method further comprises providing a bumper bracket positioned near the bottom of the first chamber to project away from the end wall and into the first chamber with a resilient bumper mounted within the bumper bracket from below the bezel.
35. The method as recited in claim 34, including the further steps of providing an integral open sided cradle flange extends away from the support bracket and into first chamber and inserting a biasing spring into the first chamber with two offset legs oriented downwardly such that one leg of the biasing spring is supported on the open sided cradle and an opposing leg of the biasing spring operatively engages a surface of latch handle within the first chamber such that rotation of the latch handle causes compression of the biasing spring.
36. The method as recited in claim 35, wherein the action of providing the bezel further includes providing a bezel including a depressed base extending partially but not completely along the length of the bezel, wherein the end wall is disposed in space-apart forward relation from a forward edge of the base, and the integral support bracket extends between the base and the end wall to define a boundary between a first chamber and a second chamber in the space between the base and the end wall.
37. The method as recited in claim 34, wherein each of the latch handle, the lock knob, the biasing spring and the resilient bumper are mounted within the bezel entirely by linear movements.
38. The method as recited in claim 17, wherein action of providing the latch handle entails providing the latch over the first mounting boss with the latch in an undeformed state.
39. The method as recited in claim 17, wherein the first mounting boss supports both the lock knob and the latch handle.
40. The method as recited in claim 34, wherein the bumper bracket is an integral bumper bracket.
41. The method as recited in claim 34, wherein the bumper bracket is an integral bumper bracket, and the bumper is of trapezoidal confirmation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(12) Before the embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangements of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced or being carried out in various ways. Also, it is understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting. The use herein of including, comprising and variations thereof is meant to encompass the items listed thereafter and equivalents thereof, as well as additional items and equivalents thereof.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13) Reference will now be made to the drawings wherein to the extent possible like reference numerals are used to designate like elements in the various views. Referring to
(14) The bezel 12, latch handle 14 and lock knob 16 each may be formed as a unitary structure from suitable plastic materials using techniques such a injection molding or the like. As shown, the bezel has a concave construction with an arrangement of upstanding lateral sidewalls 18 and a forward end wall 19 disposed around a base 20 of depressed profile (
(15) As shown, in the event that one or more interior mounting apertures 22 are present within the base 20, an interior cover 26 may be provide for snap-in connection in juxtaposed relation across the surface of the base 20. According to one exemplary practice, the interior cover 26 may include a plurality of downwardly projecting feet of generally L shaped construction (not shown) at one end and a downwarly projecting snap tab 30 at an opposing end. In this regard, in the illustrated construction the feet may be pressed into corresponding aligned acceptance slots 32 with the snap tab 30 being pressed into a corresponding tab opening 34. A chamfered surface of the snap tab 30 and the distal portions of the feet project in generally opposite directions. If desired, the interior cover 26 may also include one or more alignment tabs along a lateral edge to engage corresponding grooves 40 at the base 20 to facilitate proper placement and to provide support for the interior cover upon final installation. As will be appreciated, upon installation of the interior cover 26, the snap tab 30 and the distal portions of the feet 28 held in hooking relation beneath the interior cover 26. Of course, it is likewise contemplated that the interior cover 26 may be eliminated if desired.
(16) In the illustrated exemplary configuration, the bezel 12 has a generally open bottom at the position forward of the base 20. The open bottom is split by a raised support bracket 44 extending generally between a forward edge of the base 20 and end wall 19. As best seen in
(17) As shown, the support bracket 44 also includes an integral open sided cradle flange 60 with a generally L shaped cross section which projects away from the support bracket 44 and partially into the first chamber 46. In the exemplary construction the cradle flange 60 has an open side facing away from the forward edge of the base 20 and towards end wall 19. In operation, the cradle flange 60 supports one end of a biasing spring 66 providing a return force for the latch handle 14 during operation. The biasing spring may be positioned by a simple linear pressing action from the bottom of the bezel.
(18) A latch cable 62 (
(19) As best seen in
(20) In the illustrated exemplary construction, the latch handle 14 is a substantially monolithic structure of molded plastic or the like, and includes an anchor end 92 and a distal end 94. The anchor end 92 has a split wall construction with a contoured ear 96 set in spaced-apart relation from a boss receiving flange 98 to define a handle cavity 100. As best seen in
(21) At the anchor end 92, the boss receiving flange 98 defines a lateral acceptance opening 101 which is adapted receive the first boss 54 by linear manipulation of the latch handle 14 during assembly. More specifically, according to a contemplated practice illustrated in
(22) In the exemplary construction, the anchor end 92 of the latch handle 14 also includes a distal projecting foot 107 disposed between the contoured ear 96 and the boss receiving flange 98. In the exemplary construction, the distal projecting foot 107 is oriented to be in lateral offset relation to the cradle flange 60 at a distance generally corresponding to the height of the biasing spring 66. Upon installation, one leg of the biasing spring 66 is held in compression against the distal projecting foot 107, while the other leg of the biasing spring 66 is held in compression within the cradle flange 60. Thus, upon rotation of the latch handle, the biasing spring 66 undergoes further compression while continuously urging the latch handle 14 back to the initial condition shown in
(23) In the exemplary construction, the lock knob 16 is a single-piece structure of molded plastic or the like, configured to be received in the second chamber 48. The lock knob 16 has a split body 111 extending away from an outer user engagement surface 113. The lock knob 16 includes an interior lateral face 115 and an exterior lateral face 117 separated by a crevice or gap such that the lateral faces 115, 117 are susceptible to slight compression towards one another. Each of the lateral faces includes a boss-receiving opening 120 substantially aligned with one another. Each of the lateral faces may further include a reduced profile lead-in segment 121 having a flared angle configuration extending away from the boss-receiving opening 120 to the perimeter of the corresponding lateral face.
(24) The illustrated exemplary lock knob 16 also includes a connector portion 123 extending into the second chamber 48. The connector portion 123 includes an opening 125 for threading the lock cable 64 such that rotational movement of the lock knob 16 translates to the lock cable 64. During assembly, the lock knob 16 may be installed by a linear press-in motion following installation of the latch handle 14 in the manner described previously. In this regard, as the lock knob 16 is pressed into place, the boss-receiving opening at the interior lateral face 115 is caused to receive and retain the distal portion of the first boss 54 projecting through the boss-receiving flange 98. Concurrently, the boss-receiving opening at the exterior lateral face 117 is caused to receive and retain the second boss 56. The first boss 54 and the second boss 56 are guided into the boss receiving openings in the lateral faces 115, 117 by the reduced profile lead-in segments 121. During the installation process the bosses 54, 56 compress the lateral faces 115, 117 towards one another to narrow the gap in the split body. Once the bosses 54, 56 enter the corresponding openings, the compression against the lateral faces 115, 117 is relieved and they spring away from one another thereby securing the lock knob 116 in place.
(25) In the final construction both the latch handle 14 and the lock knob 16 are rotatable through angles about a common axis running through the first boss 54, the second boss 56 and the wall aperture 58. Moreover, the lock knob 16 is held between two opposing bosses. Following complete installation, the latch handle 14 and lock knob 16 can pivot smoothly about a common axis within the bezel 12.
(26) As will be appreciated, the exemplary assembly may be constructed entirely using a series of simple linear motions without the need for any twisting manipulation of components. Specifically, the latch handle 14 may be positioned by a sequence of downward and lateral movements as shown in
(27) Variations and modifications of the foregoing are within the scope of the present invention. It is understood that the invention disclosed and defined herein extends to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present invention. The embodiments described herein explain the best modes known for practicing the invention and will enable others skilled in the art to utilize the invention. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art. Various features of the invention are set forth in the following claims.