Sewing machine
10351984 ยท 2019-07-16
Assignee
Inventors
Cpc classification
D05B27/02
TEXTILES; PAPER
International classification
Abstract
Provided is a sewing machine including: a pair of feed bars that are incorporated in a cylinder and are each capable of conveying a material by moving to draw elliptical trajectories in side view; an oil seal abutting outer surfaces of the pair of feed bars by surrounding an entire periphery in a direction intersecting a longitudinal direction of the pair of feed bars; and a seal-supporting unit provided on an inner wall of the cylinder and configured to support the oil seal, wherein the pair of feed bars are configured to be movable upward through the opening of the cylinder, the seal-supporting unit includes an upper opening that allows the pair of feed bars to move upward, and the seal-supporting unit is immovable relative to the cylinder when the pair of feed bars move upward through the opening.
Claims
1. A sewing machine comprising: a cylinder having an opening that is open upward; a stitch plate attached to a portion in the cylinder where sewing is performed; a pair of feed bars incorporated in the cylinder, each of the feed bars having a rod shape and being capable of conveying a material on the stitch plate by moving to draw elliptical trajectories in side view; an oil feeder provided at a position in the sewing machine corresponding to a proximal end side of the pair of feed bars and configured to supply lubricating oil to the pair of feed bars; an oil seal abutting outer surfaces of the pair of feed bars by surrounding an entire periphery in a direction intersecting a longitudinal direction of the pair of feed bars at a position between the stitch plate and the oil feeder; and a seal-supporting unit provided on an inner wall of the cylinder and configured to support the oil seal, wherein the pair of feed bars are configured to be movable upward through the opening of the cylinder, the seal-supporting unit includes an upper opening that allows the pair of feed bars to move upward, and the seal-supporting unit is immovable relative to the cylinder when the pair of feed bars move upward through the opening to replace the oil seal.
2. The sewing machine according to claim 1, further comprising: an upper seal-supporting unit that is detachably attached to the oil seal and is configured to support an upper part of the oil seal by being arranged in the upper opening when mounted.
3. The sewing machine according to claim 1, wherein the seal-supporting unit comprises a side-supporting part configured to support one side part and the other side part of the oil seal in longitudinal view of the feed bars.
4. The sewing machine according to claim 1, wherein the seal-supporting unit comprises a slide-supporting part that allows the oil seal to be insertable in the up-down direction while the seal-supporting unit is immovable relative to the cylinder.
5. The sewing machine according to claim 2, wherein the seal-supporting unit comprises a side-supporting part configured to support one side part and the other side part of the oil seal in longitudinal view of the feed bars.
6. The sewing machine according to claim 2, wherein the seal-supporting unit comprises a slide-supporting part that allows the oil seal to be insertable in the up-down direction while the seal-supporting unit is immovable relative to the cylinder.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(16) Next, the present invention will be described with reference to an embodiment. In the following description, the directions are expressed as directions in the state where the components are incorporated into a sewing machine 1. Further, the lateral direction is the lateral direction in longitudinal view of a cylinder 3. Further, the left-right direction means the left-right direction in longitudinal view of the cylinder 3 as seen from the distal end side to the proximal end side of the cylinder 3. Further, the front-rear direction means a direction with the distal end direction (material-conveyance destination direction) of the cylinder 3 being on the rear side and the proximal end direction (material-conveyance source direction) of the cylinder 3 being on the front side.
(17) The sewing machine 1 of this embodiment is a feed-off-arm-type sewing machine. The sewing machine 1 is used for an operation to feed off a material along the cylinder in parallel while sewing it into a cylindrical shape, such as sleeve closing sewing for underwears, T-shirts, or the like, and crotch sewing for briefs, underpants, or the like. As shown in
(18) The sewing machine 1 includes a plurality of needles (not shown) that are reciprocally moved up and down by a needle driving mechanism incorporated in the sewing machine arm 2 and are arranged parallel to each other in the left-right direction. Further, the sewing machine 1 includes a material presser 21 configured to press the material to be sewn from above, and a stitch plate 32 that is located below the needles and is fixed to the upper rear surface of the cylinder 3. The stitch plate 32 has holes (needle drop slots) through which the needles reciprocally moving up and down can pass. Further, a material-feeding mechanism 4 is provided in the periphery of the needle drop slots in the stitch plate 32. As shown in
(19) As shown in
(20) As shown in
(21) The sewing machine 1 of this embodiment includes an oil feeder 5 configured to supply lubricating oil to the pair of feed bars 41. Only the position of the oil feeder 5 is shown by the dashed line in
(22) An oil seal unit 6 is attached to the pair of feed bars 41. Thereby, oil seals 61 abut the outer surfaces of the pair of feed bars 41 so as to surround the entire periphery in a direction intersecting the longitudinal direction of the pair of feed bars 41, at a position between the stitch plate 32 and the oil feeder 5. More specifically, the mounting position of the oil seal unit 6 is a position that does not prevent the movement of the lubricating oil supplied to the pair of feed bars 41 by the oil feeder 5, for smooth movement of the pair of feed bars 41. Further, it is a position that can prevent the supplied lubricating oil from reaching the stitch plate 32 (more specifically, the hole formed in the stitch plate 32 so as to allow the feed dog 421 to project and retract therethrough).
(23) As shown in
(24) As shown in
(25) As described above, the pair of feed bars 41 move to draw elliptical trajectories. The entirety of each oil seal 61 follows the component in the up-down direction of the movement. More specifically, each oil seal 61 moves up and down along an oil-seal mounting groove 623 of the seal-supporting unit 62. As the pair of feed bars 41 move to draw elliptical trajectories, the pair of feed bars 41 are inclined with respect to the plane direction (and the up-down direction) of the oil seals 61. The two-layered oil seals 61 are displaced from each other in the plane direction against the inclined pair of feed bars 41. That is, one of the oil seals 61 is displaced upward, and the other of the oil seals 61 is displaced downward. Thereby, each oil seal 61 can correspond to the inclination while maintaining its sealing properties. Further, for the component in the front-rear direction of the movement, the pair of feed bars 41 slide within the through hole 611 of each oil seal 61 supported by the seal-supporting unit 62. That is, the pair of feed bars 41 are displaced from each other against the oil seal 61 in the front-rear direction. With the sliding, the lubricating oil present on the surfaces of the pair of feed bars 41 is scraped off by the inner edge of the through hole 611. The inner edge surface 611a of the through hole 611 is formed as an inclined surface that is inclined in the opening direction of the through hole 611 (see
(26) As shown in
(27) As shown in
(28) The seal-supporting unit 62 supports the oil seals 61 which are provided on the inner wall of the cylinder 3 and through which the pair of feed bars 41 pass (see
(29) Further, the oil-seal mounting groove 623 configured to engage the oil seals 61 with the seal-supporting unit 62 is formed on the inner circumferences of the side parts 621 and the lower part 622. As shown in
(30) Further, the oil-seal mounting groove 623 in the lower part 622 is formed in the left-right direction, and the lower part 613 of each oil seal 61 is located therein. The oil-seal mounting groove 623 in the lower part 622 has an opening as an oil drain hole 623a at the lower end of the lower part 622, and the lubricating oil entering the oil-seal mounting groove 623 is discharged downward through the oil drain hole 623a. As shown in
(31) Further, cylinder-fixing parts 624 are formed forward from the upper ends of the side parts 621 of the seal-supporting unit 62. As shown in
(32) Further, as shown in
(33) In order to attach the seal-supporting unit 62, the seal-supporting unit-mounting groove 34 is formed on the inner wall of the cylinder 3, and a seal-supporting unit-fixing part 35 that is a recess is formed on the upper end face of the cylinder 3, as shown in
(34) As shown in
(35) When the upper seal-supporting unit 63 is mounted on the seal-supporting unit 62, the spacing between the lower part 622 of the seal-supporting unit 62 and the seal support piece 632 of the upper seal-supporting unit 63 is formed to be larger than the range of the vertical movement of the pair of feed bars 41. Further, the cylinder-fixing parts 633 are respectively stacked on the cylinder-fixing parts 624 of the seal-supporting unit 62 from above when the upper seal-supporting unit 63 is attached to the cylinder 3. At this time, the through hole 633a coincides with the through hole 624b of each of the cylinder-fixing parts 624.
(36) Since the upper part (the upper part 614) of each of the oil seals 61 can be supported by the upper seal-supporting unit 63, the upper part of each of the oil seals 61 is less likely to deflect, so that the sealing properties of the oil seals 61 can be improved.
(37) Next, the way to perform the maintenance of the pair of feed bars 41 in the sewing machine 1 of this embodiment in which the oil seal unit 6 configured as above is formed inside the cylinder 3 will be described.
(38) Prior to the maintenance, the needles and the material presser 21 are detached from the sewing machine arm 2, and the stitch plate 32 and the cylinder cover 33 are detached from the cylinder 3. Next, as shown in
(39) In the state shown in
(40) After the oil seals 61 are replaced and set at predetermined positions, or in the state as they are in the case where the oil seals 61 are not moved relative to the pair of feed bars 41 for visual inspection or the like, the pair of feed bars 41 are lowered to be housed in the cylinder 3 by the reverse procedure of the aforementioned raising.
(41) Conventionally, the support frame of the oil seal (oil cutting tool) disclosed, for example, in Patent Literature 1 (Japanese Patent No. 5374069) has been formed into a rectangular frame shape in longitudinal view of the cylinder. Therefore, when the pair of feed bars move upward through the opening of the cylinder, the support frame is moved together with the pair of feed bars. Therefore, it has been impossible to move the pair of feed bars upward while the support frame is immovable relative to the cylinder. In contrast, the seal-supporting unit 62 of this embodiment is substantially U-shaped in longitudinal view of the cylinder 3 and thus has the upper opening 625. Therefore, while the seal-supporting unit 62 is immovable relative to the cylinder 3, the pair of feed bars 41 are allowed to move upward. Therefore, even in the case where the feed bars 41 are raised, the seal-supporting unit 62 can remain in the cylinder 3, and therefore there is no need to apply the sealant that has been applied between the seal-supporting unit 62 and the cylinder 3 again. Further, the seal-supporting unit 62 is not detached from the cylinder 3 basically, and thus the state as shipped from the factory can be maintained. Therefore, assembly errors or the like in the maintenance on the user side can be reduced. In this way, the configuration of the sewing machine 1 including the seal-supporting unit 62 of the present embodiment has great merit as compared with conventional techniques.
(42) Hereinbefore, the embodiment of the present invention has been described, but the present invention is not limited to the aforementioned embodiment, and various modifications can be made without departing from the gist of the present invention.
(43) For example, the type of the sewing machine to which the present invention is applied is not limited to a feed-off-arm-type sewing machine, and the present invention can be applied to various types of sewing machines such as a feed-in-arm-type sewing machine.
(44) Further, the configuration of the oil seal unit 6 is also not limited to the aforementioned embodiment, and various modifications can be made. For example, it is also possible to omit the upper seal-supporting unit 63 so that only the seal-supporting unit 62 supports the oil seals 61 with the upper opening 625 exposed. In this case, for example, as shown in
(45) Further, in the case where the upper seal-supporting unit 63 is omitted, the vertical dimension of the upper part 614 of each of the oil seals 61 can be more enlarged than in the aforementioned embodiment, and the vertical dimension of the side parts 621 of the seal-supporting unit 62 can be enlarged likewise, as shown in
(46) Further, as shown in
(47) Further, the upper opening 625 of the seal-supporting unit 62 is interposed between the upper end parts of the side parts 621 in the aforementioned embodiment, but there is no limitation to this configuration. For example, as shown in
(48) Further, in the aforementioned embodiment, the oil seals 61 having a flat plate shape are engaged with the oil-seal mounting groove 623 formed in the seal-supporting unit 62. That is, there is a relationship with the oil-seal mounting groove 623 being recessed and the oil seals 61 projecting, but there is no limitation to this configuration. For example, conversely to the aforementioned embodiment, for example, a projecting ridge formed in the seal-supporting unit 62 and a groove formed on the end edge of each of the oil seals 61 can be engaged with each other.
(49) Further, in the aforementioned embodiment, the two pieces of oil seals 61 having the same shape are layered, but one piece of oil seal 61 or three or more pieces of oil seals 61 may be used. Further, in the case of using a plurality of oil seals 61, all of them do not necessarily have the same shape, and oil seals 61 having different shapes or different thickness may be combined. Further, the oil seals 61 are not limited to the material having a flat plate shape and can have a bellows shape, for example.
(50) Further, it is also possible to configure the cylinder cover 33 to function also as the upper seal-supporting unit 63 by forming the oil seals 61 with the same shape as the seal support piece 632 of the upper seal-supporting unit 63 on the lower surface of the cylinder cover 33.
(51) Finally, the configuration and action of the aforementioned embodiment (including modifications) will be summarized. The aforementioned embodiment is a sewing machine 1 including: a cylinder 3 having an opening 31 that is open upward; a stitch plate 32 attached to a portion in the cylinder 3 where sewing is performed; a pair of feed bars 41 incorporated in the cylinder 3, each of the feed bars 41 having a rod shape and being capable of conveying a material on the stitch plate 32 by moving to draw elliptical trajectories in side view; an oil feeder 5 provided at a position in the sewing machine 1 corresponding to a proximal end side of the pair of feed bars 41 and configured to supply lubricating oil to the pair of feed bars 41; an oil seal 61 abutting outer surfaces of the pair of feed bars 41 by surrounding an entire periphery in a direction intersecting a longitudinal direction of the pair of feed bars 41 at a position between the stitch plate 32 and the oil feeder 5; and a seal-supporting unit 62 provided on an inner wall of the cylinder 3 and configured to support the oil seal 61, wherein the pair of feed bars 41 are configured to be movable upward through the opening 31 of the cylinder 3, the seal-supporting unit 62 includes an upper opening 625 that allows the pair of feed bars 41 to move upward, and the seal-supporting unit 62 is immovable relative to the cylinder 3 when the pair of feed bars 41 move upward through the opening 31.
(52) According to this configuration, while the seal-supporting unit 62 is immovable relative to the cylinder 3, the pair of feed bars 41 can be raised from the cylinder 3 by passing through the upper opening 625 of the seal-supporting unit 62. Therefore, even in the case where the pair of feed bars 41 are raised, there is no need to apply the sealant applied between the seal-supporting unit 62 and the cylinder 3 again.
(53) Further, an upper seal-supporting unit 63 detachably attached to the oil seal 61 and configured to support an upper part of the oil seal 61 by being arranged in the upper opening 625 when mounted can be provided.
(54) According to this configuration, the upper part of the oil seal 61 can be supported by the upper seal-supporting unit 63, and therefore the upper part of the oil seal 61 is less likely to deflect. Therefore, the sealing properties of the oil seal 61 can be improved.
(55) Then, the seal-supporting unit 62 can include side parts 621 as side-supporting parts configured to support a side part 612 on the right and a side part 612 on the left of the oil seal 61 in longitudinal view of the feed bars 41.
(56) According to this configuration, the oil seal 61 is supported on the left and right sides by the side parts 621 as side-supporting parts. Thereby, it is possible to prevent the seal-supporting unit 62 from hindering the upward movement of the pair of feed bars 41 while maintaining the sealing properties on the lateral sides.
(57) Further, the seal-supporting unit 62 can include the side parts 621 as slide-supporting parts that allow the oil seal 61 to be insertable in the up-down direction while the seal-supporting unit 62 is immovable relative to the cylinder 3.
(58) According to this configuration, the oil seal 61 can be attached to or detached from the seal-supporting unit 62 by insertion or removal. Therefore, the procedure to perform maintenance of the pair of feed bars 41 can be simplified.
(59) As described above, according to the configuration, even in the case where the pair of feed bars 41 are raised, there is no need to apply the sealant applied between the seal-supporting unit 62 and the cylinder 3 again. Therefore, it is possible to perform maintenance of the feed bars 41 easily.
REFERENCE SIGNS LIST
(60) 1 Sewing machine 3 Cylinder 31 Opening 32 Stitch plate 4 Material-feeding mechanism 41 Pair of feed bars 5 Oil feeder 6 Oil seal unit 61 Oil seals 612 Side parts of oil seals 614 Upper part of oil seals 62 Seal-supporting unit 621 Side-supporting part, Slide-supporting part, Side parts of seal-supporting unit 625 Upper opening 63 Upper seal-supporting unit