Organic electroluminescent materials and devices
10355222 ยท 2019-07-16
Assignee
Inventors
Cpc classification
H10K85/631
ELECTRICITY
C07D409/10
CHEMISTRY; METALLURGY
C09K2211/1029
CHEMISTRY; METALLURGY
B32B2307/422
PERFORMING OPERATIONS; TRANSPORTING
H10K85/6574
ELECTRICITY
C07D409/04
CHEMISTRY; METALLURGY
C09K2211/185
CHEMISTRY; METALLURGY
H10K85/6572
ELECTRICITY
B32B2457/206
PERFORMING OPERATIONS; TRANSPORTING
C07D403/04
CHEMISTRY; METALLURGY
H10K85/633
ELECTRICITY
H10K85/636
ELECTRICITY
C09K11/025
CHEMISTRY; METALLURGY
H10K85/6576
ELECTRICITY
H10K85/621
ELECTRICITY
International classification
C09K11/02
CHEMISTRY; METALLURGY
C07D409/04
CHEMISTRY; METALLURGY
C07D409/10
CHEMISTRY; METALLURGY
Abstract
Novel compounds containing quinazoline are disclosed in this application. In these compounds, the quianzoline moiety is combined with additional aromatic groups such as dibenzothiophene, triphenylene and carbazole to provide superior properties for OLED.
Claims
1. A compound having Formula I: ##STR00114## wherein L is selected from the group consisting of a direct bond, phenyl, biphenyl, terphenyl, fluorene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, naphthalene, anthracene, and combinations thereof; G is selected from the group consisting of: ##STR00115## wherein R.sup.1 to R.sup.7 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, alkoxyl, halogen, nitro, silyl, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, benzofuran, benzothiophene, benzoselenophene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof; wherein R.sup.10 to R.sup.11 are independently selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino and silyl, and combinations thereof; wherein R.sup.12 is selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino, silyl, aryl, heteroaryl, and combinations thereof and wherein one or more R.sup.12 do not join or fuse to form a ring; wherein Z.sup.1 to Z.sup.32 are independently selected from the group consisting of carbon and nitrogen; wherein at least one of Z.sup.1, Z.sup.2, Z.sup.3, Z.sup.4, Z.sup.5, Z.sup.6, Z.sup.7 and Z.sup.8 is nitrogen; at least one of Z.sup.9, Z.sup.10, Z.sup.11, Z.sup.12, Z.sup.13, Z.sup.14, Z.sup.15, Z.sup.16, Z.sup.17, Z.sup.18, Z.sup.19and Z.sup.20 is nitrogen; at least one of Z.sup.1, Z.sup.2, Z.sup.3 and Z.sup.4 is carbon; and at least one of Z.sup.9, Z.sup.10, Z.sup.11 and Z.sup.12 is carbon; wherein when any of Z.sup.1 to Z.sup.32 is nitrogen, there is no substitution on that nitrogen; wherein R.sup.1, R.sup.4, R.sup.6, R.sup.7 and R.sup.10 independently represent mono, di, tri or tetra substitution, or no substitution; wherein R.sup.3, R.sup.5, and R.sup.11 each independently represent mono, di or tri substitution, or no substitution; wherein R.sup.2 represents mono substitution, or no substitution; wherein R.sup.12 represents mono, di, tri, tetra or penta substitution, or no substitution; wherein X is selected from the group consisting of O, S, and Se; and wherein L is optionally further substituted with one or more substituents selected from the group consisting of deuterium, alkyl, alkoxyl, halogen, silyl, nitro, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline , aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof.
2. The compound of claim 1, wherein the compound is selected from the group consisting of: ##STR00116## ##STR00117##
3. The compound of claim 1, wherein the compound is selected from the group consisting of: ##STR00118## ##STR00119##
4. The compound of claim 1, wherein G is selected from the group consisting of: ##STR00120## ##STR00121##
5. The compound of claim 1, wherein G is selected from the group consisting of: ##STR00122##
6. The compound of claim 1, wherein L is selected from the group consisting of: ##STR00123## ##STR00124##
7. The compound of claim 1, wherein the compound is selected from the group consisting of: ##STR00125## ##STR00126## ##STR00127## ##STR00128## ##STR00129## ##STR00130## ##STR00131## ##STR00132## ##STR00133##
8. An organic light emitting device (OLED) comprising: an anode; a cathode; and an organic layer, disposed between the anode and the cathode, comprising a compound having Formula I: ##STR00134## wherein L is selected from the group consisting of a direct bond, phenyl, biphenyl, terphenyl, fluorene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, naphthalene, anthracene, and combinations thereof; G is selected from the group consisting of: ##STR00135## wherein R.sup.1 to R.sup.7 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, alkoxyl, halogen, nitro, silyl, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, benzofuran, benzothiophene, benzoselenophene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline , aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof; wherein R.sup.10 to R.sup.11 are independently selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino and silyl, and combinations thereof; wherein R.sup.12 is selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino, silyl, aryl, heteroaryl, and combinations thereof and wherein one or more R.sup.12 do not join or fuse to form a ring; wherein Z.sup.1 to Z.sup.32 are independently selected from the group consisting of carbon and nitrogen; wherein at least one of Z.sup.1, Z.sup.2, Z.sup.3, Z.sup.4, Z.sup.5, Z.sup.6, Z.sup.7 and Z.sup.8 is nitrogen; at least one of Z.sup.9, Z.sup.10, Z.sup.11and Z.sup.12, Z.sup.13, Z.sup.14, Z.sup.15, Z.sup.16, Z.sup.17, Z.sup.18, Z.sup.19 and Z.sup.20 is nitrogen; at least one of Z.sup.1, Z.sup.2, Z.sup.3 and Z.sup.4 is carbon; and at least one of Z.sup.9, Z.sup.10, Z .sup.11 and Z.sup.12 is carbon; wherein when any of Z.sup.1 to Z.sup.32 is nitrogen, there is no substitution on that nitrogen; wherein R.sup.1, R.sup.4, R.sup.6, R.sup.7 and R.sup.10 independently represent mono, di, tri or tetra substitution, or no substitution; wherein R.sup.3, R.sup.5, and R.sup.11 each independently represent mono, di or tri substitution, or no substitution; wherein R.sup.2 represents mono substitution, or no substitution; wherein R.sup.12 represents mono, di, tri, tetra or penta substitution, or no substitution; wherein X is selected from the group consisting of O, S, and Se; and wherein L is optionally further substituted with one or more substituents selected from the group consisting of deuterium, alkyl, alkoxyl, halogen, silyl, nitro, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline , aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof.
9. The OLED of claim 8, wherein the organic layer is an emissive layer and the compound of Formula I is a host.
10. The OLED of claim 8, wherein the organic layer further comprises a phosphorescent emissive dopant; wherein the emissive dopant is a transition metal complex having at least one ligand or part of the ligand if the ligand is more than bidentate selected from the group consisting of: ##STR00136## ##STR00137## wherein each X.sup.1 to X.sup.13 are independently selected from the group consisting of carbon and nitrogen; wherein X is selected from the group consisting of BR', NR, PR, O, S, Se, CO, SO, SO.sub.2, CRR, SiRR, and GeRR; wherein R and R are optionally fused or joined to form a ring; wherein each R.sub.a, R.sub.b, R.sub.c, and R.sub.d may represent from mono substitution to the possible maximum number of substitution, or no substitution; wherein R, R, R.sub.a, R.sub.b, R.sub.c, and R.sub.d are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and wherein any two adjacent substituents of R.sub.a, R.sub.b, R.sub.c, and R.sub.d are optionally fused or joined to form a ring or form a multidentate ligand.
11. The OLED of claim 8, wherein the organic layer is a blocking layer and the compound of Formula I is a blocking material in the organic layer.
12. The OLED of claim 8, wherein the organic layer is a transporting layer and the compound of Formula I is a transporting material in the organic layer.
13. The OLED of claim 8, wherein the OLED is incorporated into a device selected from the group consisting of a consumer product, an electronic component module, and a lighting panel.
14. A formulation comprising a compound having Formula I: ##STR00138## wherein L is selected from the group consisting of a direct bond, phenyl, biphenyl, terphenyl, fluorene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, naphthalene, anthracene, and combinations thereof; G is selected from the group consisting of: ##STR00139## wherein R.sup.1 to R.sup.7 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, alkoxyl, halogen, nitro, silyl, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, benzofuran, benzothiophene, benzoselenophene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline , aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof; wherein R.sup.10 to R.sup.11 are independently selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino and silyl, and combinations thereof; wherein R.sup.12 is selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino, silyl, aryl, heteroaryl, and combinations thereof and wherein one or more R.sup.12 do not join or fuse to form a ring; wherein Z.sup.1 to Z.sup.32 are independently selected from the group consisting of carbon and nitrogen; wherein at least one of Z.sup.1, Z.sup.2, Z.sup.3, Z.sup.4, Z.sup.5, Z.sup.6, Z.sup.7 and Z.sup.8 is nitrogen; at least one of Z.sup.9, Z.sup.10, Z.sup.11, Z.sup.12, Z.sup.13, Z.sup.14, Z.sup.15, Z.sup.16, Z.sup.17, Z.sup.18, Z.sup.19 and Z.sup.20 is nitrogen; at least one of Z.sup.1, Z.sup.2, Z.sup.3 and Z.sup.4 is carbon; and at least one of Z.sup.9, Z .sup.10, Z .sup.11 and Z.sup.12 is carbon; wherein when any of Z.sup.1 to Z.sup.32 is nitrogen, there is no substitution on that nitrogen; wherein R.sup.1, R.sup.4, R.sup.6, R.sup.7 and R.sup.10 independently represent mono, di, tri or tetra substitution, or no substitution; wherein R.sup.3, R.sup.5, and R.sup.11 each independently represent mono, di or tri substitution, or no substitution; wherein R.sup.2 represents mono substitution, or no substitution; wherein R.sup.12 represents mono, di, tri, tetra or penta substitution, or no substitution; wherein X is selected from the group consisting of O, S, and Se; and wherein L is optionally further substituted with one or more substituents selected from the group consisting of deuterium, alkyl, alkoxyl, halogen, silyl, nitro, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline , aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
DETAILED DESCRIPTION
(3) Generally, an OLED comprises at least one organic layer disposed between and electrically connected to an anode and a cathode. When a current is applied, the anode injects holes and the cathode injects electrons into the organic layer(s). The injected holes and electrons each migrate toward the oppositely charged electrode. When an electron and hole localize on the same molecule, an exciton, which is a localized electron-hole pair having an excited energy state, is formed. Light is emitted when the exciton relaxes via a photoemissive mechanism. In some cases, the exciton may be localized on an excimer or an exciplex. Non-radiative mechanisms, such as thermal relaxation, may also occur, but are generally considered undesirable.
(4) The initial OLEDs used emissive molecules that emitted light from their singlet states (fluorescence) as disclosed, for example, in U.S. Pat. No. 4,769,292, which is incorporated by reference in its entirety. Fluorescent emission generally occurs in a time frame of less than 10 nanoseconds.
(5) More recently, OLEDs having emissive materials that emit light from triplet states (phosphorescence) have been demonstrated. Baldo et al., Highly Efficient Phosphorescent Emission from Organic Electroluminescent Devices, Nature, vol. 395, 151-154, 1998; (Baldo-I) and Baldo et al., Very high-efficiency green organic light-emitting devices based on electrophosphorescence, Appl. Phys. Lett., vol. 75, No. 3, 4-6 (1999) (Baldo-II), are incorporated by reference in their entireties. Phosphorescence is described in more detail in U.S. Pat. No. 7,279,704 at cols. 5-6, which are incorporated by reference.
(6)
(7) More examples for each of these layers are available. For example, a flexible and transparent substrate-anode combination is disclosed in U.S. Pat. No. 5,844,363, which is incorporated by reference in its entirety. An example of a p-doped hole transport layer is m-MTDATA doped with F.sub.4-TCNQ at a molar ratio of 50:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. Examples of emissive and host materials are disclosed in U.S. Pat. No. 6,303,238 to Thompson et al., which is incorporated by reference in its entirety. An example of an n-doped electron transport layer is BPhen doped with Li at a molar ratio of 1:1, as disclosed in U.S. Patent Application Publication No. 2003/0230980, which is incorporated by reference in its entirety. U.S. Pat. Nos. 5,703,436 and 5,707,745, which are incorporated by reference in their entireties, disclose examples of cathodes including compound cathodes having a thin layer of metal such as Mg:Ag with an overlying transparent, electrically-conductive, sputter-deposited ITO layer. The theory and use of blocking layers is described in more detail in U.S. Pat. No. 6,097,147 and U.S. Patent Application Publication No. 2003/0230980, which are incorporated by reference in their entireties. Examples of injection layers are provided in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety. A description of protective layers may be found in U.S. Patent Application Publication No. 2004/0174116, which is incorporated by reference in its entirety.
(8)
(9) The simple layered structure illustrated in
(10) Structures and materials not specifically described may also be used, such as OLEDs comprised of polymeric materials (PLEDs) such as disclosed in U.S. Pat. No. 5,247,190 to Friend et al., which is incorporated by reference in its entirety. By way of further example, OLEDs having a single organic layer may be used. OLEDs may be stacked, for example as described in U.S. Pat. No. 5,707,745 to Forrest et al, which is incorporated by reference in its entirety. The OLED structure may deviate from the simple layered structure illustrated in
(11) Unless otherwise specified, any of the layers of the various embodiments may be deposited by any suitable method. For the organic layers, preferred methods include thermal evaporation, ink-jet, such as described in U.S. Pat. Nos. 6,013,982 and 6,087,196, which are incorporated by reference in their entireties, organic vapor phase deposition (OVPD), such as described in U.S. Pat. No. 6,337,102 to Forrest et al., which is incorporated by reference in its entirety, and deposition by organic vapor jet printing (OVJP), such as described in U.S. Pat. No. 7,431,968, which is incorporated by reference in its entirety. Other suitable deposition methods include spin coating and other solution based processes. Solution based processes are preferably carried out in nitrogen or an inert atmosphere. For the other layers, preferred methods include thermal evaporation. Preferred patterning methods include deposition through a mask, cold welding such as described in U.S. Pat. Nos. 6,294,398 and 6,468,819, which are incorporated by reference in their entireties, and patterning associated with some of the deposition methods such as ink jet and OVJD. Other methods may also be used. The materials to be deposited may be modified to make them compatible with a particular deposition method. For example, substituents such as alkyl and aryl groups, branched or unbranched, and preferably containing at least 3 carbons, may be used in small molecules to enhance their ability to undergo solution processing. Substituents having 20 carbons or more may be used, and 3-20 carbons is a preferred range. Materials with asymmetric structures may have better solution processibility than those having symmetric structures, because asymmetric materials may have a lower tendency to recrystallize. Dendrimer substituents may be used to enhance the ability of small molecules to undergo solution processing.
(12) Devices fabricated in accordance with embodiments of the present invention may further optionally comprise a barrier layer. One purpose of the barrier layer is to protect the electrodes and organic layers from damaging exposure to harmful species in the environment including moisture, vapor and/or gases, etc. The barrier layer may be deposited over, under or next to a substrate, an electrode, or over any other parts of a device including an edge. The barrier layer may comprise a single layer, or multiple layers. The barrier layer may be formed by various known chemical vapor deposition techniques and may include compositions having a single phase as well as compositions having multiple phases. Any suitable material or combination of materials may be used for the barrier layer. The barrier layer may incorporate an inorganic or an organic compound or both. The preferred barrier layer comprises a mixture of a polymeric material and a non-polymeric material as described in U.S. Pat. No. 7,968,146, PCT Pat. Application Nos. PCT/US2007/023098 and PCT/US2009/042829, which are herein incorporated by reference in their entireties. To be considered a mixture, the aforesaid polymeric and non-polymeric materials comprising the barrier layer should be deposited under the same reaction conditions and/or at the same time. The weight ratio of polymeric to non-polymeric material may be in the range of 95:5 to 5:95. The polymeric material and the non-polymeric material may be created from the same precursor material. In one example, the mixture of a polymeric material and a non-polymeric material consists essentially of polymeric silicon and inorganic silicon.
(13) Devices fabricated in accordance with embodiments of the invention can be incorporated into a wide variety of electronic component modules (or units) that can be incorporated into a variety of electronic products or intermediate components. Examples of such electronic products or intermediate components include display screens, lighting devices such as discrete light source devices or lighting panels, etc. that can be utilized by the end-user product manufacturers. Such electronic component modules can optionally include the driving electronics and/or power source(s). Devices fabricated in accordance with embodiments of the invention can be incorporated into a wide variety of consumer products that have one or more of the electronic component modules (or units) incorporated therein. Such consumer products would include any kind of products that include one or more light source(s) and/or one or more of some type of visual displays. Some examples of such consumer products include flat panel displays, computer monitors, medical monitors, televisions, billboards, lights for interior or exterior illumination and/or signaling, heads-up displays, fully or partially transparent displays, flexible displays, laser printers, telephones, cell phones, tablets, phablets, personal digital assistants (PDAs), wearable device, laptop computers, digital cameras, camcorders, viewfinders, micro-displays, 3-D displays, vehicles, a large area wall, theater or stadium screen, or a sign. Various control mechanisms may be used to control devices fabricated in accordance with the present invention, including passive matrix and active matrix. Many of the devices are intended for use in a temperature range comfortable to humans, such as 18 degrees C. to 30 degrees C., and more preferably at room temperature (20-25 degrees C.), but could be used outside this temperature range, for example, from 40 degree C. to +80 degree C.
(14) The materials and structures described herein may have applications in devices other than OLEDs. For example, other optoelectronic devices such as organic solar cells and organic photodetectors may employ the materials and structures. More generally, organic devices, such as organic transistors, may employ the materials and structures.
(15) The term halo, halogen, or halide as used herein includes fluorine, chlorine, bromine, and iodine.
(16) The term alkyl as used herein contemplates both straight and branched chain alkyl radicals. Preferred alkyl groups are those containing from one to fifteen carbon atoms and includes methyl, ethyl, propyl, 1-methylethyl, butyl, 1-methylpropyl, 2-methylpropyl, pentyl, 1-methylbutyl, 2-methylbutyl, 3-methylbutyl, 1,1-dimethylpropyl, 1,2-dimethylpropyl, 2,2-dimethylpropyl, and the like. Additionally, the alkyl group may be optionally substituted.
(17) The term cycloalkyl as used herein contemplates cyclic alkyl radicals. Preferred cycloalkyl groups are those containing 3 to 10 ring carbon atoms and includes cyclopropyl, cyclopentyl, cyclohexyl, adamantyl, and the like. Additionally, the cycloalkyl group may be optionally substituted.
(18) The term alkenyl as used herein contemplates both straight and branched chain alkene radicals. Preferred alkenyl groups are those containing two to fifteen carbon atoms. Additionally, the alkenyl group may be optionally substituted.
(19) The term alkynyl as used herein contemplates both straight and branched chain alkyne radicals. Preferred alkynyl groups are those containing two to fifteen carbon atoms. Additionally, the alkynyl group may be optionally substituted.
(20) The terms aralkyl or arylalkyl as used herein are used interchangeably and contemplate an alkyl group that has as a substituent an aromatic group. Additionally, the aralkyl group may be optionally substituted.
(21) The term heterocyclic group as used herein contemplates aromatic and non-aromatic cyclic radicals. Hetero-aromatic cyclic radicals also means heteroaryl. Preferred hetero-non-aromatic cyclic groups are those containing 3 or 7 ring atoms which includes at least one hetero atom, and includes cyclic amines such as morpholino, piperidino, pyrrolidino, and the like, and cyclic ethers, such as tetrahydrofuran, tetrahydropyran, and the like. Additionally, the heterocyclic group may be optionally substituted.
(22) The term aryl or aromatic group as used herein contemplates single-ring groups and polycyclic ring systems. The polycyclic rings may have two or more rings in which two carbons are common to two adjoining rings (the rings are fused) wherein at least one of the rings is aromatic, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Preferred aryl groups are those containing six to thirty carbon atoms, preferably six to twenty carbon atoms, more preferably six to twelve carbon atoms. Especially preferred is an aryl group having six carbons, ten carbons or twelve carbons. Suitable aryl groups include phenyl, biphenyl, triphenyl, triphenylene, tetraphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, and azulene, preferably phenyl, biphenyl, triphenyl, triphenylene, fluorene, and naphthalene. Additionally, the aryl group may be optionally substituted.
(23) The term heteroaryl as used herein contemplates single-ring hetero-aromatic groups that may include from one to five heteroatoms. The term heteroaryl also includes polycyclic hetero-aromatic systems having two or more rings in which two atoms are common to two adjoining rings (the rings are fused) wherein at least one of the rings is a heteroaryl, e.g., the other rings can be cycloalkyls, cycloalkenyls, aryl, heterocycles, and/or heteroaryls. Preferred heteroaryl groups are those containing three to thirty carbon atoms, preferably three to twenty carbon atoms, more preferably three to twelve carbon atoms. Suitable heteroaryl groups include dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine, preferably dibenzothiophene, dibenzofuran, dibenzoselenophene, carbazole, indolocarbazole, imidazole, pyridine, triazine, benzimidazole, and aza-analogs thereof. Additionally, the heteroaryl group may be optionally substituted.
(24) The alkyl, cycloalkyl, alkenyl, alkynyl, aralkyl, heterocyclic group, aryl, and heteroaryl may be unsubstituted or may be substituted with one or more substituents selected from the group consisting of deuterium, halogen, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, cyclic amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acid, ether, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
(25) As used herein, substituted indicates that a substituent other than H is bonded to the relevant position, such as carbon. Thus, for example, where R.sup.1 is mono-substituted, then one R.sup.1 must be other than H. Similarly, where R.sup.1 is di-substituted, then two of R.sup.1 must be other than H. Similarly, where R.sup.1 is unsubstituted, R.sup.1 is hydrogen for all available positions.
(26) The aza designation in the fragments described herein, i.e. aza-dibenzofuran, aza-dibenzothiophene, etc. means that one or more of the CH groups in the respective fragment can be replaced by a nitrogen atom, for example, and without any limitation, azatriphenylene encompasses both dibenzo[f,h]quinoxaline and dibenzo[f,h]quinoline. One of ordinary skill in the art can readily envision other nitrogen analogs of the aza-derivatives described above, and all such analogs are intended to be encompassed by the terms as set forth herein.
(27) It is to be understood that when a molecular fragment is described as being a substituent or otherwise attached to another moiety, its name may be written as if it were a fragment (e.g. phenyl, phenylene, naphthyl, dibenzofuryl) or as if it were the whole molecule (e.g. benzene, naphthalene, dibenzofuran). As used herein, these different ways of designating a substituent or attached fragment are considered to be equivalent.
(28) In one aspect, the present invention includes a class of novel compounds containing dibenzo-X (for example, dibenzofuran, dibenzothiophene, or dibenzoselenophene; herein referred to as DBX), triphenylene, or carbazole connected to a quinazoline. Quinazoline, DBX, triphenylene and carbazole have appropriate energy levels and excellent charge-transport capability, and are valuable for constructing OLED materials. Combining quinazoline and DBX, triphenylene or carbazole not only strengthens their energetic and electrical properties but also increases their morphological stability. Further derivatization on these building blocks fine-tunes energy levels and molecular assembly characteristics, which is conducive to improving OLED device performance.
(29) In one aspect, the present invention includes a compound having Formula I:
(30) ##STR00004##
(31) wherein L is selected from the group consisting of a direct bond, phenyl, biphenyl, terphenyl, fluorene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, naphthalene, anthracene, and combinations thereof;
(32) G is selected from the group consisting of:
(33) ##STR00005##
(34) wherein R.sup.1 to R.sup.9 are independently selected from the group consisting of hydrogen, deuterium, alkyl, cycloalkyl, alkoxyl, halogen, nitro, silyl, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, benzofuran, benzothiophene, benzoselenophene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof;
(35) wherein R.sup.10 to R.sup.11 are independently selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino and silyl, and combinations thereof;
(36) wherein R.sup.12 is selected from the group consisting of hydrogen, deuterium, alkyl, heteroalkyl, cycloalkyl, alkoxyl, halogen, nitro, carbonyl, amino, silyl, aryl, heteroaryl, and combinations thereof;
(37) wherein Z.sup.1 to Z.sup.32 are each independently selected from the group consisting of carbon and nitrogen;
(38) wherein at least one of Z.sup.1, Z.sup.2, Z.sup.3, Z.sup.4, Z.sup.5, Z.sup.6, Z.sup.7 and Z.sup.8 is nitrogen; at least one of Z.sup.9, Z.sup.10, Z.sup.11, Z.sup.12, Z.sup.13, Z.sup.14, Z.sup.15, Z.sup.16, Z.sup.17, Z.sup.18, Z.sup.19 and Z.sup.20 is nitrogen; at least one of Z.sup.1, Z.sup.2, Z.sup.3 and Z.sup.4 is carbon; and at least one of Z.sup.9, Z.sup.10, Z.sup.11 and Z.sup.12 is carbon;
(39) wherein when any of Z.sup.1 to Z.sup.32 is nitrogen, there is no substitution on that nitrogen;
(40) wherein R.sup.1, R.sup.4, R.sup.6, R.sup.7 and R.sup.10 each independently represent mono, di, tri or tetra substitution, or no substitution;
(41) wherein R.sup.3, R.sup.5, R.sup.8, R.sup.9 and R.sup.11 each independently represent mono, di or tri substitution, or no substitution;
(42) wherein R.sup.2 represents mono substitution, or no substitution;
(43) wherein R.sup.12 represents mono, di, tri, tetra or penta substitution, or no substitution;
(44) wherein Ar.sup.1 is selected from the group consisting of benzene, biphenyl, terphenyl, triphenylene, fluorene, pyridine, pyramidine, triazine, and combinations thereof;
(45) wherein X is selected from the group consisting of O, S, and Se; and
(46) wherein L and Ar.sup.1 are each optionally further substituted with one or more substituents selected from the group consisting of deuterium, alkyl, alkoxyl, halogen, silyl, nitro, benzene, biphenyl, terphenyl, naphthalene, phenanthrene, dibenzofuran, dibenzothiophene, dibenzoselenophene, fluorene, triphenylene, pyridine, pyrimidine, pyrazine, pyridazine, triazine, quinoline, phenanthroline, aza-dibenzofuran, aza-dibenzothiophene, aza-dibenzoselenophene, aza-fluorene and aza-triphenylene, and combinations thereof.
(47) In one embodiment, the compound is selected from the group consisting of:
(48) ##STR00006## ##STR00007##
(49) In one embodiment, the compound is selected from the group consisting of:
(50) ##STR00008## ##STR00009## ##STR00010##
(51) In one embodiment, G is selected from the group consisting of:
(52) ##STR00011## ##STR00012## ##STR00013##
(53) In one embodiment, L is selected from the group consisting of:
(54) ##STR00014## ##STR00015## ##STR00016##
(55) In one embodiment, the compound is selected from the group consisting of:
(56) ##STR00017## ##STR00018## ##STR00019## ##STR00020## ##STR00021## ##STR00022## ##STR00023## ##STR00024## ##STR00025## ##STR00026## ##STR00027## ##STR00028## ##STR00029## ##STR00030## ##STR00031## ##STR00032##
(57) In some embodiments, the compound can be an emissive dopant. In some embodiments, the compound can produce emissions via phosphorescence, fluorescence, thermally activated delayed fluorescence, i.e., TADF (also referred to as E-type delayed fluorescence), triplet-triplet annihilation, or combinations of these processes.
(58) According to another aspect of the present disclosure, an OLED is also provided. The OLED includes an anode, a cathode, and an organic layer disposed between the anode and the cathode. The organic layer may include a host and a phosphorescent dopant. The organic layer can include a compound according to Formula I, and its variations as described herein.
(59) The OLED can be incorporated into one or more of a consumer product, an electronic component module and a lighting panel. The organic layer can be an emissive layer and the compound can be a host in some embodiments.
(60) The organic layer can also include an emissive dopant. In some embodiments, two or more emissive dopants are preferred. In one embodiment, the organic layer further comprises a phosphorescent emissive dopant. In some embodiments the emissive dopant is a transition metal complex having at least one ligand or part of the ligand if the ligand is more than bidentate selected from the group consisting of:
(61) ##STR00033## ##STR00034##
(62) wherein each X.sup.1 to X.sup.13 are independently selected from the group consisting of carbon and nitrogen;
(63) wherein X is selected from the group consisting of BR, NR, PR, O, S, Se, CO, SO, SO.sub.2, CRR, SiRR, and GeRR;
(64) wherein R and R are optionally fused or joined to form a ring;
(65) wherein each R.sub.a, R.sub.b, R.sub.c and R.sub.d may represent from mono substitution to the possible maximum number of substitution, or no substitution;
(66) wherein R, R, R.sub.a, R.sub.b, R.sub.c, and R.sub.d are each independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof; and
(67) wherein any two adjacent substituents of R.sub.a, R.sub.b, R.sub.c and R.sub.d are optionally fused or joined to form a ring or form a multidentate ligand.
(68) Additional information on possible emissive dopants is provided below.
(69) In some embodiments the organic layer is a blocking layer and the compound of Formula I is a blocking material in the organic layer. In other embodiments the organic layer is a transporting layer and the compound of Formula I is a transporting material in the organic layer.
(70) In yet another aspect of the present disclosure, a formulation that comprises a compound according to Formula I is described. The formulation can include one or more components selected from the group consisting of a solvent, a host, a hole injection material, hole transport material, and an electron transport layer material, disclosed herein.
(71) Combination with Other Materials
(72) The materials described herein as useful for a particular layer in an organic light emitting device may be used in combination with a wide variety of other materials present in the device. For example, emissive dopants disclosed herein may be used in conjunction with a wide variety of hosts, transport layers, blocking layers, injection layers, electrodes and other layers that may be present. The materials described or referred to below are non-limiting examples of materials that may be useful in combination with the compounds disclosed herein, and one of skill in the art can readily consult the literature to identify other materials that may be useful in combination.
(73) Conductivity Dopants:
(74) A charge transport layer can be doped with conductivity dopants to substantially alter its density of charge carriers, which will in turn alter its conductivity. The conductivity is increased by generating charge carriers in the matrix material, and depending on the type of dopant, a change in the Fermi level of the semiconductor may also be achieved. Hole-transporting layer can be doped by p-type conductivity dopants and n-type conductivity dopants are used in the electron-transporting layer. Non-limiting examples of the conductivity dopants that may be used in an OLED in combination with materials disclosed herein are exemplified below together with references that disclose those materials:
(75) EP01617493, EP01968131, EP2020694, EP2684932, US20050139810, US20070160905, US20090167167, US2010288362, WO06081780, WO2009003455, WO2009008277, WO2009011327, WO2014009310, US2007252140, US2015060804 and US2012146012.
(76) ##STR00035## ##STR00036## ##STR00037##
(77) HIL/HTL:
(78) A hole injecting/transporting material to be used in the present invention is not particularly limited, and any compound may be used as long as the compound is typically used as a hole injecting/transporting material. Examples of the material include, but are not limited to: a phthalocyanine or porphyrin derivative; an aromatic amine derivative; an indolocarbazole derivative; a polymer containing fluorohydrocarbon; a polymer with conductivity dopants; a conducting polymer, such as PEDOT/PSS; a self-assembly monomer derived from compounds such as phosphoric acid and silane derivatives; a metal oxide derivative, such as MoO.sub.x; a p-type semiconducting organic compound, such as 1,4,5,8,9,12-Hexaazatriphenylenehexacarbonitrile; a metal complex, and a cross-linkable compounds.
(79) Examples of aromatic amine derivatives used in HIL or HTL include, but not limit to the following general structures:
(80) ##STR00038##
(81) Each of Ar.sup.1 to Ar.sup.9 is selected from the group consisting of aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, and azulene; the group consisting of aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and the group consisting of 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Each Ar may be unsubstituted or may be substituted by a substituent selected from the group consisting of deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
(82) In one aspect, Ar.sup.1 to Ar.sup.9 is independently selected from the group consisting of:
(83) ##STR00039##
wherein k is an integer from 1 to 20; X.sup.101 to X.sup.108 is C (including CH) or N; Z.sup.101 is NAr.sup.1, O, or S; Ar.sup.1 has the same group defined above.
(84) Examples of metal complexes used in HIL or HTL include, but are not limited to the following general formula:
(85) ##STR00040##
wherein Met is a metal, which can have an atomic weight greater than 40; (Y.sup.101-Y.sup.2) is a bidentate ligand, Y.sup.101 and Y.sup.102 are independently selected from C, N, O, P, and S; L.sup.101 is an ancillary ligand; k is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k+k is the maximum number of ligands that may be attached to the metal.
(86) In one aspect, (Y.sup.101-Y.sup.102) is a 2-phenylpyridine derivative. In another aspect, (Y.sup.101-Y.sup.102) is a carbene ligand. In another aspect, Met is selected from Ir, Pt, Os, and Zn. In a further aspect, the metal complex has a smallest oxidation potential in solution vs. Fc.sup.+/Fc couple less than about 0.6 V.
(87) Non-limiting examples of the HIL and HTL materials that may be used in an OLED in combination with materials disclosed herein are exemplified below together with references that disclose those materials: CN102702075, DE102012005215, EP01624500, EP01698613, EP01806334, EP01930964, EP01972613, EP01997799, EP02011790, EP02055700, EP02055701, EP1725079, EP2085382, EP2660300, EP650955, JP07-073529, JP2005112765, JP2007091719, JP2008021687, JP2014-009196, KR20110088898, KR20130077473, TW201139402, U.S. 06/517,957, US20020158242, US20030162053, US20050123751, US20060182993, US20060240279, US20070145888, US20070181874, US20070278938, US20080014464, US20080091025, US20080106190, US20080124572, US20080145707, US20080220265, US20080233434, US20080303417, US2008107919, US20090115320, US20090167161, US2009066235, US2011007385, US20110163302, US2011240968, US2011278551, US2012205642, US2013241401, US20140117329, US2014183517, U.S. Pat. Nos. 5,061,569, 5,639,914, WO05075451, WO07125714, WO08023550, WO08023759, WO2009145016, WO2010061824, WO2011075644, WO2012177006, WO2013018530, WO2013039073, WO2013087142, WO2013118812, WO2013120577, WO2013157367, WO2013175747, WO2014002873, WO2014015935, WO2014015937, WO2014030872, WO2014030921, WO2014034791, WO2014104514, WO2014157018.
(88) ##STR00041## ##STR00042## ##STR00043## ##STR00044## ##STR00045## ##STR00046## ##STR00047## ##STR00048## ##STR00049## ##STR00050## ##STR00051## ##STR00052## ##STR00053## ##STR00054## ##STR00055## ##STR00056## ##STR00057##
(89) EBL:
(90) An electron blocking layer (EBL) may be used to reduce the number of electrons and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies, and or longer lifetime, as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED. In some embodiments, the EBL material has a higher LUMO (closer to the vacuum level) and/or higher triplet energy than the emitter closest to the EBL interface. In some embodiments, the EBL material has a higher LUMO (closer to the vacuum level) and or higher triplet energy than one or more of the hosts closest to the EBL interface. In one aspect, the compound used in EBL contains the same molecule or the same functional groups used as one of the hosts described below.
(91) Host:
(92) The light emitting layer of the organic EL device of the present invention preferably contains at least a metal complex as light emitting material, and may contain a host material using the metal complex as a dopant material. Examples of the host material are not particularly limited, and any metal complexes or organic compounds may be used as long as the triplet energy of the host is larger than that of the dopant. While the Table below categorizes host materials as preferred for devices that emit various colors, any host material may be used with any dopant so long as the triplet criteria is satisfied.
(93) Examples of metal complexes used as host are preferred to have the following general formula:
(94) ##STR00058##
wherein Met is a metal; (Y.sup.103-Y.sup.104) is a bidentate ligand, Y.sup.103 and Y.sup.104 are independently selected from C, N, O, P, and S; L.sup.101 is an another ligand; k is an integer value from 1 to the maximum number of ligands that may be attached to the metal; and k+k is the maximum number of ligands that may be attached to the metal.
(95) In one aspect, the metal complexes are:
(96) ##STR00059##
wherein (ON) is a bidentate ligand, having metal coordinated to atoms O and N.
(97) In another aspect, Met is selected from Ir and Pt. In a further aspect, (Y.sup.103-Y.sup.104) is a carbene ligand.
(98) Examples of organic compounds used as host are selected from the group consisting of aromatic hydrocarbon cyclic compounds such as benzene, biphenyl, triphenyl, triphenylene, tetraphenylene, naphthalene, anthracene, phenalene, phenanthrene, fluorene, pyrene, chrysene, perylene, and azulene; the group consisting of aromatic heterocyclic compounds such as dibenzothiophene, dibenzofuran, dibenzoselenophene, furan, thiophene, benzofuran, benzothiophene, benzoselenophene, carbazole, indolocarbazole, pyridylindole, pyrrolodipyridine, pyrazole, imidazole, triazole, oxazole, thiazole, oxadiazole, oxatriazole, dioxazole, thiadiazole, pyridine, pyridazine, pyrimidine, pyrazine, triazine, oxazine, oxathiazine, oxadiazine, indole, benzimidazole, indazole, indoxazine, benzoxazole, benzisoxazole, benzothiazole, quinoline, isoquinoline, cinnoline, quinazoline, quinoxaline, naphthyridine, phthalazine, pteridine, xanthene, acridine, phenazine, phenothiazine, phenoxazine, benzofuropyridine, furodipyridine, benzothienopyridine, thienodipyridine, benzoselenophenopyridine, and selenophenodipyridine; and the group consisting of 2 to 10 cyclic structural units which are groups of the same type or different types selected from the aromatic hydrocarbon cyclic group and the aromatic heterocyclic group and are bonded to each other directly or via at least one of oxygen atom, nitrogen atom, sulfur atom, silicon atom, phosphorus atom, boron atom, chain structural unit and the aliphatic cyclic group. Each option within each group may be unsubstituted or may be substituted by a substituent selected from the group consisting of deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof.
(99) In one aspect, the host compound contains at least one of the following groups in the molecule:
(100) ##STR00060## ##STR00061##
wherein each of R.sup.101 to R.sup.107 is independently selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, and when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. k is an integer from 0 to 20 or 1 to 20; k is an integer from 0 to 20. X.sup.101 to X.sup.108 is selected from C (including CH) or N. Z.sup.101 and Z.sup.102 is selected from NR.sup.101, O, or S.
(101) Non-limiting examples of the Host materials that may be used in an OLED in combination with materials disclosed herein are exemplified below together with references that disclose those materials: EP2034538, EP2034538A, EP2757608, JP2007254297, KR20100079458, KR20120088644, KR20120129733, KR20130115564, TW201329200, US20030175553, US20050238919, US20060280965, US20090017330, US20090030202, US20090167162, US20090302743, US20090309488, US20100012931, US20100084966, US20100187984, US2010187984, US2012075273, US2012126221, US2013009543, US2013105787, US2013175519, US2014001446, US20140183503, US20140225088, US2014034914, U.S. Pat. No. 7,154,114, WO2001039234, WO2004093207, WO2005014551, WO2005089025, WO2006072002, WO2006114966, WO2007063754, WO2008056746, WO2009003898, WO2009021126, WO2009063833, WO2009066778, WO2009066779, WO2009086028, WO2010056066, WO2010107244, WO2011081423, WO2011081431, WO2011086863, WO2012128298, WO2012133644, WO2012133649, WO2013024872, WO2013035275, WO2013081315, WO2013191404, WO2014142472.
(102) ##STR00062## ##STR00063## ##STR00064## ##STR00065## ##STR00066## ##STR00067## ##STR00068## ##STR00069## ##STR00070## ##STR00071## ##STR00072##
(103) Emitter:
(104) An emitter example is not particularly limited, and any compound may be used as long as the compound is typically used as an emitter material. Examples of suitable emitter materials include, but are not limited to, compounds which can produce emissions via phosphorescence, fluorescence, thermally activated delayed fluorescence, i.e., TADF (also referred to as E-type delayed fluorescence), triplet-triplet annihilation, or combinations of these processes.
(105) Non-limiting examples of the emitter materials that may be used in an OLED in combination with materials disclosed herein are exemplified below together with references that disclose those materials: CN103694277, CN1696137, EB01238981, EP01239526, EP01961743, EP1239526, EP1244155, EP1642951, EP1647554, EP1841834, EP1841834B, EP2062907, EP2730583, JP2012074444, JP2013110263, JP4478555, KR1020090133652, KR20120032054, KR20130043460, TW201332980, U.S. Ser. Nos. 06/699,599, 06/916,554, US20010019782, US20020034656, US20030068526, US20030072964, US20030138657, US20050123788, US20050244673, US2005123791, US2005260449, US20060008670, US20060065890, US20060127696, US20060134459, US20060134462, US20060202194, US20060251923, US20070034863, US20070087321, US20070103060, US20070111026, US20070190359, US20070231600, US2007034863, US2007104979, US2007104980, US2007138437, US2007224450, US2007278936, US20080020237, US20080233410, US20080261076, US20080297033, US200805851, US2008161567, US2008210930, US20090039776, US20090108737, US20090115322, US20090179555, US2009085476, US2009104472, US20100090591, US20100148663, US20100244004, US20100295032, US2010102716, US2010105902, US2010244004, US2010270916, US20110057559, US20110108822, US20110204333, US2011215710, US2011227049, US2011285275, US2012292601, US20130146848, US2013033172, US2013165653, US2013181190, US2013334521, US20140246656, US2014103305, U.S. Pat. Nos. 6,303,238, 6,413,656, 6,653,654, 6,670,645, 6,687,266, 6,835,469, 6,921,915, 7,279,704, 7,332,232, 7,378,162, 7,534,505, 7,675,228, 7,728,137, 7,740,957, 7,759,489, 7,951,947, 8,067,099, 8,592,586, 8,871,361, WO06081973, WO06121811, WO07018067, WO07108362, WO07115970, WO07115981, WO08035571, WO2002015645, WO2003040257, WO2005019373, WO2006056418, WO2008054584, WO2008078800, WO2008096609, WO2008101842, WO2009000673, WO2009050281, WO2009100991, WO2010028151, WO2010054731, WO2010086089, WO2010118029, WO2011044988, WO2011051404, WO2011107491, WO2012020327, WO2012163471, WO2013094620, WO2013107487, WO2013174471, WO2014007565, WO2014008982, WO2014023377, WO2014024131, WO2014031977, WO2014038456, WO2014112450.
(106) ##STR00073## ##STR00074## ##STR00075## ##STR00076## ##STR00077## ##STR00078## ##STR00079## ##STR00080## ##STR00081## ##STR00082## ##STR00083## ##STR00084## ##STR00085## ##STR00086## ##STR00087## ##STR00088## ##STR00089## ##STR00090## ##STR00091## ##STR00092## ##STR00093## ##STR00094##
(107) HBL:
(108) A hole blocking layer (HBL) may be used to reduce the number of holes and/or excitons that leave the emissive layer. The presence of such a blocking layer in a device may result in substantially higher efficiencies and/or longer lifetime as compared to a similar device lacking a blocking layer. Also, a blocking layer may be used to confine emission to a desired region of an OLED. In some embodiments, the HBL material has a lower HOMO (further from the vacuum level) and or higher triplet energy than the emitter closest to the HBL interface. In some embodiments, the HBL material has a lower HOMO (further from the vacuum level) and or higher triplet energy than one or more of the hosts closest to the HBL interface.
(109) In one aspect, compound used in HBL contains the same molecule or the same functional groups used as host described above.
(110) In another aspect, compound used in HBL contains at least one of the following groups in the molecule:
(111) ##STR00095##
wherein k is an integer from 1 to 20; L.sup.101 is an another ligand, k is an integer from 1 to 3.
(112) ETL:
(113) Electron transport layer (ETL) may include a material capable of transporting electrons. Electron transport layer may be intrinsic (undoped), or doped. Doping may be used to enhance conductivity. Examples of the ETL material are not particularly limited, and any metal complexes or organic compounds may be used as long as they are typically used to transport electrons.
(114) In one aspect, compound used in ETL contains at least one of the following groups in the molecule:
(115) ##STR00096##
wherein R.sup.101 is selected from the group consisting of hydrogen, deuterium, halide, alkyl, cycloalkyl, heteroalkyl, arylalkyl, alkoxy, aryloxy, amino, silyl, alkenyl, cycloalkenyl, heteroalkenyl, alkynyl, aryl, heteroaryl, acyl, carbonyl, carboxylic acids, ester, nitrile, isonitrile, sulfanyl, sulfinyl, sulfonyl, phosphino, and combinations thereof, when it is aryl or heteroaryl, it has the similar definition as Ar's mentioned above. Ar.sup.1 to Ar.sup.3 has the similar definition as Ar's mentioned above. k is an integer from 1 to 20. X.sup.101 to X.sup.108 is selected from C (including CH) or N.
(116) In another aspect, the metal complexes used in ETL contains, but not limit to the following general formula:
(117) ##STR00097##
wherein (ON) or (NN) is a bidentate ligand, having metal coordinated to atoms O, N or N, N; L.sup.101 is another ligand; k is an integer value from 1 to the maximum number of ligands that may be attached to the metal.
(118) Non-limiting examples of the ETL materials that may be used in an OLED in combination with materials disclosed herein are exemplified below together with references that disclose those materials: CN103508940, EP01602648, EP01734038, EP01956007, JP2004-022334, JP2005149918, JP2005-268199, KR0117693, KR20130108183, US20040036077, US20070104977, US2007018155, US20090101870, US20090115316, US20090140637, US20090179554, US2009218940, US2010108990,US2011156017, US2011210320, US2012193612, US2012214993, US2014014925, US2014014927, US20140284580, U.S. Pat. Nos. 6,656,612, 8,415,031, WO2003060956, WO2007111263, WO2009148269, WO2010067894, WO2010072300, WO2011074770, WO2011105373, WO2013079217, WO2013145667, WO2013180376, WO2014104499, WO2014104535.
(119) ##STR00098## ##STR00099## ##STR00100## ##STR00101## ##STR00102## ##STR00103## ##STR00104## ##STR00105## ##STR00106## ##STR00107##
(120) Charge Generation Layer (CGL):
(121) In tandem or stacked OLEDs, the CGL plays an essential role in the performance, which is composed of an n-doped layer and a p-doped layer for injection of electrons and holes, respectively. Electrons and holes are supplied from the CGL and electrodes. The consumed electrons and holes in the CGL are refilled by the electrons and holes injected from the cathode and anode, respectively; then, the bipolar currents reach a steady state gradually. Typical CGL materials include n and p conductivity dopants used in the transport layers.
(122) In any above-mentioned compounds used in each layer of the OLED device, the hydrogen atoms can be partially or fully deuterated. Thus, any specifically listed substituent, such as, without limitation, methyl, phenyl, pyridyl, etc. may be undeuterated, partially deuterated, and fully deuterated versions thereof. Similarly, classes of substituents such as, without limitation, alkyl, aryl, cycloalkyl, heteroaryl, etc. also may be undeuterated, partially deuterated, and fully deuterated versions thereof.
EXPERIMENTAL
(123) Compound Synthesis
(124) Chemical abbreviations used throughout this document are as follows:
(125) SPhos is dicyclohexyl(2,6-dimethoxy-[1,1-biphenyl]-2-yl)phosphine,
(126) Pd.sub.2(dba).sub.3 is tri(dibenzylideneacetone)dipalladium (0),
(127) Pd(PPh.sub.3).sub.4 is tetrakis(triphenylphosphine)palladium (0),
(128) DCM is dichloromethane, and
(129) DME is dimethyoxyethane.
(130) Synthesis of Compound B1:
(131) ##STR00108##
(132) A solution of 2-chloro-4-phenylquinazoline (2.487 g, 10.33 mmol), 1-([1,1-biphenyl]-4-yl)-9H-carbazole (3 g, 9.39 mmol), Pd.sub.2(dba).sub.3 (0.602 g, 0.657 mmol), SPhos (0.553 g, 1.409 mmol) and tert-BuONa (2.257 g, 23.48 mmol) in m-xylene (100 ml) was refluxed for 4 h. After cooling to room temperature, the reaction was filtered through a short plug of Celite and the solvent was evaporated. The residue was purified by column chromatography on silica gel with heptane/DCM (6/4) as eluent and recrystallization from methanol to yield Compound B1 (4.5 g, 91%) as yellow crystals.
(133) Synthesis of Compound C35
(134) ##STR00109##
(135) A solution of 2-(3-chlorophenyl)-4-phenylquinazoline (2.398 g, 7.57 mmol), 2-(6-([1,1-biphenyl]-4-yl)dibenzo[b,d]thiophen-4-yl)-4,4,5,5-tetramethyl-1,3,2-dioxaborolane (3.5 g, 7.57 mmol) Pd.sub.2(dba).sub.3 (0.139 g, 0.151 mmol), SPhos (0.119 g, 0.303 mmol) and K.sub.3PO.sub.4 (4.82 g, 22.71 mmol) in DME (100 ml) and water (25.00 ml) was refluxed overnight. After cooling to room temperature, the solvent was evaporated, and the residue was dissolved in toluene and filtered through a short plug of silica gel. Upon evaporation of the solvent, the crude product was triturated with boiling ethanol and ethyl acetate to yield Compound C35 (3.2 g, 5.19 mmol, 68.5% yield) as a white solid.
(136) Synthesis of Compound C65
(137) ##STR00110##
(138) A solution of 4-([1,1-biphenyl]-4-yl)-2-chloroquinazoline (2.80 g, 8.85 mmol), 2-(6-([1,1-biphenyl]-4-yl)dibenzo[b,d]thiophen-4-yl)-4,4,5,5-tetramethyl-1,3,2-dioxaborolane (4.5 g, 9.73 mmol), Pd(PPh.sub.3).sub.4 (0.204 g, 0.177 mmol), and K.sub.2CO.sub.3 (3.67 g, 26.5 mmol) in DME (80 ml) and water (15 ml) was refluxed under nitrogen overnight. After cooling to room temperature, the solid was collected by filtration, dissolved in boiling xylene (4 L) and filtered through a short plug of silica gel. Upon evaporation of the solvent, the crude product recrystallizes from xylene, and was triturated with ethyl acetate to yield Compound C65 (4.3 g, 6.97 mmol, 79% yield) as a white solid.
(139) Application in OLED. All devices were fabricated by high vacuum (10.sup.7 Torr) thermal evaporation. The anode electrode was 80 nm of indium tin oxide (ITO). The cathode electrode consisted of 1 nm of LiF followed by 100 nm of Al. All devices were encapsulated with a glass lid sealed with an epoxy resin in a nitrogen glove box (<1 ppm of H.sub.2O and O.sub.2) immediately after fabrication, and a moisture getter was incorporated inside the package.
(140) Device Examples. A set of device examples have organic stacks consisting of, sequentially, from the ITO surface, 10 nm of LG101 (from LG Chem) as the hole injection layer (HIL), 45 nm of PPh-TPD as the hole-transport layer (HTL), 40 nm of emissive layer (EML), followed by 30 nm of aDBT-ADN with LiQ as the electron-transport layer (ETL). The EML has three components, 79 wt % of invented compounds (Compounds B1, C35 or C65) or comparative compounds (CC-1, CC-2 or CC-3) as the first host, 18 wt % GDH as the second host, and 3 wt % of RD as the dopant emitter. The structures of the compounds used are shown below.
(141) ##STR00111## ##STR00112## ##STR00113##
(142) Table D1, below, is a summary of the device data, voltage (V), external quantum efficiency (EQE) and power efficiency (PE), recorded at 1000 nits for the devices. All devices were fabricated twice and the averaged data were used in this table.
(143) TABLE-US-00001 V EQE PE Device ID First Host Emission Color [V] [%] [lm/W] Device-1 Compound B1 Red 2.4 24.9 40.9 Device-2 Compound C35 Red 2.7 27.5 39.8 Device-3 Compound C65 Red 2.4 25.9 38.5 Device-C1 CC-1 Red 3.2 25.4 32.6 Device-C2 CC-2 Red 4.2 23.6 21.5 Device-C3 CC-3 Red 3.4 20.5 24.8
(144) The data in Table D1 shows that OLEDs (Device-1, Device-2 and Device-3) using inventive compounds (Compounds B1, C35 and C65) as the first host in the EML require lower driving voltage while achieving higher efficiency than their counterparts using comparative compound (CC-1, CC-2 and CC-3) as the first host. The superior performance of the inventive compounds may be attributable to their unique chemical structures that might have facilitated charge transport to maintain a more balanced charge carrier fluxes inside the devices, which is critical to promote OLED device performance.
(145) It is understood that the various embodiments described herein are by way of example only, and are not intended to limit the scope of the invention. For example, many of the materials and structures described herein may be substituted with other materials and structures without deviating from the spirit of the invention. The present invention as claimed may therefore include variations from the particular examples and preferred embodiments described herein, as will be apparent to one of skill in the art. It is understood that various theories as to why the invention works are not intended to be limiting.