Tubular product clamp
10352113 ยท 2019-07-16
Assignee
Inventors
- Joop Roodenburg (Delft, NL)
- Pieter Dirk Melis Van Duivendijk (Missoury City, TX, US)
- Theodorus Cornelis Joanes Maria Stijnman (Gouda, NL)
Cpc classification
E21B19/102
FIXED CONSTRUCTIONS
International classification
Abstract
The invention relates to a tubular product clamp for clamping a tubular product, such as a drilling pipe, and to thus support for example a string of drilling pipes. The product clamp has a ring frame and three or more clamping devices mounted along the inside of that ring frame and around a central product passage. According to the invention each clamping device comprises a base part and a clamp part and two load transfer rollers carried by a trolley frame. The trolley frame positions the base part, the clamp part and the load transfer rollers relative to each other. The base part and clamp part define between them a track, along which the load transfer rollers roll when the clamp part is moved relative to the base part.
Claims
1. A tubular product clamp for clamping a tubular product, the product clamp having a ring frame having three or more clamping devices, the three or more clamping devices being provided at regular intervals along the inside of the ring frame around a central product passage having an axis, and wherein each clamping device comprises: a base part, the base part being mounted to the ring frame, a front side that defines a guide surface facing towards the central product passage, and a left side and a right side provided with cam tracks, the cam tracks extending substantially parallel to the guide surface defined by the front side; a clamp part, the clamp part having a back side that defines a guide surface facing the guide surface defined by the front side of the base part, a front side facing the central product passage, and a left side and a right side provided with cam tracks, the cam tracks extending substantially parallel to the guide surface defined by the back side; two load transfer rollers, each load transfer roller having a central rotational axis, wherein said load transfer rollers are each provided between the guide surface of the base part and the guide surface of the clamp part to provide a rolling support for the clamp part; and a trolley frame, the trolley frame being configured for positioning the base part, the clamp part and the load transfer rollers relative to each other, the trolley frame carrying the load transfer rollers, the load transfer rollers being each rotatably mounted to the trolley frame at the respective central rotational axis, wherein the trolley frame is provided with cam followers, wherein the trolley frame engages the cam tracks in the sides of the base part and the clamp part with said cam followers, and wherein the guide surface of the base part faces the guide surface of the clamp part, the guide surface of the base part and the guide surface of the clamp part define a guide track therebetween for each of the load transfer rollers, each of said guide tracks extending along both the guide surface of the base part and the guide surface of the clamp part, wherein, when the clamp part is moved relative to the base part, the trolley frame positions the load transfer rollers relative to the base part and the clamp part such that the load transfer rollers roll along both the guide surface of the base part and the guide surface of the clamp part, and therefore the central rotational axis of each load transfer roller moves with the trolley frame relative to the base part and the clamp part along the guide track of the respective load transfer roller, and wherein the guide tracks extend at an angle with the axis of the central product passage such that by moving the clamp part relative to the base part, the clamp part is moved along the axis as well as in radial direction thereof.
2. The tubular product clamp according to claim 1, wherein the trolley frame of each clamping device has a left side frame part on the left side of the clamp part and the base part and a right side frame part on the right side of the clamp part and the base part, the left side frame part and right side frame part carrying the two load transfer rollers between them, and wherein the left frame part and the right frame part are each provided with cam followers, wherein the frame parts engage the cam tracks in the sides of the base part and the clamp part with said cam followers.
3. The tubular product clamp according to claim 2, wherein each clamping device further comprises a yoke, the yoke being configured for positioning the trolley frame relative to the base part and the clamp part while the clamp part is moved relative to the base part, the yoke being at a central part thereof pivotably mounted on the trolley frame, and is at opposite ends thereof provided with slots, one slot engaging a pivot on the base part and the other slot engaging a pivot on the clamp part.
4. The tubular product clamp according to claim 2, wherein a straight line can be drawn through each cam follower for engaging the cam track on the base part, a central rotational axis of one of the load transfer rollers and a cam follower for engaging the cam track on the clamp part.
5. The tubular product clamp according to claim 2, wherein the left frame part and the right frame part are each H-shaped, the H-shaped frame parts each having a central leg extending along the guide track for the load transfer rollers defined by the guide surfaces of the base part and the clamp part.
6. The tubular product clamp according to claim 1, wherein the trolley frame of each clamping device has a lower retainer arm and an upper retainer arm on the left side of the clamp part and the base part and a lower retainer arm and an upper retainer arm on the right side of the clamp part and the base part, wherein one load transfer roller is carried between the left lower retainer arm and the right lower retainer arm and one load transfer roller is carried between the left upper retainer arm and the right upper retainer arm, and wherein each of the retainer arms has a cam follower at one end for engaging one of the cam tracks provided on the base part and a cam follower at an opposite end for engaging one of the cam tracks provided on the clamp part.
7. The tubular product clamp according to claim 6, wherein the trolley frame has a spacer arm on the left side of the clamp part and the base part and a spacer arm on the right side of the clamp part and the base part, the left side spacer arm being with one end rotationally connected to the left side lower retainer arm and with an opposite end rotationally connected to the left side upper retainer arm, and the right side spacer arm being with one end rotationally connected to the right side lower retainer arm and with an opposite end rotationally connected to the right side upper retainer arm.
8. The tubular product clamp according to claim 7, wherein each clamping device further comprises a yoke, the yoke being configured for positioning the spacer arm relative to the base part and the clamp part while the clamp part is moved relative to the base part, the yoke being at a central part thereof pivotably mounted on the spacer arm, and is at opposite ends thereof provided with slots, one slot engaging a pivot on the base part and the other slot engaging a pivot on the clamp part.
9. The tubular product clamp according to claim 1, wherein each clamping device comprises a rack and pinion mechanism, the rack and pinion mechanism being provided between the respective load transfer rollers on the one hand and the base part and the clamp part on the other hand, to position the load transfer rollers relative to the base part and the clamp part while the clamp part is moved relative to the base part.
10. The tubular product clamp according to claim 1, wherein each of the clamping devices is provided with a positioning device for receiving and positioning a tubular product relative to the clamp part when the clamp part is moved towards a tubular product supported in the central product passage, said positioning device comprises two guide legs which extend at an angle to each other, such that the guide legs define a V-shape when seen in a direction along the axis of the central product passage.
11. The tubular product clamp according to claim 10, wherein the guide legs form a receiving opening between the guide legs for engaging the tubular product, the receiving opening facing towards the central product passage to enable engagement of a tubular product between the guide legs by moving the clamp part, and thus the positioning device, towards the central product passage, and wherein the guide legs, due to the V-shape set up, guide a tubular engaged by the positioning device into the correct position relative to the clamp part.
12. The tubular product clamp according to claim 1, wherein the load transfer rollers are provided with one circumferential guide rib, or with multiple circumferential guide ribs, and wherein the base part and/or the clamp part are provided with guide grooves for cooperating with a corresponding circumferential guide rib.
13. The tubular product clamp according to claim 1, wherein the ring frame of the tubular product clamp is supported on three or more load sensors.
14. The tubular product clamp according to claim 1, wherein each clamping device is provided with an actuator that is adapted to move the clamp part relative to the base part.
15. The tubular product clamp according to claim 14, wherein the actuator comprises two hydraulic cylinders, one on the left side of the base part and clamp part, and one on the right side of the base part and clamp part.
16. The tubular product clamp according to claim 1, wherein the guide surfaces of the base part and the clamp part define a separate load transfer roller guide track for each load transfer roller.
17. The tubular product clamp according to claim 16, wherein the load transfer rollers guide tracks curve in a radially outward direction at their upper ends to provide the clamp part with a parking position.
18. A clamping device for use in the tubular product clamp according to claim 1.
19. A method for supporting a tubular product in a firing line, the method providing the steps of: supporting a tubular product in the firing line; providing the tubular product clamp according to claim 1; positioning the tubular product clamp such that the axis of the central product passage of the product clamp coincides with the firing line; moving the clamp parts of the clamping devices towards the tubular product until the clamp parts engage the tubular product; and lowering the tubular product until the tubular product is fully supported by the tubular product clamp.
20. A drilling vessel provided with the tubular product clamp according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings
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DETAILED DESCRIPTION
(36) Further objects, embodiments and elaborations of the apparatus and the method according to the invention will be apparent from the following description, in which the invention is further illustrated and elucidated on the basis of a number of exemplary embodiments, with reference to the drawings.
(37)
(38) In the particular embodiment shown, the ring frame 2 comprises multiple segments 5, two of which form a door that allows for opening the ring frame 2 for engaging a tubular. It is observed that the particular design of the ring frame is not essential for the invention. For example, the ring frame can comprises several segments linked together, with the clamping devices mounted to said segments, or for example be formed by linking the clamping devices to each other, etc.
(39)
(40) In the opened configuration the clamp 1 can be moved into position while a tubular is supported in the firing line, or moved away from the firing line while a tubular is supported therein. Thus, by providing a door, the product clamp does not need to be taken apart for receiving a tubular in the lateral direction.
(41) In
(42)
(43) Thus, for supporting a tubular product in the firing line, the ring frame 2 is opened and the tubular product clamp 1 is moved from its inactive position into its active position, thus aligning its central axis with the firing line and receiving the tubular product in its product passage. While the product clamp 1 is moved from its inactive towards its active position, the clam parts 9 of the clamping devices 4 are in their raised position, preferably in their parking position, to provide a wide central product passage 3 for receiving the tubular.
(44) After the product clamp 1 has been positioned in its active position, i.e. with its axis coincides with the firing line, and the tubular product has been received in the product clamp, the ring frame 2 is closed and secured.
(45) Subsequently, the clamp parts 9 of the clamping devices 4 are moved towards the tubular product until they engage the tubular product. In a preferred embodiment, the actuators press the clamp parts against the tubular product to provide an initial clamping force for clamping the tubular product.
(46) Then, the tubular product can be lowered until it is fully supported by the tubular product clamp, in which condition the downward pull exerted by the tubular on the clamp parts is by the configuration of the product clamp converted into a clamping force.
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(48) It is noted that the design of a product clamp according to the invention allows for a compact configuration of the product clamp, and thus facilitates providing applying the product clamp in set ups as shown in
(49)
(50) The tubular product clamp 1 shown in
(51) In the preferred embodiment shown, the top housing 41 is provided with hatches 43 to provide access to the individual clamping devices 4, more in particular to the clamp parts 9 of the clamping devices. The hatches 43 are depicted open in
(52) In the preferred embodiment shown, the top housing 41 is releasable attached to the product clamp 1, such that it can be removed if required, for example to facilitate maintenance and/or inspection of the clamping devices 4 of the product clamp 1
(53) The tubular product clamp shown in
(54) The load transfer rollers 10,11 of the clamping device 4 shown in in
(55) The tubular product clamp shown in
(56) Furthermore, in the preferred embodiment shown the sensors 48 are coupled with a control system that is linked to actuators 48 for moving the clamp parts 9. The control system is configured to block movement of the clamp parts of the clamping devices in a direction away from the tubular when they are supporting a load. Thus, the clamp parts can only be moved away from the tubular when that tubular is supported by an external device, for example a crane or trolley mounted on a derrick, in such a way that the tubular is not supported by the clamp. Therefore, there is no risk of the tubular falling from the clamp when the clamp parts are moved.
(57) The tubular product clamp shown in
(58)
(59) The clamping device 4 comprises a base part 8, a clamp part 9 two load transfer rollers 10, 11, a trolley frame 12, a yoke 13 and an actuator 14.
(60) The base part 8, has a back side 15 configured to be mounted to the ring frame 2, a front side 16 that defines a guide surface 17 facing towards the central tubular product passage 3, and a left side 18 and a right side 19 (not visible in the figure) provided with cam tracks. The cam tracks extend substantially parallel to the guide surface 17 defined by the front side 16 of the base part 8.
(61) The clamp part 9 has a back side 22 that defines a guide surface 23 facing the guide surface 17 defined by the front side of the base part, a front side 24 facing the central product passage 3, and a left side 25 and a right side provided with cam tracks, of which the cam track 27 provided on the left side is visible in the figure. The cam tracks extend substantially parallel to the guide surface 23 defined by the back side 22 of the clamp part 9. The two load transfer rollers 10,11 are each provided between the guide surface 17 of the base part 8 and the guide surface 23 of the clamp part 9 to provide a rolling support for the clamp part.
(62) The trolley frame 12 is configured for positioning the base part 8, the clamp part 9 and the load transfer rollers 10,11 relative to each other. The trolley frame has a left side frame part 29 (visible in the fig) on the left side of the clamp part 9 and the base part 8 and a right side frame part on the right side of the clamp part and the base part. The left side frame part and right side frame part carry the two load transfer rollers 10,11 between them, which load transfer rollers are each rotatably mounted in said frame parts.
(63) The left frame part 29 and the right frame part are each provided with cam followers 31 with which cam followers the frame parts engage the cam tracks 20,27 in the sides of the base part 8 and the clamp part 9.
(64) It is noted that in the particular embodiment shown, the trolley frame 12 is configured such that a straight line can be drawn through each cam follower 31 for engaging the cam tracks 20 on the base part 8, a central rotational axis of one of the load transfer rollers 11 and a cam follower 31 for engaging the cam tracks 27 on the clamp part 9. The left frame part 29 and the right frame part 30 are each H-shaped, the H-shaped frame parts each having a central leg extending along the guide tracks for the load transfer rollers 10,11 defined by the guide surfaces 17, 23 of the base part and the clamp part.
(65) The yoke 13 is configured for positioning the trolley frame 12 relative to the base part 8 and the clamp part 9 while the base part is moved relative to the base part. The yoke 13 is at a central part thereof pivotably mounted on the trolley frame 12, and is at opposite ends thereof provided with slots 34, one slot engaging a pivot on the base part 8 and the other slot engaging a pivot on the clamp part 9.
(66) According to the invention, the guide surface 17 of the base part 8 and the guide surface 23 of the clamp part 9 define between them a guide track 35 for each of the load transfer rollers 10, 11. In the exemplary embodiment shown, these guide tracks are integrated into a single guide track. In an alternative embodiment, the load transfer rollers are each provided with a guide track, which guide tracks are preferably similar in form.
(67) The guide tracks 35 extends at an angle with the axis 33 of the central product passage 3 such that by moving the clamp part 9 relative to the base part 8, the clamp part is moved along the axis as well as in radial direction thereof.
(68) According to the invention, the load transfer rollers provide a rolling support of the clamp part, such that the clamp part can be moved relative to the base part. In the embodiment shown in
(69) In the exemplary embodiment shown however, the clamping device is provided with an actuator 36, which actuator comprises two hydraulic cylinders, one 37 on the left side of the base part and clamp part, and one (not visible in the Fig.) on the right side of the base part and clamp part. The hydraulic cylinders are with one end connected to the base part 8 and with one end to the trolley frame 12. By connecting the other end of the actuators to the trolley frame 12 and not to the clamp part 9, the length of the cylinder can be kept small, since the travel trajectory of the frame is half or the travel trajectory of the clamp part. In an alternative embodiment, the actuator comprises cylinders which are with one end connected to the base part and with an opposite end to the clamp part. In such an embodiment, the cylinder engages the clamp part directly, instead of via the trolley frame. Thus, the lifting forces exerted by the cylinders are enacted directly onto the clamp part are not transferred via the trolley frame. Thus, the trolley frame and its connections to the base part and clamp part can be kept comparatively light and small.
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(73) By lifting the clamp parts 9 of the clamping devices of the tubular product clamp, the clamp parts are also moved in the radially outward direction. Thus, the central product passage is opened up, which for example allows for passing the collar of a tubular through said passage.
(74) It is observed that the exemplary embodiment of the clamping device shown in
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(76) The yoke 13 is at opposite ends provided with a slot 34, in each of which pivot notch 39 is received such that the slot is at one end slideable connected to the base part 8 and at an opposite end slideable connected to the clamp part 9. The yoke 13 is at its centre pivotable connected to the trolley frame 12.
(77) It is observed that the exemplary embodiment of the clamping device shown in
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(79) Furthermore, each side of the clamp part and the base part is provided with two cam tracks, one for each cam track and each cam track extending substantially parallel to those guide surfaces, more in particular to the contour of those guide surfaces.
(80) In the embodiment shown in
(81) The guide surface of the clamping device shown in
(82)
(83) The clamping device shown in
(84) The clamping device shown in
(85) It is noted that in the embodiment shown, In an embodiment, the positioning device 40 is provide in the form of a V-shaped centering plate which is mounted at an angle to a plane perpendicular to the axis of the central product passage, such that one leg is located higher than the other leg. In an alternative embodiment, for example the two guide legs can be separate components mounted on the clamp part of the clamping device.
(86) In an embodiment of a product clamp according to the invention, the base part and or the clamp part of the clamping devices are composed from different components. For example they can each comprises a frame shaped body supporting a solid track element, which solid track element is a steel body that defines the guide surface and for example is a track element made as a unitary body of high grade steel. Such an embodiment may allow for replacement of part of the base part or clamp part. For example in case of wear of the track surface defined by the base part, only the track element needs has to be replaced.
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(89) The clamping device 4 schematically depicted in
(90) Thus, the clamping device 4 schematically depicted in
(91) Furthermore, each of the retainer arms 51,52 has a cam follower 32 at one end for engaging one of the cam tracks provided on the base part 21 and a cam follower 32 at an opposite end for engaging one of the cam tracks provided on the clamp part 28.
(92) Thus, the trolley frame 50 comprises two retainer arms 51,52 on each side of the clamping device 4, each arm positioning the clamp part 9 relative to the base part 8 and correctly positioning the load transfer roller 10,11 between the clamp part and the base part. In combination, the lower and upper retainer arm furthermore prevent pivoting of the clamp part relative to the base part.
(93) Providing separate retainer arms instead of a single frame part allows for the retainer arms to move relative to each other, and thus to pivot relative to the clamping device (compare the position of the retainer arms in the outer figures with position of the retainer arms in the two middle figures). Thus, in the parking position, the clamp part 9 can be positioned even closer to the base part 8 when compared with a single peace, rigid frame part.
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(95) The clamping device 4 schematically depicted in
(96) In the embodiment depicted, a single spacer arm 53 is provided at the centre of the clamping device 4, and engages a mid-section of the load transfer rollers 10,11.
(97) In an alternative embodiment of a tubular product clamp according to the invention the trolley frame has a spacer arm on the left side of the clamp part and the base part and a spacer arm on the right side of the clamp part and the base part, which left side spacer arm is preferably with one end rotationally connected to the left side lower retainer arm and with an opposite end rotationally connected to the left side upper retainer arm, and which right side spacer arm is preferably with one end rotationally connected to the right side lower retainer arm and with an opposite end rotationally connected to the right side upper retainer arm. In a further preferred embodiment, both the spacer arms and the retainer arms are rotationally connected to the load transfer rollers, preferably to an axle of the load transfer roller, such that the load transfer bodies are coaxially and rotatably mounted in both the retainer arms and the spacer arms.
(98) The clamping device 4 schematically depicted in
(99) In the particular embodiment shown, the rack and pinion mechanism 54 comprises a left side sprocket wheel and a right side sprocket wheel 55 mounted on opposite ends of each load transfer roller 10,11 respectively, which sprocket wheels are mounted on an axle end of the transfer rollers.
(100) The rack and pinion mechanism 54 further comprises a lower chain and an upper chain on the left side of the clamp part and the base part and a lower chain 56 and an upper chain 57 on the right side of the clamp part and the base part (in
(101) The sprocket wheels 55 of one of the two load transfer rollers engage the left lower chain and the right lower chain and the sprocket wheels of the other load transfer roller engage the left upper chain and the right upper chain, such that when the when the clamp part is moved relative to the base part the chains are pulled along the sprocket wheels. Thus, the movement of the load transfer wheels is controlled, and slippage is prevented.
(102) In an alternative embodiment of a tubular product clamp according to the invention each clamping device further comprises a yoke, which yoke is configured for positioning the spacer arm relative to the base part and the clamp part while the clamp part is moved relative to the base part, which yoke is at a central part thereof pivotable mounted on the spacer arm, and is at opposite ends thereof provided with slots, one slot engaging a pivot on the base part and the other slot engaging a pivot on the clamp part.
(103)
(104) The clamping devices 4 shown in
(105)
(106) The exemplary embodiment of the clamping block shown in
(107) The clamp block 61 and inserts 62 are furthermore configured to optimally direct the load of a tubular, such as a string of drilling tubulars, supported by the clamp towards the clamp part 9 and the base part 8 of the clamping device 4. This is achieved by providing inserts 62 and the clamping block 61 with a contact surface that runs parallel to the guide surfaces of the clamp part and the base part.
(108) In an alternative embodiment, the clamp block may comprise multiple elements that are each mounted onto the clamp part. For example, the clamp block may comprise multiple narrow clamp blocks which extend in the vertical direction that are mounted parallel to each other in the clamp part, or multiple wide clamp blocks that are mounted above each other in the clamp part, etc.
(109) In an embodiment according to the invention, clamping blocks are provided that match particular types of tubulars, for example tubulars with a particular rough or smooth surface, with a particular wide or narrow cross section, made out of a particular material, etc. Thus, by replacing the clamping blocks, the clamp can be made to better fit a particular type of tubulars.
(110) A tubular product clamp according to the invention can be used for clamping tubular products, such as drilling pipes, casing, risers and to thus support for example a string of drilling pipes. Such clamps are typically used in the offshore industry.
(111) The invention allows for a compact tubular product clamp, for example a product clamp having a height between 0.7 m and 1 m, for example having a height of 0.8 m, and having a diameter between 1.4 m and 2 m, for example having a diameter of 1.6 m, which product clamp has a central product passage of which the diameter can be changed in a range of for example 0.1 m, with the clamp parts in their most inward position, up to 0.5 m, with the clamp parts in their most outward position, i.e. their parking position. A clamp which such dimensions can be configured to interface with a rotary table.
(112) In a preferred embodiment, the angle of the guide surfaces relative to the vertical axis of the product clamp is between 10 and 18 degrees, preferably is between 12 and 16 degrees, for example is 14 degrees. Thus, in such an embodiment, the load transfer roller trajectory's extend at an angle of 14 degrees with the vertical, i.e. the central axis of the product passage of the tubular product clamp.
(113) The tubular product clamp for clamping a tubular product e.g. a drilling pipe, has been described in detail with particular reference to certain preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the scope of the system, especially to those skilled in the art. For example, a clamping device may be provided with three or more load transfer rollers, each with its own trajectory and parking position, and/or may be provided with multiple parallel mounted yokes at each side of the base part and clamping part, which yokes are pivotably mounted on a frame part or on a spacer arm, etc.