Apparatus and method for producing oil and gas using buoyancy effect
10352135 ยท 2019-07-16
Assignee
Inventors
Cpc classification
B01D17/0214
PERFORMING OPERATIONS; TRANSPORTING
B65G17/00
PERFORMING OPERATIONS; TRANSPORTING
B65D25/38
PERFORMING OPERATIONS; TRANSPORTING
E02B2017/0039
FIXED CONSTRUCTIONS
E21B43/0122
FIXED CONSTRUCTIONS
E02B17/02
FIXED CONSTRUCTIONS
E21B43/0107
FIXED CONSTRUCTIONS
International classification
E21B43/01
FIXED CONSTRUCTIONS
B01D17/02
PERFORMING OPERATIONS; TRANSPORTING
E02B17/02
FIXED CONSTRUCTIONS
B65D25/38
PERFORMING OPERATIONS; TRANSPORTING
B65G17/00
PERFORMING OPERATIONS; TRANSPORTING
E21B43/12
FIXED CONSTRUCTIONS
Abstract
A method of producing oil and gas from a gathering manifold or a well. The method includes the steps of channeling field production into a sealed vessel through an inlet pipe, and permitting oil and gas components of the field production to separate naturally from water and other fluids within the vessel. The method further includes the steps of evacuating the separated oil and gas from the vessel via pipelines attached to the vessel at locations corresponding to the separated oil and gas, and pumping seawater into the vessel to pressurize the vessel and thereby aid in the production of oil and gas from the vessel.
Claims
1. A system for bringing produced oil and gas from a subsea gathering production manifold or wellhead to a sea surface, the system comprising: a vessel containing seawater, and extending from a subsea position to the sea surface, wherein the vessel has a lowermost bottom and is a sealed vessel to maintain a desired pressure; an inlet pipe attached and secured to the bottom of the vessel and extending from the bottom to the subsea gathering production manifold or wellhead to deliver produced oil and hydrocarbon gas directly from the subsea gathering production manifold or wellhead to an interior of the vessel, the inlet pipe sealingly engaging the bottom of the vessel in a manner operable to prevent the produced oil and gas from escaping the system, so that the oil, hydrocarbon gas, formation water, and seawater are combined inside the vessel and allowed to naturally separate inside the vessel; a pump that is located at the elevation of, and attached to, a side of the vessel below the sea surface to pump water into the vessel to pressurize the vessel; at least first, second, and third pipes attached to the vessel at predetermined locations to pull fluids from the vessel, the first pipe attached to an upper portion of the vessel and positioned to collect hydrocarbon gas that has separated to the upper portion of the vessel, the second pipe attached to a central portion of the vessel and positioned to collect oil that has separated to the central portion, between the gas and the seawater; and the third pipe attached to a lower portion of the vessel and positioned to collect seawater and formation water that has separated to the lower portion of the vessel; and pillars extending between the seabed and the bottom of the vessel, where the bottom of the vessel is spaced axially above and apart from a seabed and below a sea surface, and where the pillars are spaced apart from the subsea gathering production manifold or a wellhead, the pillars supporting the vessel above the seabed.
2. The system of claim 1, wherein the vessel is insulated to control temperature.
3. The system of claim 1, wherein the vessel is tapered, having a larger cross section at a lower end and a smaller cross-section at an upper end, thereby concentrating oil and gas to concentrate in the upper portions of the vessel for ease of production.
4. The system of claim 1, further comprising filters attached to the vessel or the pump to filter seawater being pumped into the vessel.
5. The system of claim 1, further comprising a scraper in the vessel to scrape an inner bottom surface of the bottom of the vessel and clear the inner bottom surface of the vessel of resins or asphaltenes that may collect on the inner bottom surface of the vessel.
6. The system of claim 1, wherein the hydrocarbon gas includes gas that evolves out of the oil after the pressure falls below the bubble point as oil rises upward the pressure decreases due to a reduction in hydrostatic pressure.
7. The system of claim 1, wherein the vessel includes a valve that is separate from the second and third pipes and is operable to release air from the vessel during an installation of the vessel.
8. The system of claim 1, wherein, the upper portion of the vessel at the attachment location of the first pipe to the vessel where the first pipe is mechanically connected to the vessel is located above the sea surface.
9. The system of claim 1, wherein each of the first, the second, and the third pipes are sealed from the environment.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present technology will be better understood on reading the following detailed description of nonlimiting embodiments thereof, and on examining the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
(27) The foregoing aspects, features, and advantages of the present technology will be further appreciated when considered with reference to the following description of preferred embodiments and accompanying drawings, wherein like reference numerals represent like elements. In describing the preferred embodiments of the technology illustrated in the appended drawings, specific terminology will be used for the sake of clarity. However, the embodiments are not intended to be limited to the specific terms used, and it is to be understood that each specific term includes equivalents that operate in a similar manner to accomplish a similar purpose.
(28) The technology disclosed herein includes a method that utilizes buoyancy to help produce oil and/or gas production from the seabed to a sea surface. In one example embodiment, as described in detail below, oil and gas is gathered in a production manifold, and then released into the bottom of a vessel that is filled with seawater. This sealed vessel can have many beneficial characteristics. For example, it can be sealed, insulated, and/or temperature controlled. Furthermore, the sealed vessel can replace other structures, such as production risers, offshore production platforms, and gas oil separation systems.
(29) In certain embodiments, the sealed vessel can stretch from the seabed to the sea surface. It can be anchored to the seabed by metallic pillars or other appropriate mechanism, and is can have connected to it floating spheres that reach the sea surface, thereby serving to mark the position of the vessel. Within the vessel, the produced materials, after leaving the well and entering the vessel, separate into their individual components, such as oil, gas, and water. These components are permitted to separate naturally, based on the principle of buoyancy, with the oil rising above the water within the vessel.
(30) To understand how the vessel of the present technology functions, it is necessary to understand the principle of buoyancy. Buoyancy is an upward force exerted by a surrounding fluid on an immersed object. According to Archimedes law, the value of a buoyant force is equal to the weight of the fluid the object displaces. Thus the net force exerted on a fully or partially immersed object becomes the summation of its weight (downward), overburden pressure (downward), and the buoyancy force (upward). The buoyant force is governed by the following equations:
F.sub.Net=M.sub.Object*C.sub.gP.sub.OB+F.sub.Buoyancy
F.sub.Net=V.sub.Object*.sub.Object*C.sub.gP.sub.OB+V.sub.Object*P.sub.Displaced Fluid*C.sub.g
F.sub.Net=V.sub.Object*C.sub.g(.sub.Displaced Fluid.sub.Object)P.sub.OB
In these equations, the symbols have the following meanings:
(31) F.sub.Net=Net Force
(32) M.sub.Object=Object Mass
(33) C.sub.g=Gravitation Acceleration Constant
(34) P.sub.OB=Overburden Pressure
(35) F.sub.Buoyancy=Buoyancy Force
(36) .sub.Object=Object Density
(37) .sub.Displaced Fluid=Displaced Fluid Density
(38) When the difference between the object and the fluid densities is large enough to overcome the overburden pressure, the object raises upward. The immersed object can be solid, liquid, or gas.
(39) In the present technology, the buoyancy principle acts to raise crude oil to the top of the vessel, which causes a reduction in crude oil's pressure that leads to separating dissolved gas from crude oil, forming a distinct gas phase on top, oil phase in the middle, and water phase at the bottom. For example, oil and gas are immiscible with seawater at the sea bottom conditions. Therefore, oil and gas form a continuous distinctive phase. Furthermore, at the bottom of the sea, seawater is cold and dense. On the other hand, crude oil is produced at a relatively higher temperature, and is typically lighter in density than seawater. Accordingly, if crude oil and gas is mixed with seawater, the mixture will naturally settle out into individual layers of gas, oil, and water.
(40) As desired by an operator, the individual components can then be extracted from the vessel. For example, gas can be produced from the top of the vessel (although a calculated amount of gas can be kept within the vessel for purposes of pressure control, if needed). Similarly, oil can be produced from a point at the side of the vessel corresponding to the level of the oil within the vessel. All other produced fluids, including water, can be produced from a lower point at the side of the vessel corresponding to the level of such fluids in the vessel. To maintain the desired vessel pressure, thereby maintaining the ability to effectively produce fluids from the vessel, ambient seawater can be pumped into the vessel. Such ambient seawater can be heated and/or filtered if desired.
(41) Using the vessel shown and described herein, ships can receive oil directly from the vessel, and no longer have to rely on onshore separation facilities. Therefore, the vessel of the present technology can save the energy used to ship crude oil (through pipes or ships) to onshore gas and oil separation plants (GOSPs) for separation. Further, the method herein disclosed has the advantages of reducing capital and operating costs, extending the life of offshore reservoirs, being safe and environmentally sound, and being capable of being applied at any stage of production, even after abandonment of a reservoir or a well.
(42) Referring now to
(43) Inside the vessel 12, oil and gas rise to the top of the vessel 12 by buoyancy. During this rise, oil, gas, and formation water naturally separate. After separation, and as shown in
(44) Although the shape of the vessel 12 is shown in
(45) The technology disclosed herein could help in boosting oil and gas production from the vessel. For example, at initial stages of the production procedure, pressure can be intentionally lowered in the vessel to allow for a gas cap to form at the top. Then, seawater injection can begin, which increases pressure at the vessel up to the desired pressure level. Thereafter, the oil valve can be opened, and pressurized oil is evacuated from the vessel 12. Preferably, seawater injection stops when, or before, the vessel 12 reaches the minimum allowable pressure of the inlet pipe 10 at the bottom of the vessel 12.
(46) In some embodiments, the vessel 12 can be insulated and/or temperature controlled. This is beneficial because gas can form hydrates in high pressure and low temperature environments. Insulating and maintaining the internal temperature of the vessel at appropriate levels can help prevent hydrates from forming. In addition, anti-hydrates additives can be added to the injected seawater as an added precaution.
(47) In some embodiments, there can be a limit on the injected seawater flow rate. If the injected seawater enters the vessel 12 at too high a flow rate, it could create emulsion with produced oil. When emulsion forms, oil particles become suspended in water. In such a scenario, there would not be a distinctive OWL. Such a limit on injected sea water flow rate can be accomplished, for example, through the use of valves 31 on the pumps 30 that pump the seawater into the vessel 12.
(48) Since the vessel is connected to the flowline that carries the total field production, each corresponding well can be completed normally with a Christmas tree. Therefore, PVT samples, logging, well testing, or artificial lift methods can be applied normally, and are not affected by the vessel.
(49) A method of installing and operating the technology will now be described. Initially, as shown in
(50) As shown in
(51) When oil enters the vessel it can experience temperature and pressure drops. Pressure drops can be controlled by injecting additional seawater into the vessel through the seawater injection pumps 30. Temperature, however, can be more difficult to control. In some instances, despite that the fact that the vessel 12 can be insulated, and can potentially be heated, temperature reduction can still occur. The result of such temperature reduction is that, at the lower portion of the vessel 12, resins and asphaltenes can precipitate and collect at the bottom of the vessel 12, as shown in
(52) In certain situations, it may not be practical or economical to implement a full-scale vessel. In such a situation, a smaller scale vessel can be built, as shown, for example, in
(53) The technology herein disclosed helps to resolve certain technical problems associated with subsea oil production. One of those problems is pressure drop in risers. As oil travels through a riser, gravitational and frictional forces can cause the crude oil to lose pressure in the riser. This pressure loss increases when the crude oil pressure falls below the bubble point, which changes the flow from a single-phase to a 2-phase (oil and gas) flow. Another problem resolved by the present technology is the need with current technology to invest in multiphase pumps to ship crude oil from platforms to onshore gas oil separation plants (GOSPs). Typically, after the crude oil reaches the platform, through risers, multiphase pumps are used to ship crude oil to a GOSP onshore. Some platforms are equipped with a GOSP, which separates oil and gas, but the oil loses pressure in the process. This results in a larger investment in oil pumps and in gas compressors. The present technology resolves both of these technical problems by providing a device that both eliminates the need for risers, and that naturally separates the oil from the gas. In addition, this technology can be used at any stage of the field life of a well, including the abandonment phase.
(54) Models and Experiments
(55) As an example, and to illustrate the effect of utilizing a vessel like that of the above-described embodiments, a reservoir model was built assuming production through risers (model 1). In addition, 2 additional models were built assuming production through the proposed vessel (model 2, and 3). The parameters of the three models are the same except for variation in minimum flowing bottom-hole pressure (FBHP) of the oil well associated with each model. In model 1, the minimum FBHP was set to about 5,500 psi. Pressure drop in risers varies significantly with reservoir water depth and production stage. Therefore, two reasonable pressure drop values were considered. In model 2, the wellbore pressure drop due to the pressure drop in the riser was assumed to be about 1,000 psi. Therefore, FBHP was equal to about 4,500 psi in model 2. In model three, the wellbore pressure drop due to the pressure drop in the riser was assumed to be about 2,000 psi. Therefore, FBHP was equal to about 3,500 psi in model 3.
(56) All models share the following properties and parameters: 2 Dimensional model 1010 cells Each cell is 2,500 ft2,500 ft Thickness=400 ft Depth=12,000 ft Initial Reservoir Pressure=9,000 psi Bubble Point Pressure=4,000 psi Porosity=25% Horizontal Permeability=300 mD Vertical Permeability=50 mD The following PVT properties were used:
(57) TABLE-US-00001 p Rs Bo z viso visg 14.7 0 1 0.9999 1.2 0.0125 400 165 1.012 0.8369 1.17 0.013 800 335 1.0255 0.837 1.14 0.0135 1200 500 1.038 0.8341 1.11 0.014 1600 665 1.051 0.8341 1.08 0.0145 2000 828 1.063 0.837 1.06 0.015 2400 985 1.075 0.8341 1.03 0.0155 2800 1130 1.087 0.8341 1 0.016 3200 1270 1.0985 0.8398 0.98 0.0165 3600 1390 1.11 0.8299 0.95 0.017 4000 1500 1.12 0.83 0.94 0.0175 9000 1510 1.121 0.8301 0.93 0.0176 Oil density=44.986 Gas gravity=0.92 The following relative permeability and capillary pressure values were used:
(58) TABLE-US-00002 SWT Sw krw krow Pcow 0.15109 0 1 400 0.180306 7.82404e007 0.990592 27.3408 0.194914 6.62563e006 0.983136 22.9409 0.22413 1.8312e005 0.964242 18.3843 0.253346 3.68251e005 0.943733 15.5504 0.282562 0.000105562 0.909425 14.3728 0.304915 0.000163382 0.883175 13.4719 0.326386 0.00021892 0.857961 12.6066 0.347104 0.000272509 0.805981 8.59783 0.37021 0.0230609 0.565222 0 0.375229 0.0293539 0.498658 0 0.403355 0.0713724 0.171756 0 0.43148 0.0868187 0.128584 0 0.459606 0.103824 0.0971953 0 0.487732 0.122245 0.0720211 0 0.51629 0.14238 0.0517967 0 0.545506 0.16506 0.0377328 0 0.574722 0.188013 0.0241556 0 0.603938 0.213077 0.015662 0 0.633154 0.239975 0.010302 0 0.656485 0.261489 0.00636467 0 0.676978 0.282264 0.00437906 0 0.698674 0.304301 0.00268985 0 0.720802 0.327792 0.0014622 0 0.740862 0.350697 0.00114185 0 0.768988 0.382816 0.000692688 0 0.797113 0.414936 0.000243525 0 0.825239 0.442781 1.5985e005 0 0.853364 0.46639 7.99251e006 0 0.88149 0.49 0 0
(59) TABLE-US-00003 SLT Sl krg krog Pcog 0.15109 1 0 3.9 0.168068 0.978622 0 3.85439 0.202025 0.935866 0 3.76318 0.231981 0.898146 0 3.68271 0.252959 0.871731 0 3.62636 0.280516 0.837034 0 3.55234 0.303894 0.796908 0 3.48053 0.32905 0.721718 0 3.35475 0.354828 0.641161 0 3.22586 0.377585 0.570047 0 3.11208 0.405763 0.499134 0 2.97118 0.426119 0.479104 0 2.8694 0.458476 0.453219 0 2.70762 0.490832 0.427334 0 2.54584 0.52461 0.400312 0 2.37695 0.555545 0.375564 0 2.22228 0.575545 0.359564 0 2.12227 0.60408 0.335921 0.000815925 1.97961 0.62648 0.31352 0.00529594 1.8676 0.648 0.292 0.00960004 1.76 0.672 0.268 0.0144 1.64 0.696 0.243687 0.0192 1.52 0.72 0.212 0.0360001 1.4 0.745327 0.176542 0.0562617 1.27337 0.768 0.1448 0.0744 1.16 0.792 0.1112 0.0935999 1.04 0.816 0.08752 0.1368 0.92 0.84 0.0688 0.192 0.800003 0.864174 0.049944 0.2476 0.67913 0.888 0.03136 0.3024 0.560002 0.915109 0.0164601 0.397991 0.424457 0.936 0.00880006 0.492 0.32 0.96 0 0.6 0.200001 0.976 0 0.759999 0.120001 1 0 1 0
(60) The reservoir produced from 17 oil wells: 10 horizontal wells and 7 vertical wells. Initially, all horizontal producers operated under a constant maximum flow rate of about 5,000 STB/D, and all vertical producers operated under constant maximum flow rate of about 2,000 STB/D. When the oil operators could not sustain their corresponding maximum flow rate, they switched to the minimum allowable FBHP (the value depends on each model, as described earlier).
(61) The reservoir had 5 horizontal water injectors (for pressure support), operating under maximum 10,000 STBW/D injection rate. A two dimensional representation of the reservoir model is presented in
(62) The total reservoir production rate (STB/D) for each model over 10 years is presented in
(63) Although the technology herein has been described with reference to particular embodiments and experimental examples, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present technology. It is therefore to be understood that numerous modifications can be made to the illustrative embodiments and that other arrangements can be devised without departing from the spirit and scope of the present technology as defined by the appended claims.