Flow sensor based on electrical capacity
10352743 ยท 2019-07-16
Assignee
Inventors
Cpc classification
G01R27/2635
PHYSICS
G01R27/2641
PHYSICS
G01F1/588
PHYSICS
G01F1/6847
PHYSICS
G01F1/24
PHYSICS
G01F1/64
PHYSICS
G01F1/712
PHYSICS
G01F1/74
PHYSICS
International classification
G01F11/00
PHYSICS
G01F1/66
PHYSICS
G01R27/26
PHYSICS
G01F1/684
PHYSICS
Abstract
An electric measurement method and apparatus for detecting a mass by an electric capacity (permittivity) or a material's dielectric constant, or alternatively, electric inductance (permeability). The mass may be any phase or combination of phases. The mass may be stationary or flowing. It may comprise discrete particles such as grain, or manufactured products such as ball bearings or threaded fasteners, etc. The mass may be a flow element in a rotameter or similar flow measurement device. The sensor comprises a volume which may be completely full or only partially full of the material. The material may be discrete components or a continuum. Sensor signals may be received by existing planter monitoring systems. In some embodiments the flow sensors are positioned external to the application port. In some embodiments sensors may be utilized which are responsive to the refractive index variation of specific chemicals.
Claims
1. A method of sensing the flow rate of a material comprising an agricultural product, the method comprising: (a) disposing two electrically conductive plates a predetermined distance apart; (b) incorporating a signal conditioning circuit, having an input and an output, with the two electrically conductive plates; (c) allowing matter to be present between said two electrically conductive plates; (d) measuring a time-delay with the matter from the input to the output of the signal conditioning circuit; (e) correlating the measured time-delay to an electrical capacity between the two electrically conductive plates; and (f) correlating a measured electrical capacity to the presence of the matter and amount of the matter between said spaced-apart plates, wherein said matter is directed to be present between said two electrically conductive plates by an application port at the end of a supply tube for the material to be measured, said two electrically conductive plates positioned external to and separate from said application port and thus positioned to provide measurement of the matter.
2. The method of claim 1 wherein measuring the electrical capacity comprises sensing a change in the electrical capacity.
3. The method of claim 1 wherein measuring the electrical capacity comprises sensing a signal related to an effective dielectric constant of a mass in the volume.
4. The method of claim 3 additionally comprising: (a) taking a first temporal derivative of the signal related to the effective dielectric constant of mass; (b) determining a zero-crossing of the first temporal derivative; and (c) calculating a time at which the zero-crossing occurs.
5. The method of claim 1 wherein correlating the electrical capacity measurement to the presence of the matter comprises empirically determining a correlation between a thermodynamic state of the material and the electrical capacity of the material.
6. The method of claim 1 wherein correlating the electrical capacity measurement to the presence of the matter comprises correlating a dielectric mass to a mass of the matter.
7. The method of claim 1 wherein a volume is bounded on two sides by the two electrically conducting plates and the matter is stationary relative to the volume.
8. The method of claim 1 wherein a volume is bounded on two sides by the two electrically conducting plates and the matter is moving relative to the volume.
9. The method of claim 1 wherein the matter between said spaced-apart plates comprises a sensing element and the presence of the matter comprises a location of the material.
10. The method of claim 9 wherein the sensing element comprises a shape selected from the group consisting of a bead, a cone, and a truncated cone.
11. The method of claim 9 wherein the location the sensing element changes as a function of flow rate.
12. The method of claim 9 wherein a dielectric constant of the sensing element is not equal to a dielectric constant of a flowing substance between the spaced-apart plates.
13. The method of claim 1 additionally comprising: (a) tapering the two electrically conductive plates in a transverse direction to matter flow; and (b) sensing a transverse location of the matter between the two tapered electrically conductive plates.
14. The method of claim 13 wherein sensing a transverse location comprises: (a) sensing a duration of a signal of the electrical capacity; and (b) correlating said duration to the transverse location of the matter between the two tapered electrically conductive plates.
15. The method of claim 13 wherein the two tapered electrically conductive plates comprise a first two tapered electrically conductive plates and the transverse location comprises a first-plane transverse location, that is, the transverse location in a first plane, the method further comprising: (a) tapering a second two electrically conductive plates in a transverse direction; (b) disposing the second two electrically conductive plates at an angle, not parallel, to the first electrically conductive plates; and (c) sensing a second-plane transverse location of the matter between the second two tapered electrically conductive plates.
16. An electronic method for measuring mass comprising: (a) bounding a volume by surfaces comprising a first electrically conductive plate, a second electrically conductive plate, not in physical contact with the first electrically conductive plate, and at least two sides made of electrically insulative material also bounding the volume; (b) incorporating a signal conditioning circuit; having an input and an output, with the two electrically conductive plates; (c) measuring the time-delay from the input to the output of the signal conditioning circuit; (d) correlating the measured circuit time-delay to the electrical capacity between the two electrically conductive plates; (e) measuring a dielectric mass of a contents of the volume; and (f) correlating said dielectric mass to a mass of the contents of the volume; wherein said mass of the contents is directed to be present between said two electrically conductive plates by an application port at the end of a supply tube for the contents to be measured, said contents comprising agricultural products, said two electrically conductive plates positioned external to and separate from said application port and thus positioned to provide measurement of the contents.
17. The method of claim 16 wherein said contents completely fills said volume.
18. The method of claim 16 wherein said contents only partially fills said volume.
19. The method of claim 16 additionally comprising: (a) producing a signal related to the dielectric mass; (b) passing said signal through a communication bus; and (c) receiving the signal by an operator interface from the communication bus.
20. The method of claim 19 additionally comprising: (a) comparing the signal to at least one tolerance value; and (b) indicating a warning by the operator interface when the signal fails to satisfy the at least one tolerance value.
21. The method of claim 20 additionally comprising adjusting the at least one tolerance value.
22. The method of claim 16 wherein the bounding volume comprises a first bounding volume and the dielectric mass comprises a first dielectric mass, the method additionally comprising: (a) bounding a second volume by surfaces comprising a third electrically conductive plate, a fourth electrically conductive plate, not in physical contact with the third electrically conductive plate, and at least two sides made of electrically insulative material also bounding the volume; (b) incorporating an additional signal conditioning circuit, having an input and an output, with the third and fourth electrically conductive plates; (c) measuring a time-delay from the input to the output of the additional signal conditioning circuit; (d) correlating the measured circuit time-delay of the additional signal conditioning circuit to the electrical capacity between the third and fourth electrically conductive plates; (e) measuring at least a second dielectric mass of a contents of the second volume; and (f) correlating said second dielectric mass to a second mass of the contents of the second volume.
23. The method of claim 22 additionally comprising determining a mass flow rate based on the measured first mass of the contents of the first volume and the second mass of the contents of the second volume.
24. The method of claim 23 additionally comprising: (a) correlating the mass flow rate to a pulse frequency; and (b) sending the pulse frequency to a monitoring system.
25. The method of claim 16 additionally comprising exciting the first and second electrically conductive plates with a predetermined frequency.
26. The method of claim 25 wherein the frequency is chosen from a range of frequencies, said range of frequencies is radio frequencies.
27. A flow sensor apparatus for monitoring a directed stream of an agricultural product from an application port at the end of a supply tube, said directed stream having a target directed portion and an off-target portion, said flow sensor apparatus comprising: (a) a first electrically conductive plate; (b) a second electrically conductive plate disposed a distance away from the first electrically conductive plate; (c) a first electrically nonconductive surface disposed to connect edges of the first and second electrically conductive plates; (d) a second electrically nonconductive surface disposed to form a volume, said volume bounded by surfaces comprising the first electrically conductive plate, the second electrically conductive plate, the first electrically nonconductive surface, and the second electrically non-conductive surface; (e) a signal conditioning circuit, having an input and an output, with the first and second electrically conductive plates; (f) means for measuring the circuit time-delay from the input to the output of the signal conditioning circuit; (g) means for correlating the measured circuit time-delay to the electrical capacity between the two electrically conductive plates; (h) a dielectric constant determining circuit to determine an effective dielectric constant between the first and second electrically conductive plates; and (i) a computational function to correlate the effective dielectric constant to a presence of material inside the volume, wherein said first electrically conductive plate, said second electrically conductive plate, said first electrically nonconductive surface, and said second electrically nonconductive surface are positioned external to and separate from said application port and thus positioned to provide measurement of the agricultural product.
28. The apparatus of claim 27 wherein the computational function correlates the effective dielectric constant to a mass of the material inside the volume.
29. The apparatus of claim 27 wherein the computational function correlates the effective dielectric constant to a location of the material inside the volume.
30. The apparatus of claim 27 wherein the volume comprises a flow measurement device, said flow measurement device comprising a movable mass, a location of said movable mass indicating a flow rate.
31. The apparatus of claim 27 additionally comprising: (a) a communication bus to carry a signal related to the dielectric constant; and (b) a monitor to which the communication bus is connected and that provides an operator interface to the signal conditioning circuit.
32. The apparatus of claim 31 wherein the monitor is an agricultural implement monitor.
33. The apparatus of claim 31 wherein the monitor is a seed sensor unit.
34. The apparatus of claim 33 additionally comprising a sensing unit for sensing pulses as a function of mass flow rate.
35. The apparatus of claim 33 wherein the signal related to the dielectric constant is compatible with the seed sensor unit.
36. A method of sensing the flow rate of a material comprising an agricultural product, the method comprising: (a) disposing two inductive loops a predetermined distance apart; (b) incorporating a signal conditioning circuit, having an input and an output, with the two inductive loops by measuring a signal time-delay from a first of the two inductive loops to a second of the two inductive loops; (c) measuring the time-delay from the input to the output of the signal conditioning circuit; (d) allowing some matter to be present between said two inductive loops; (e) correlating the measured time-delay to a measured magnetic permeability of matter between the two inductive loops; and (f) correlating the measured magnetic permeability to the presence of the matter between said two inductive loops wherein said matter is directed to be present between said two electrically conductive plates by an application port at the end of a supply tube for the material to be measured, said two electrically conductive plates positioned external to and separate from said application port and thus positioned to provide measurement of the matter.
37. The method of claim 36 wherein at least one of the two inductive loops comprises a plate.
38. The method of claim 36 additionally comprising: (a) disposing two electrically conductive plates a predetermined distance apart; (b) allowing the matter to be present between said two electrically conductive plates; (c) incorporating a signal conditioning circuit, having an input and an output, with the two electrically conductive plates; (d) measuring a time-delay with the matter from the input to the output of the signal conditioning circuit; (e) correlating the measured circuit time-delay to the electrical capacity between the two electrically conductive plates; and (f) correlating the measured electrical capacity to the presence and amount of the matter between said spaced-apart plates.
39. The method of claim 38 wherein measuring the magnetic permeability comprises sensing an electrical signal related to a mass in the volume.
40. The method of claim 39 additionally comprising: (a) taking a first temporal derivative of the signal related to the mass; (b) determining a zero-crossing of the first temporal derivative; and (c) calculating a time at which the zero-crossing occurs.
41. The method of claim 40 wherein correlating the magnetic permeability measurement to the presence of the matter comprises empirically determining a correlation between a thermodynamic state of the material and the magnetic permeability of the material.
42. An apparatus, comprising: (a) a first inductive loop; (b) a second inductive loop disposed a distance away from the first inductive loop; (c) a signal conditioning circuit, having an input and an output, incorporated with the first and second inductive loops; (d) means for measuring a time-delay from the input to the output of the signal conditioning circuit; (e) means for correlating the measured circuit time-delay to the effective magnetic permeability of matter between the first and second inductive loops; (f) a volume comprising at least one surface, said first and second inductive loops being disposed on the at least one surface; and (g) a computational function to correlate the effective magnetic permeability to a presence of said material inside the volume, wherein said matter is directed to be present between said first and said second inductive loops by an application port for the material to be measured, said two electrically conductive plates positioned external to and separate from said application port and thus positioned to provide measurement of the matter.
43. The apparatus of claim 42 wherein the computational function correlates the effective magnetic permeability to a mass of the material inside the volume.
44. The apparatus of claim 42 additionally comprising: (a) a communication bus to carry a signal related to the magnetic permeability; and (b) a monitor to which the communication bus is connected and that provides an operator interface to the circuit.
45. The apparatus of claim 42 additionally comprising a sensing unit for sensing pulses as a function of mass flow rate.
46. The method of claim 1 additionally comprising: (a) disposing two inductive loops a predetermined distance apart; (b) incorporating a signal conditioning circuit, having an input and an output, with the two inductive loops; (c) measuring a time-delay from the input to the output of the signal conditioning circuit; (d) allowing some matter to be present between said two inductive loops; (e) correlating the measured circuit time-delay to the magnetic permeability of the matter between the two inductive loops; and (f) correlating the measured magnetic permeability to the presence of the matter between said two inductive loops.
47. The method of claim 1 wherein the material is a mixture of different materials that vary with time.
48. The method of claim 1 wherein the material is a mixture of different materials that vary with time and flows of these mixtures vary with time.
49. A method of sensing the flow rate of a material comprising an agricultural product, the method comprising: (a) disposing two electrically conductive plates a predetermined distance apart; (b) incorporating a signal conditioning circuit, having an input and an output, with said two electrically conductive plates; (c) incorporating an alternating-current source and reactive circuit elements with the first of the two electrically conductive plates; (d) incorporating a load and reactive circuit elements with said second of the two electrically conductive plates; (e) allowing some matter to be present between said two electrically conductive plates; (f) measuring a time-delay with the matter from the source to the load of the signal conditioning circuit; and (g) correlating the measured time-delay to the presence of the matter between said spaced-apart plates, wherein said matter is directed to be present between said two electrically conductive plates by an application port at the end of a supply tube for the material to be measured, said two electrically conductive plates positioned external to and separate from said application port and thus positioned to provide measurement of the matter.
50. An agricultural product application system, comprising: a movable application equipment, comprising a flow sensor apparatus for monitoring a directed stream of agricultural products from an application port at the end of a supply tube, said directed stream having a target directed portion and an off-target portion, said flow sensor apparatus comprising: (a) a first electrically conductive plate; (b) a second electrically conductive plate disposed a distance away from the first electrically conductive plate; (c) a first electrically nonconductive surface disposed to connect edges of the first and second electrically conductive plates; (d) a second electrically nonconductive surface disposed to form a volume, said volume bounded by surfaces comprising the first electrically conductive plate, the second electrically conductive plate, the first electrically nonconductive surface, and the second electrically non-conductive surface; (e) a signal conditioning circuit, having an input and an output, with the first and second electrically conductive plates; (f) means for measuring the time-delay from the input to the output of the signal conditioning circuit; (g) means for correlating the measured time-delay to the electrical capacity between the two electrically conductive plates; (h) a dielectric constant determining circuit to determine an effective dielectric constant between the first and second electrically conductive plates; and (i) a computational function to correlate the effective dielectric constant to a presence of material inside the volume, wherein said first electrically conductive plate, said second electrically conductive plate, said first electrically nonconductive surface, and said second electrically nonconductive surface are positioned external to and separate from said application port; at least one upwind moisture/humidity sensor positioned upwind of said movable application equipment; and, at least one downwind moisture/humidity sensor positioned downwind of said movable application equipment.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(50) A sensor system volume 100 through which material may pass or in which material or matter is contained is shown in
(51) An application of the present invention is the sensing of mass flow rate of anhydrous ammonia using an applicator 200, an example of which is shown in
(52) An example equivalent circuit of the sensor of the present invention is shown in
(53) Under the multitude of configurations, one purpose is to sense the two-port amplitude-phase response of the sensor volume. In many applications, the phase shift of the output signal versus the input signal will result in the desired characteristics being determined for the sensor volume. In other situations, the input reflection coefficient (a measure of how much of the input signal is reflected from the input port) can also be used to determine the characteristics of the volume.
(54) The transmission and reflection parameters of the sensor volume might be determined by scattering parameter techniques, immittance matrix techniques, chain matrix techniques, hybrid matrix techniques, etc., known to those skilled in the art of circuit characterization. L1 and L2 are input and output coupling inductors respectively, CA and CB are input and output circuit matching capacitors, and C1, C12, and C2 are capacitances associated with the sensor volume. In one embodiment, C12 would represent the parallel plate capacity between an input electrode and an output electrode, such as the plates 110 of
(55) The circuit in
(56) Time-delay at a given frequency is related to phase shift through the circuit by:
(57)
where t.sub.d is the time-delay through the circuit, is the phase shift through the circuit, and is the measurement frequency used.
(58) A typical curve of phase shift versus frequency for the circuit is shown in
(59) In one embodiment of the sensor, the time-delay can be measured with the use of a phase frequency detector using two D flip-flops and one and function as is well known to those versed in the art. This time-delay is a function of the dielectric fill in the volume of the sensor 100.
(60) For those applications wherein the analyte is a continuum (solid, liquid, vapor, or gas) the time-delay is a function of the permittivity of the material. For other applications where only the variation between a plurality of sensors is to be indicated or measured, the uniformity of time-delay between various sensors is the desired item.
(61) In a preferred embodiment, the time-delay of the signal is less than the period of one cycle of the signal. As indicated below, in certain embodiments of the sensor, the time-delay might be longer than one period of the signal. Differential time-delay measurements in that case would allow the variation of dielectric fill to be measured.
(62) In those configurations where the time-delay is less than the period of one cycle, and since by causality the time-delay though the second path is positive, a simple exclusive-or circuit can be used to measure time-delay of the signal as is well known in the art.
(63) Another embodiment of a sensor volume system would use the equivalent circuit of
(64) The variation in C12 used in the plot of
(65) Various applications may dictate the bandwidth of the sensor, the number of frequency components of the signal of the input source, the sensitivity desired (phase shift versus capacity variation of C12) etc. Various applications might well indicate using alternate frequencies other than 40.68 MHz and still other applications might use more than one measuring frequency, either simultaneously or sequentially.
(66) Other variations are anticipated in application to measuring the permittivity of a volume. In some applications, phase shift might be more easily measurable rather than time-delay. In still other applications, amplitude response of the circuit might be more easily used to indicate volume permittivity. Phase shift and amplitude response are related as well known to those versed in the art. Other sensor circuit configurations could also be used.
(67) As is known in the art, in various applications, the measurement of the impedance (alternately the return loss) at one terminal of the circuit or using only one terminal (rather than two as shown) can often be used to quantify the value of C12 or when the terminal intersection of C2 and C12 is at ground potential, the value of an equivalent C12.
(68) Other embodiments include those for which signal phase can be quantified and measured. Time-delay, by causality, through the circuits would be positive. However, differential time-delay, which can also be measured, might be negative in some regions of the frequency domain. In a preferred embodiment, as shown in the two circuits above, it is time-delay that is measured. The time-delay through the circuit, for instance, using a long transmission line in a return path may make the time-delay longer than one cycle of the signal. The time-delay measured by measuring zero crossings would then be in error by an integer multiple of a period. However, differential time-delay would still give an indication of a change in the time-delay within the measurement cell.
(69) The application of the art discussed here can provide for row to row sensing of anhydrous ammonia or for row to row sensing of other sprayer applications.
(70) Mass flow rate for more complex systems can be determined and is a useful application using the techniques described here. However, in order to simplify and lower the cost of a system for anhydrous ammonia, mass only can be measured for many applications. Ammonia tool bars have a distribution manifold. These manifolds have an input port and several output ports. Mounting a mass flow rate sensor on each output port will monitor the mass flow rate to each row.
(71) Planter monitoring systems are provided land speed information and expect a pulsed signal indicating seed counts from the planter units. The sensor system, in some embodiments of the present invention, when employed to measure mass flow rate, will put out a number or frequency of pulses as a function of the mass flow rate. On the ammonia function the monitor will sense the massusually poundsper acre. When monitoring planting equipment and the flow rate of seeds, the seed monitoring function uses a bar graph function to compare different seed rates for each sensor and sets an alarm if the sensor signals do not conform to the allowable tolerance. Adjusting the flow rate for individual rows can either be done manually by a valve system or electronically with an automatic controller function. Such an automatic control function would employ an automatic control algorithm, such as a Proportional, Integral, Differential (PID) algorithm. The seed function can be reprogrammed to read mass or seed flow rate rather than seeds per acre.
(72) This same function can be used to monitor liquid systems and sprayers except the sensor will be used to determine velocity instead of, or in addition to, mass. In a liquid system the density is substantially constant and the speed of the flow will vary according to the application rate. The sensor will put out a number of pulses according to the flow velocity.
(73) In one embodiment of the present invention the flow sensing system is augmented in various applications with prior art rotameter flow sensors 800 shown in
(74) When microwave frequencies are employed with the present sensor 710 as applied to a rotameter 800 or similar flow meter, when using the proper material, the sensor 710 will respond to the total mass in the sensor volume 100. Since liquids such as ammonia and water have a higher dielectric constant than their respective vapors or air, if vapors are present in the meters 800, the physical movement of the sensor element 810, 820 will correspond to the total volume of the flow. So unlike the standard rotameter 800 false measurement caused by non-liquid flow are eliminated.
(75) Flows of fluids such as ammonia, which can be 90% vapor 1120 and 10% liquid 1110 (see
(76) The flow sensor 900 shown in
(77) The electric capacity sensor 710 of the present invention can be used with these additional sensor elements 800, 900, 1000. The material used in the bead 820, cone 810, piston 910, plug 1010, or other movable component is chosen so the dielectric constant of mass is different from that of the fluid being measured. When the bead 820 or sensing element 810, 910, 1010 is moved by the flow, the resulting position change is detected by the sensor system 710 as described. The location of the sensing element 810, 820, 910, 1010 is a function of the flow rate and is sensed by the increment change in location of the sensing element 810, 820, 910, 1010 material in the measurement volume. The known function of bead or cone location to flow rate is used to calculate the flow rate. This known function is determined by the manufacturer or from empirical data.
(78) In addition to the system augmentation in the sensor area, the system interface to other systems and/or vehicles is augmentable with the use of computational machinery as depicted in
(79) The sensor 710 is responsive to various analytesliquid, solid, particulate
(80) The signals shown in
(81) Additionally, the sensor system 710 of the present invention may be used in the flow conditions of
(82) In
(83) The signals shown in
(84) The embodiment illustrated in
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(86) In
(87) The computation function 2010 may, for instance, provide a signal entirely compatible with a seed monitoring system 1410, as used during planting. The seed monitor 1410 may then make comparisons as shown in
(88) In many instances, it is important to know not only the presence and size of a particle 1210 being sensed but the path that particle 1210 follows in a tube. For the purposes of this document, including the claims, a particle 1210 is defined as a single solid particle 1210, such as a seed, or a bubble within a liquid. For instance, in a seed planting operation, it is desirable to know that the seed 1210 does not deflect from the tube sides and that its position on exiting the tube can be monitored so its position on planting can be controlledespecially for high planter velocities.
(89) The signal derived from sensing the particle's 1210 position can be used in a feedback control system to control a particle 1210 release mechanism designed to control the particle's path within the volume 100.
(90) Particulate position may be monitored using the electrical capacity between two tapered plates 2100 such as shown in
(91) The position sensing system of
(92) In
(93) The responses from two such sensors 710, as shown in
(94) Path B,
(95) Compare the response 2530 to the response for path A, shown as the bottom response 2500A in
(96) The response for path B, shown as the middle trend 2500B in
(97) Referring now to
(98) The time relationship for the different normalized responses of a single electrode volume 100 shown in the left side of
(99) However, it is not known a priori when the particle 1210 is approaching the sensor 710. The important parameter of the response is the time difference, t.sub.1, t.sub.2, t.sub.3, t.sub.4, between the time when a particle 1210 approaches the sensor electrode 2100 volume 100 and the time when the particle 1210 leaves the sensor electrode 2100 volume 100 as shown by plotting the responses as seen on the right side of
(100) Some acceleration of the particle 1210 over the distance traveled within the sensor 710 electrode volume 100 is possible, but with sensor dimensions adequately small with respect to velocity multiplied by time in the sensor volume 100, the differences in velocity may be neglected. In addition, with historical data determined computationally by a system or having been manually inputted, the expected time-delays versus path would be nominally known. For instance, when a particle 1210 undergoes gravitational acceleration, the expected velocity (and thus time knowing the distances) would be nominally known. However, the nominal velocity can also be quantified by knowing the time response between two different sensor 2100 volumes 100 within the flow path.
(101) In applications in which the mechanical design is such that the likelihood of particle 1210 deflectionfrom conduit walls, for exampleis small, it is possible a single tapered electrode 2100 sensor 710 may be adequate to indicate the lateral position of the particle 1210.
(102) By way of explanation, in
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(104) Summing responses from different groups of the arrayed electrodes can make the summed responses appear to simulate a tapered or stepped sensor electrode volume. Summing the responses from a group of electrodes or sensing responses from individual electrodes will thus indicate where, in the volume, a particle 1210 passes.
(105) The time-delay of the responses from electrodes on the entering side and the exiting side indicates average velocity as well. With the computational power available from current computer processors of various forms 730, 740, 750, 760, these measurements and computations can be accomplished with relative ease. The arrayed electrode arrangement is slightly more complex and costly than that of a non-arrayed electrode.
(106) The frequency or frequencies of an alternating current source chosen for the measurementand thus the signal generator frequency or frequenciesdepend on several factors. In order to get a reasonable value of transfer admittance across the measurement volume, the frequency should be sufficiently high that the impedance of the capacity between a set of input and output electrodes 2100 is close to the same order of magnitude as the impedance level chosen for the sensor's 710 circuitry. In many cases, the sensor's 710 detection circuit works at nominally 50 ohms but can be some other value of impedance as well.
(107) Further, the frequency is chosen sufficiently low that the cross sectional areas of the input and output for particle 1210 or fluid flow is small enough that the waveguide formed by the housing (forming an electromagnetic waveguide) does not permit the electromagnetic energy to escape over the input and output areas.
(108) These and other microwave circuit design considerations will often be involved in the choices of frequency and dimensions of the circuit and described in the book, Introduction to Microwave Circuits, Radio Frequency and Design Applications, by Robert J. Weber, IEEE Press, ISBN 0-7803-4704-8, 2001, which is hereby incorporated in its entirety by reference.
(109) Microwave effects might be determined by parasitics or distributed effects associated with the sensor 710 circuit and its components or the choice of measurement frequencies versus sensor 710 size.
(110) The present invention is not limited to any range of frequencies. However, frequencies in the ranges of Radio Frequency (RF) and microwaves may be chosen and, indeed, advantageous. In other applications, optical frequencies may be advantageous.
(111) As indicated above, the sensing electrodes can be changed to loops to directly measure magnetic properties of materials such as magnetic permeability, effective magnetic permeability, etc., by measuring transfer inductance values. In a sensor with two volumes, one volume could measure permittivity values and another volume could measure permeability values of the flow with one volume using capacitance plates and another volume using inductive loops.
(112) When monitoring the transport of magnetic particles or magnetic fluids, e.g. ferrofluids or magnetorheological fluids, it is advantageous to use sensor volumes 100 comprising an inductive loop to sense the amount and/or presence of the material.
(113) For instance, in mangetorheological fluids the ferroparticles may settle under gravity or in a magnetic field. It is desirable to know whether this has transpired and/or the quantity of particles in the fluid. The counting of magnetic particles such as steel screws dropping or flowing into queuing or shipping containers etc. could be accomplished with a magnetic sensor volume.
(114)
(115) In
(116) The cross-hatched 2930 area indicates the conducting boundary surrounds a dielectric material that guides the magnetic particles or fluids through the sensor volume 100. The surrounding conducting boundary and the dielectric material that guides the particles or fluid may be rectangular or circular in cross section, as well as having other cross sectional geometries. The present invention is not limited to a particular shape cross section.
(117) At times it may be advantageous to know the permittivity of the medium carrying the magnetic material. A sensor for detecting magnetic permeability and permittivity is shown in
(118) With flow in the direction of the arrows 2920, the relative positions of the loops 2910 and plates 3110 in
(119) With careful design, as is well known by those of ordinary skill in the art, the loops 2910 shown in
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(121) Inductances, L1, L12, and L2 represent the sensor volume. Elements, C1, L3, and C3 represent components for matching the impedance of the sensor volume 100 to the appropriate value. Likewise, elements, C4, L4, and C2 represent components for matching the sensor volume 100 to the appropriate value. These values are such that, with a measurement alternating current source on the left and a load on the right, the circuit response will give the amplitude and phase response of the circuit as desired. In this case, L12 varies as a function of magnetic material fill in the sensor volume. Again, the circuit can be changed into a two-pole filter configuration with L12 representing the coupling between an input resonator and an output resonator.
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(123) A typical curve of phase shift versus frequency for the circuit is shown in
(124) Just as in the dielectric property case, the time-delay through the magnetic sensor volume 100 can be used to gauge the presence, and the relative amount of magnetic material in the sensor volume 100.
(125) All the same applications and functionality shown in
(126) Referring now to
(127) Referring now to
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(129)
(130)
(131) The pairs of electrodes facilitate determining the path that material takes through the volume between the pairs of electrodes. The response, amplitude or phase, of the sensing systems connected between the first pair of electrodes (i.e. spaced-apart plates) 3910, 3912 and the second pair of electrodes 3914, 3916 in conjunction with determining the time of passage of material between the electrodes facilitates determining whether the material passes to one side, the middle, or the other side of the volume. Assuming material passing into the front and out of the rear of the sensor as depicted in
(132) Position source electrodes and detector electrodes 3910, 3912, 3914, 3916 such as shown in
(133) Refractive index is the square root of relative dielectric constant. Incorporating sensors responsive to refractive index variation of specific chemical species into the apparatus of sensors 3614 facilitates tracking and placement determination of specific chemicals such as herbicides, insecticides, etc. In one preferred embodiment, a miniature sensor such as described in Patterning of nanophotonic structures at optical fiber tip for refractive index sensing, Shawana Tabassum, Yifei Wang, Jikang Qu, Qiugu Wang, Seval Oren, Robert J. Weber, Meng Lu, Ratnesh Kumar, Liang Dong, SENSORS 2016, Caribe Royale All-Suite Hotel and Convention Center, Orlando, Fla., Oct. 30-Nov. 2, 2016, can be easily incorporated into the volume of sensors 3614. A multiplicity of such sensors facilitate determining not only amounts of chemicals passing through the volume but their position of application by judicially placing such sensors in the sensor 3614.
(134) In some embodiments additional computation operations and resultant warning(s) may be utilized when the output of individual sensors of the multiplicity of sensors vary indicating no flow or limited flow when flow or full flow should be present.
(135) The above embodiments are the preferred embodiments, but this invention is not limited thereto. It is, therefore, apparent that many modifications and variations of the present invention are possible in light of the above teachings. It is, therefore, to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described.