Tool set-up system for a brake press
10350661 ยท 2019-07-16
Assignee
Inventors
Cpc classification
International classification
B21D37/12
PERFORMING OPERATIONS; TRANSPORTING
B21D37/14
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a production plant (1) comprising a brake press (3) having press beams (13, 16), slot-shaped tool holders (19, 20) disposed and/or arranged on the press beams (13, 16), bending tools (4), a tool magazine (31) for at least one bending tool (4), a first manipulation device (30) for transporting the bending tool (4) between the tool magazine (31) and the tool holders (19, 20), and a second manipulation device (33) for positioning the bending tool (4) in the tool holder (19, 20). The second manipulation device (33) comprises at least one traction means (37) guided via two deflection means (35, 36), on which traction means (37) at least one pusher element (38) is disposed. The bending tool (5, 6) has a slot (46) extending in a direction (48) parallel with a bending edge (47) through which the at least one traction means (37) is run. The at least one slot (46) is further dimensioned such that the at least one pusher element (38) cannot be run through the slot (46).
Claims
1. A production plant comprising: (a) a brake press comprising a machine frame, press beams secured to the machine frame, and slot-shaped tool holders disposed and/or arranged on the press beams; (b) a bending tool comprising a bending punch or a bending die; (c) a tool magazine for the bending tool; (d) a first manipulation device for transporting the bending tool between the tool magazine and the tool holders; and (e) a second manipulation device for positioning the bending tool, the second manipulation device comprising a first deflector, a second deflector, at least one traction device guided via the first deflector and the second deflector device, and at least one pusher element provided on the at least one traction device; wherein the bending tool has at least one slot extending across a length of the bending tool in a direction parallel with a bending edge of the bending tool; wherein the at least one traction is configured to move through the at least one slot; and wherein the at least one slot is dimensioned such that the at least one pusher element cannot enter the slot.
2. The production plant according to claim 1, wherein the at least one traction device comprises a cable (39).
3. The production plant according to claim 1, wherein the at least one pusher element extends around the traction device and is of a substantially rotationally symmetrical shape.
4. The production plant according to claim 1, wherein the tool holder has a tool holder length and wherein the working range of the at least one traction device extends substantially entirely across the tool holder length.
5. The production plant according to claim 1, wherein the second manipulation device is positioned such that at least a partial portion of the at least one traction device extends inside a cross-section of the slot-shaped tool holder so that the at least one traction device can be moved into abutment with the bending tool.
6. The production plant according to claim 1, wherein first and second traction devices are provided, wherein the first traction device sets up the bending tool so that the bending tool can be positioned in a first direction, and the second traction device positions the bending tool in a second direction opposite the first direction.
7. The production plant according to claim 1, wherein the at least one traction device comprises a cable-shaped traction device, wherein the second manipulation device comprises at least two cable drums connected to a drive unit, wherein the cable-shaped traction is tensioned between the at least two cable drums and alternately reeled on the at least two cable drums.
8. The production plant according to claim 1, wherein the second manipulation manipulation device comprises at least one drive unit coupled in a driving arrangement with the first deflector, wherein the at least one drive unit is configured to move and position the at least one traction, and the at least one traction device comprises a circulating endless traction device.
9. The production plant according to claim 8, wherein the first deflector comprises a pulley.
10. The production plant according to claim 5, wherein the pusher element is secured to the partial portion of the at least one traction device and the first deflector is displaceable transversely to the the bending tool holder so that the pusher element is moved into abutment with the bending tool.
11. The production plant according to claim 10, wherein a guide element is provided between the first deflector and the second deflector, wherein the guide element is displaceable transversely to the bending tool and acts on the partial portion so that the pusher element is moved into abutment with the bending tool.
12. The production plant according to claim 1, wherein the at least one traction device is reeled multiple times around the first deflector.
Description
(1) These are highly simplified, schematic diagrams illustrating the following:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14) Firstly, it should be pointed out that the same parts described in the different embodiments are denoted by the same reference numbers and the same component names and the disclosures made throughout the description can be transposed in terms of meaning to same parts bearing the same reference numbers or same component names. Furthermore, the positions chosen for the purposes of the description, such as top, bottom, side, etc., relate to the drawing specifically being described and can be transposed in terms of meaning to a new position when another position is being described.
(15)
(16) The production plant 1 comprises a brake press 3, in particular a bending press, for producing workpieces 2 or parts between bending tools 4 which can be displaced relative to one another, such as a bending punch 5 and bending die 6. The bending punch 5 may also be referred to as the top tool and the bending die 6 as the bottom tool.
(17) A machine frame 7 of the brake press 3 comprises a base plate 8 for example, on which vertically extending side panels 9, 10 can be disposed, spaced apart from one another in the transverse direction and oriented parallel with one another. The latter are preferably connected to one another at their end regions spaced apart from the base plate 8 by means of a solid transverse bracing 11, for example made from a sheet metal part.
(18) To provide space for forming the workpiece 2, the side panels 9, 10 may be approximately C-shaped, and a stationary press beam 13 may be secured to front faces 12 of legs of the side panels 9, 10 close to the floor, in particular standing on the base plate 8. This press beam 13 may also be described as a table beam. Mounted on legs of front faces 14 remote from the base plate 8 is another press beam 16, in particular a compression beam, which can be displaced in linear guides 15 relative to the press beam 13 forming the table beam. Tool holders 19, 20 for setting up the bending tools 4 may be provided or disposed on opposing end faces 17, 18 of the two press beams 13, 16 extending parallel with one another.
(19) As a drive system 21 for the displaceable press beam 16, namely the compression beam, the illustrated brake press 3 has at least one, in this instance two, drive means 22, which are supplied with electricity from a power supply network 23, for example, and which can also be connected to a control device 24 by cabling. Operation of the brake press 3 is controlled from an input terminal 25 wired to the control device 24, for example.
(20) The drive means 22 may comprise spindle drives 26 driven by electric motors, for example, of a generally known type, connected in a drive arrangement to actuator means 27 to enable a reversible positioning movement of the top press beam 16 constituting the compression beam, for example. Independently of the above, it would also be possible to provide the drive means 22 in the form of hydraulically and/or pneumatically operable actuator means. Cylinder/piston systems may be used for this purpose. It would also be conceivable to use other types of drive means, e.g. eccentric drives, toggle drives, rack and pinion drives, etc.
(21) All of the embodiment features and individual features mentioned above in the description of the drawings are given as examples of a production plant 1 and brake press 3 which can be used in conjunction with what follows in the description of the drawings below constituting the essential features of the invention. Accordingly, all of these individual features are not absolutely necessary for the solution proposed by the invention and can be omitted or replaced by other features in order to obtain a functional brake press 3.
(22) To avoid making this description unnecessarily long, additional details relating to operation of a brake press 3 of this type will not be given in the substantive part of the description, for example relating to safety devices, stop arrangements, control and measuring systems.
(23) The production plant 1 may include a manipulator that will also not be described, provided as a means of taking from a stack of metal sheets to be formed or bent at least one piece and carrying it to within the working range or operating side of the brake press 3.
(24) It should also be briefly pointed out that the bending tools 4, in particular the bending punch 5 and/or bending die 6, may be respectively provided with orifices 28, 29 enabling them to be manipulated. Manipulating the bending tool 4 should be understood as meaning that it or its bending punch 5 and/or bending die 6 is removed from a tool magazine 31, schematically illustrated in
(25) This first manipulation device 30 may be provided in the form of a manipulator which is used for handling workpieces, for example. The manipulation device 30 may also be provided in the form of a rear stop unit, for example, which is configured to carry out manipulation activities. In addition to this and other possible embodiments, it is also possible to provide a separate manipulator as the manipulation device 30 which is then used for the specific purpose of handling bending tools.
(26) The embodiment of a device for setting up bending tools illustrated in
(27)
(28) To this end, the manipulation device 33 comprises at least one traction means 37 which is guided via two deflection means 35, 36 and which is provided with at least one pusher element 38.
(29) To provide a clearer understanding of the design of such a manipulation device 33,
(30) As illustrated in
(31) It is also possible to provide the traction means 37 in the form of a toothed belt or V-belt or flat belt, as illustrated in
(32) Based on yet another variant, the traction means 37 may be provided in the form of a chain, as illustrated in
(33) There are many possible options for such a traction means 37 but they are not restricted to the specific examples mentioned here. It would also be conceivable to use other types of traction means as the traction means 37 in the manipulation device 33.
(34) Like the traction means 37, the pusher element 38 may also be based on a range of different embodiments, and the embodiments illustrated in
(35) The pusher element 38 illustrated by way of example in
(36) As illustrated in
(37) As illustrated in
(38) The described embodiments of different traction means 37 and pusher elements 38 may be used on the manipulation device 33 illustrated in
(39) Having explained the possible designs of different traction means 37 and pusher elements 38, possible options for the design of the manipulation device 33 will now be described in more detail with reference to
(40) Based on one possible embodiment, as illustrated in
(41) To enable bending tools 4 to be moved and positioned using a manipulation device 33 based on this design, a slot 46 is provided in the bending tool 4, disposed along a direction 48 parallel with a bending edge 47, as illustrated in detail in
(42) To enable the bending tool 4 to be pushed and positioned in a lengthways direction 34 of the tool holder 19, the traction means 37 may run inside the slot 46 of the bending tool 4. The traction means 37 can then be moved in a direction 48 parallel with the bending edge 47 until the pusher element 38 makes contact with the bending tool 4 and the bending tool 4 can therefore be pushed by the pusher element 38 in the lengthways direction 34 in the tool holder 19.
(43) Based on one advantageous variant, the bending tool 4 may be designed as illustrated in
(44) The slot 46 is preferably arranged in the bending tool 4 in such a way that it is disposed within the tool clamping portion 51 of the bending tool 4. The tool clamping portion 51 is that part of the bending tool 4 which is designed to enable the bending tool 4 to be held and clamped in one of the tool holders 19, 20.
(45) The manipulation device 33 is preferably positioned so that at least a partial portion 52 of the at least one traction means 37 is disposed inside the clear cross-section 53 of the slot-shaped tool holder 19, 20. The bending tool 4, in particular the tool clamping portion 51 of the bending tool 4, is secured and clamped in the clear cross-section 53 of the tool holder 19, 20.
(46) The tool clamping portion 51 is therefore fully accommodated in the clear cross-section 53. To guarantee operation of the manipulation device 33 in a bending tool arrangement such as that illustrated in
(47) As illustrated in
(48) As a result of this design of the bending tool 4 illustrated in
(49) With reference to
(50) In order to set up the brake press 3, a bending tool 4 is taken out of the tool magazine 31 by a first manipulation device 30 and positioned in the insertion position 32 of the tool holder 19. During this operation, the pusher element 38 is as close as possible to the second deflection means 36 so that it is disposed to the right of the insertion position 32.
(51) Once the bending tool 4 has been moved by the first manipulation device 30 into its insertion position 32 and positioned there, the second manipulation device 33, namely, the traction means 37, is set in motion by the drive 45 so that the pusher element 38 is moved in the direction of the first deflection means 35 and thus in the direction of the insertion position 32. The traction means 37 runs inside the slot 46 of the bending tool 4 and can be moved freely until the pusher element 38 comes into contact with the bending tool 4, in particular its tool clamping portion 51. Due to the traction force on the traction means 37 which is transmitted to the pusher element 38, the bending tool 4 is set in motion. The bending tool 4 is pushed along the lengthways direction 34 in the tool holder 19 until it reaches its predefined position.
(52) To enable another bending tool 4 to be inserted in the tool holder 19, the pusher element 38 must be moved by the traction means 37 back in the direction of the second deflection means 36 so that it is positioned as close as possible to the latter in order to place another bending tool 4 in the insertion position 32 of the tool holder 19. The process of positioning the bending tool 4 is then repeated on the basis of the steps described above.
(53) In order to set up the brake press 3 again having completed a bending operation, it must be possible to remove the bending tools 4 from the tool holder 19 again. Several different embodiments for achieving this are conceivable and will be explained.
(54) Firstly, as illustrated in
(55) Accordingly, the traction means 37 together with the pusher element 38 is moved underneath the tool clamping portion 51 of the bending tool 4 running freely in the direction of the first deflection means 35. After this step, the deflection means 35, 36 can be moved upwards so that the pusher element 38 is brought back into abutment with the bending tool 4. As a result, the bending tools 4 can be pushed by the traction means 37 and pusher element 38 in the direction of the second deflection means 36 and thus into the insertion position 32, from where it can be removed by the first manipulation device 30.
(56) Due to the recesses 55 in the bending tool 4 illustrated in
(57) To enable one or both of the deflection means 35, 36 to be positioned vertically, the latter are disposed on a vertically extending guide rail 56. The drive means used for this purpose may be an electric motor-driven, hydraulic or pneumatic displacement drive 57.
(58) The second manipulation device 33 illustrated in
(59)
(60) In principle, the embodiment of the production plant 1 illustrated in
(61) The advantage of the variant illustrated in
(62) Time can be saved on the set-up process as a result of this feature because several bending tools 4 can be simultaneously transported in and/or out by means of the tool collection device 59. For example, the tool collection device 59 can be set up beforehand with bending tools 4 and the tool collection device 59 together with the bending tools 4 contained in it is then positioned at its predefined position next to the tool holder 19 ready for setting up the tools. All of the bending tools 4 that were placed in the tool collection device 59 can then be pushed into the tool holder 19 simultaneously.
(63) In order to set up the next bending tools 4 in the brake press 3, a new tool collection device 59 with bending tools 4 already placed in it can then be positioned next to the tool holder 19 by the first manipulation device 30. Following the steps described above, the bending tools 4 can then be pushed into the tool holder 19 by means of the second manipulation device 33.
(64) A tool collection device 59 such as that illustrated in
(65) In the embodiment illustrated in
(66) In the embodiment illustrated in
(67)
(68)
(69)
(70)
(71) The embodiments illustrated as examples represent possible variants of the production plant 1 and it should be pointed out at this stage that the invention is not specifically limited to the variants specifically illustrated, and instead the individual variants may be used in different combinations with one another and these possible variations lie within the reach of the person skilled in this technical field given the disclosed technical teaching.
(72) Furthermore, individual features or combinations of features from the different embodiments illustrated and described may be construed as independent inventive solutions or solutions proposed by the invention in their own right.
(73) The objective underlying the independent inventive solutions may be found in the description.
(74) All the figures relating to ranges of values in the description should be construed as meaning that they include any and all part-ranges, in which case, for example, the range of 1 to 10 should be understood as including all part-ranges starting from the lower limit of 1 to the upper limit of 10, i.e. all part-ranges starting with a lower limit of 1 or more and ending with an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.
(75) Above all, the individual embodiments of the subject matter illustrated in
(76) For the sake of good order, it should finally be pointed out that in order to provide a clearer understanding of the structure of the production plant 1, it and its constituent parts have been illustrated out of scale to a certain extent and/or on an enlarged and/or reduced scale.
(77) TABLE-US-00001 List of reference numbers 1 Production plant 2 Workpiece 3 Bending press 4 Bending tool 5 Bending punch 6 Bending die 7 Machine frame 8 Base plate 9 Side panel 10 Side panel 11 Transverse bracing 12 Front face 13 First press beam 14 Front face 15 Linear guide 16 Second press beam 17 End face 18 End face 19 First tool holder 20 Second tool holder 21 Drive system 22 Drive means 23 Power supply network 24 Control device 25 Input terminal 26 Spindle drive 27 Actuator means 28 Orifice 29 Orifice 30 First manipulation device 31 Tool magazine 32 Insertion position 33 Second manipulation device 34 Lengthways direction 35 First deflection means 36 Second deflection means 37 First traction means 38 pusher element 39 Cable 40 Cable diameter 41 Diameter 42 Parting plane 43 Fixing means 44 Pulley 45 Drive 46 Slot 47 Bending edge 48 Parallel direction 49 Length 50 Width 51 Tool clamping portion 52 Partial portion 53 Cross-section 54 Depth 55 Recess 56 Guide rail 57 Displacement drive 58 Total length 59 Tool collection device 60 Second traction means 61 Second pusher element 62 First direction 63 Second direction 64 Cable drum 65 Guide element