Printed circuit board with inner layer and outer layers and method of manufacturing the same
10356916 ยท 2019-07-16
Assignee
Inventors
- Han Kim (Suwon-si, KR)
- Sang Yul Ha (Suwon-si, KR)
- Sung Han Kim (Suwon-si, KR)
- Kyung Ho Lee (Suwon-si, KR)
- Seok Hwan Ahn (Suwon-si, KR)
- Myung Sam Kang (Suwon-si, KR)
Cpc classification
H05K3/0023
ELECTRICITY
H05K3/4688
ELECTRICITY
H05K1/053
ELECTRICITY
H05K1/0271
ELECTRICITY
H05K3/1258
ELECTRICITY
International classification
Abstract
A printed circuit board and a method of manufacturing the same are provided. The printed circuit board includes an inner layer including at least one insulating layer and wiring parts, and outer layers disposed on opposing sides of the inner layer, the outer layers including reinforcing layers and wiring parts, the reinforcing layers having a greater degree of rigidity than the insulating layer.
Claims
1. A printed circuit board comprising: an inner layer comprising an insulating layer and wiring parts; and outer layers disposed symmetrically to each other on opposing sides of the inner layer, wherein the outer layers comprise: reinforcing layers and wiring parts, the reinforcing layers having a higher rigidity than the insulating layer, and insulation parts disposed at opposing surfaces of each of the reinforcing layers, and disposed between a conductive via and a first side surface of a reinforcing layer, among the reinforcing layer, wherein a second side surface of a reinforcing layer, among the reinforcing layers, is exposed at an edge of the printed circuit board.
2. The printed circuit board of claim 1, wherein a pitch between wirings of the wiring parts disposed in the inner layer is smaller than a pitch between wirings of the wiring parts disposed in the outer layers.
3. The printed circuit board of claim 1, wherein the outer layers comprise the insulating parts disposed on and beneath the reinforcing layers to insulate the reinforcing layers from the wiring parts disposed in the outer layers.
4. The printed circuit board of claim 3, wherein the insulating parts of the outer layers comprise a material having a higher rigidity than a material of the insulating layer of the inner layer.
5. The printed circuit board of claim 4, wherein the insulating parts of the outer layers comprise prepreg.
6. The printed circuit board of claim 1, wherein the wiring parts of the outer layers comprise a conductive via penetrating through the reinforcing layers.
7. The printed circuit board of claim 1, wherein insulating layers are disposed in the inner layer, and the insulating layers have a structure in which insulating layers comprising materials having different degrees of rigidity are stacked.
8. The printed circuit board of claim 7, wherein a rigidity of a first insulating layer disposed at a center among the insulating layers is higher than a rigidity of a second insulating layer disposed peripheral to the first insulating layer among the insulating layers.
9. The printed circuit board of claim 8, wherein the first insulating layer disposed at the center among the insulating layers comprises prepreg, and the second insulating layer disposed peripheral to the first insulating layer comprises a photoimageable dielectric material.
10. A method of manufacturing a printed circuit board, the method comprising: preparing an inner layer comprising an insulating layer having wiring parts; and disposing outer layers on opposing sides of the inner layer, wherein the outer layers comprise: reinforcing layers having a higher rigidity than the insulating layer and disposed symmetrically to each other on opposing sides of the inner layer, and insulation parts disposed at opposing surfaces of each of the reinforcing layers and between a conductive via and a first side surface of a reinforcing layer, among the reinforcing layer, wherein a second side surface of a reinforcing layer, among the reinforcing layers, is exposed at an edge of the printed circuit board.
11. The method of claim 10, further comprising stacking the insulating layer and the outer layers and applying pressure to the insulating layer and the outer layers in directions in which the outer layers are stacked.
12. The method of claim 11, wherein the insulating layer and the outer layers are stacked simultaneously.
13. The method of claim 11, wherein the outer layers comprise the insulating parts disposed on and beneath the reinforcing layers to insulate the reinforcing layers from the wiring parts included in the outer layers.
14. A method of manufacturing a printed circuit board, comprising: arranging insulating layers between outer layers, the insulating layers each comprising a layer of an insulating material embedding a wiring part, and the outer layers each comprising a reinforcing layer being disposed between insulation parts at opposing surfaces of the reinforcing layer, wherein an insulation part, among the insulation parts is disposed between a conductive via and a first side surface of a reinforcing layer, among the reinforcing layers, and wherein a second side surface of a reinforcing layer, among the reinforcing layers, is exposed at an edge of the printed circuit board; and applying pressure to laminate the arranged insulating layers and outer layers into a stack structure.
15. The method of claim 14, wherein the arranging of the insulating layers comprises arranging individually-formed insulating layers on top of each other.
16. The method of claim 14, wherein, prior to the arranging of the insulating layers, the insulating layers are each obtained by forming a wiring pattern in a photosensitive resin layer without mechanical machining.
17. The method of claim 14, wherein the insulating layers comprise an insulating layer comprising prepreg and another insulating layer comprising a photoimageable dielectric material without prepreg.
18. The printed circuit board of claim 1, wherein the reinforcing layers comprise an FeNi alloy.
19. The printed circuit board of claim 1, wherein the reinforcing layers are formed of a material having a Young's modulus of about 140 GPa.
Description
BRIEF DESCRIPTION OF DRAWINGS
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(6) Throughout the drawings and the detailed description, unless otherwise described or provided, the same drawing reference numerals will be understood to refer to the same elements, features, and structures. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
(7) The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatuses, and/or systems described herein will be apparent to one of ordinary skill in the art. The sequences of operations described herein are merely examples, and are not limited to those set forth herein, but may be changed as will be apparent to one of ordinary skill in the art, with the exception of operations necessarily occurring in a certain order. Also, descriptions of functions and constructions that are well known to one of ordinary skill in the art may be omitted for increased clarity and conciseness.
(8) The features described herein may be embodied in different forms, and are not to be construed as being limited to the examples described herein. Rather, the examples described herein have been provided so that this disclosure will be thorough and complete, and will convey the full scope of the disclosure to one of ordinary skill in the art.
(9) Throughout the specification, it will be understood that when an element, such as a layer, region or wafer (substrate), is referred to as being on, connected to, or coupled to another element, it can be directly on, connected to, or coupled to the other element or other elements intervening therebetween may be present. In contrast, when an element is referred to as being directly on, directly connected to, or directly coupled to another element, there may be no elements or layers intervening therebetween. Like numerals refer to like elements throughout. As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
(10) It will be apparent that though the terms first, second, third, etc. may be used herein to describe various members, components, regions, layers and/or sections, these members, components, regions, layers and/or sections should not be limited by these terms. These terms are only used to distinguish one member, component, region, layer or section from another region, layer or section. Thus, a first member, component, region, layer or section discussed below could be termed a second member, component, region, layer or section without departing from the teachings of the exemplary embodiments.
(11) Spatially relative terms, such as above, upper, below, and lower and the like, may be used herein for ease of description to describe one element's relationship to another element(s) as shown in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as above, or upper other elements would then be oriented below, or lower the other elements or features. Thus, the term above can encompass both the above and below orientations depending on a particular direction of the figures. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may be interpreted accordingly.
(12) The terminology used herein is for describing illustrative embodiments only and is not intended to be limiting of the present description. As used herein, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms comprises, and/or comprising when used in this specification, specify the presence of stated features, integers, steps, operations, members, elements, and/or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, members, elements, and/or groups thereof.
(13) Hereinafter, various embodiments of the present description will be provided with reference to the drawings. In the drawings, for example, due to manufacturing techniques and/or tolerances, modifications of the shape shown may be estimated. Thus, embodiments of the present description should not be construed as being limited to the particular shapes of regions shown herein, for example, and should be considered to include a change in shape results in manufacturing. The following embodiments may also be constituted by one or a combination thereof.
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(15) In this example, the inner layer 110 includes insulating layers 111 and wiring parts 112 and 113. Referring to the example illustrated in
(16) The insulating layer 111 included in the inner layer 110 may be formed of any material having electrical insulating properties, for example, a photosensitive resin, a thermosetting resin such as epoxy, a thermoplastic resin such as polyimide, a resin having a reinforcing material such as a glass fiber or an inorganic filler impregnated in the thermosetting resin and the thermoplastic resin, for example, prepreg (PPG). In this example, the insulating layer 111 may be formed of a photoimageable dielectric (PID) material. Because a fine pattern may be more easily formed on the insulating layer 111 when a PID material is used rather than a mechanical machining or the like is performed with a non-photoimageable electric material, a high density printed circuit board may be obtained with the use of a PID material. However, the insulating layer 111 formed of a PID material is generally vulnerable to warpage because an amount of filler, such as SiO.sub.2, mixed into the insulating material is relatively small. Therefore, the outer layers 120 serving as reinforcements may be disposed on outer surfaces of the inner layer 110 to alleviate warpage.
(17) The wiring parts included in the inner layer 110 may include a wiring pattern 112 and a conductive via 113, which may be formed of a metal such as copper (Cu), nickel (Ni), silver (Ag), or the like, having high electrical conductivity. As described above, in a case in which the inner layer 110 is formed of a material containing the photosensitive resin, the fine pattern may be easily implemented, and a pitch between wirings of the wiring parts 112 and 113 included in the inner layer may be smaller than that of wiring parts, that is, a wiring pattern 123 and a conductive via 124, included in the outer layer 120.
(18) The inventors of the present description have found the fact that, to improve rigidity, a layer having a relatively excellent rigidity may be placed on an outer side of a board rather than in the center of the board. Thus, according to one example, the printed circuit board 100 has the outer layers 120 thereof disposed on the outer surfaces of the inner layer 110 on the basis of this fact. In detail, the outer layers 120 may be disposed, respectively, on first and second main surfaces of the inner layer 110 opposing each other, and may include reinforcing layers 121 and the wiring parts 123 and 124.
(19) The reinforcing layers 121 included in the outer layers 120 may have a greater degree of rigidity than that of the insulating layer 111 of the inner layer 110, and may be disposed on the outermost sides of the printed circuit board 100, as illustrated in
(20) In order to improve the warpage characteristics described above, the reinforcing layer 121 may contain a material having a greater degree of rigidity than that of, for example, the PID. According to one example, the reinforcing layer 121 is formed of a material containing an Invar alloy, that is, an FeNi alloy also referred to as 64FeNi. Since an Invar alloy, which is an alloy of steel and nickel, is a relatively highly rigid material having a Young's modulus of about 140 GPa with the modulus varying based on a content of Ni, the Invar alloy may be inserted into the printed circuit board, such that an elastic modulus of the printed circuit board may be increased and the rigidity of the printed circuit board may be improved. In this example, as described above, the reinforcing layers 121 are not disposed in the center of the printed circuit board 100, but may be disposed symmetrically to each other at outer sides spaced apart from the center of the printed circuit board 100, thereby significantly increasing improvement of the rigidity of the printed circuit board. However, a material other than the Invar alloy, for example, prepreg, or the like, may also be used as a material of the reinforcing layer 121 as long as it may serve to improve the warpage characteristics described above.
(21) Referring to
(22) In addition, the insulating part 122 may also be used in order to improve the warpage characteristics even in the event that the reinforcing layer 121 is not formed of a conductive material. In order to further improve rigidity, the insulating part 122 configuring the outer layer 120 may be formed of a material having a greater degree of rigidity than that of the insulating layer 111 of the inner layer 110. For example, provided that the insulating layer 111 of the inner layer 110 is formed of PID, the insulating part 122 of the outer layer 120 may be formed of prepreg, epoxy, or the like.
(23) In addition, as in a modified example illustrated in
(24)
(25) The example of printed circuit board 200 illustrated in
(26) The outer layers 220 may be disposed, respectively, on first and second main surfaces of the inner layer 210 opposing each other, and may include reinforcing layers 221 formed of an Invar alloy, or the like, and wiring parts 223 and 224. The outer layers 220 may include insulating parts 222 disposed at least on and beneath the reinforcing layers 221 so as to insulate the reinforcing layers 221 from the wiring parts 223 and 224. In addition, solder resists 230 covering the outer layers 220 may be formed.
(27) An example of a printed circuit board 300 illustrated in
(28) The outer layers 320 may be disposed, respectively, on first and second main surfaces of the inner layer 310 opposing each other, and may include reinforcing layers 321 formed of an Invar alloy, or the like, and wiring parts 323 and 324, as in the example described above. The outer layers 320 may include insulating parts 322 disposed at least on and beneath the reinforcing layers 321 so as to insulate the reinforcing layers 321 from the wiring parts 323 and 324. In addition, solder resists 330 covering the outer layers 320 may be formed.
(29) Referring to
(30) The outer layers 420 may be disposed, respectively, on first and second main surfaces of the inner layer 410 opposing each other, and may include reinforcing layers 421 formed of an Invar alloy, or the like, and wiring parts 423 and 424, as in the example described above. The outer layers 420 may include insulating parts 422 disposed at least on and beneath the reinforcing layers 421 so as to insulate the reinforcing layers 421 from the wiring parts 423 and 424. In addition, solder resists 430 covering the outer layers 420 may be formed.
(31) Hereinafter, a method of efficiently manufacturing the printed circuit board described above will be described, and the components described above will be understood in more detail through the following description for a method of manufacturing the printed circuit board.
(32) First, an example of a method of manufacturing a printed circuit board may basically include preparing the inner layer including the insulating layer having the wiring parts, and disposing the outer layers, respectively, on the first and second main surfaces of the inner layer opposing each other, the outer layers including the reinforcing layers having a greater degree of rigidity than that of the insulating layer and the wiring parts.
(33) An example of the process of manufacturing a printed circuit board described above will be described with reference to
(34) Next, referring to
(35) After the insulating layers 111 are formed, the carrier 140 is separated or removed from the insulating layers 111, as illustrated in
(36) Apart from the insulating layers 111, the outer layer 120 may be manufactured as illustrated in
(37) After the insulating layer 111 and the outer layer 120 are prepared, the inner layer 110 including the insulating layer and the outer layers 120 may be stacked in a manner desirable, and pressure may be applied to the inner layers 110 and outer layers 120 in directions in which the outer layers 120 are stacked, that is, from the top and the bottom, as illustrated in
(38) Meanwhile, the inventors of the present disclosure have performed a simulation in order to find out warpage characteristics of a reinforcing structure by the outer layers suggested in the present disclosure.
COMPARATIVE EXAMPLE
(39) Board in which both of an inner layer and an outer layer are formed of prepreg
Example 1
(40) Board in which an inner layer is formed of PID (containing 40 wt % of SiO.sub.2) and an outer layer is formed of prepreg (40 m)
Example 2
(41) Board in which an inner layer is formed of PID (containing 40 wt % of SiO.sub.2) and an outer layer has an Invar alloy (10 m) inserted between prepregs (corresponding to insulating parts in the description described above)
Example 3
(42) Board in which an inner layer is formed of PID (containing 40 wt % of SiO.sub.2) and an outer layer has an Invar alloy (20 m) inserted between prepregs (corresponding to insulating parts in the description described above)
(43) As can be seen in a simulation result of
(44) As set forth above, according to an example according to the present disclosure, the outer layers having a relatively excellent rigidity may be disposed on the outer surfaces of the inner layer to improve warpage performance, and the fine pattern may be implemented in the inner layer to obtain a high density printed circuit board. In addition, according to an example according to the present disclosure, a method of efficiently manufacturing the printed circuit board having the structure described above may be provided. The high density printed circuit board may have a high degree of rigidity through improvement of warpage characteristics and may include a fine wiring structure.
(45) The printed circuit board according to one example may include an inner layer including at least one insulating layer and wiring parts, and outer layers disposed, respectively, on first and second main surfaces of the inner layer opposing each other and including reinforcing layers having a greater degree of rigidity than those of the insulating layer and wiring parts.
(46) According to an example, a method of efficiently manufacturing the printed circuit board involves stacking the inner layer and the reinforcing layers simultaneously and applying pressure to obtain a printed circuit board.
(47) While this disclosure includes specific examples, it will be apparent to one of ordinary skill in the art that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner, and/or replaced or supplemented by other components or their equivalents. Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.